Market Forge 30P-STEM Installation Manual

Page 1
UNIVERSE PLUS STEL & STEM SERIES
ELECTRIC TILTING SKILLETS
INSTALLATION - OPERATION - MAINTENANCE
OPEN LEG BASED MODELS
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.mi.com PN 14-0382 Rev B (3/15)
© 2014 - Market Forge Industries Inc.
CLOSED BASED MODELS
 30P-STEM  40P-STEM
Page 2
Your Service Agency’s Address:
Model
Serial number
Skillet installed by
Installation checked by
Page 3
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this skillet. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Service Connections ..................................................... 2
Installation Information ................................................... 3
OPERATION
Operating Instructions .................................................... 4
Cooking Tips ............................................................ 5
Suggested Cooking Temperatures ......................................... 6
MAINTENANCE
Cleaning ................................................................ 8
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Page 4
Service Connections
OPERATION SHALL BE BY
All Universe Plus tilting skillets models are available in 208VAC, 240VAC, field convertible to 1 or 3 phase, or 480VAC 3 phase. 30 gallon models are rated at 12 kW and the 40 gallon models are rated at 18 kW.
ELECTRICAL CHARACTERISTICS
40 gallon models
(18 kW)
VAC 1 pH 3 pH 1 pH 3 pH
208
240
480
87
75
50
43
--
22
Details of other electrical systems are available upon request.
30 gallon models
(12 kW)
58
50
--
33
29
14.5
SERVICE CONNECTIONS
E Electrical Connection - Use wire suitable for 90°C.
A stepdown transformer provides power to the 120V control circuit.
CW Cold Water - 3/8” O.D. NPT to faucet (Optional).
HW Hot Water - 3/8” O.D. NPT to faucet (Optional).
D Drain - 1-1/2” drain NPT (Optional)
1.68 [43]
10.5 [267]
HW
CW
HW
29.6.9 [754]
CW
27.94 [710]
36 [914] 30 GAL.
46 [1168] 40 GAL.
18 [457] 30 GAL. 23 [584] 40 GAL.
D
27.88 [708] 30 GAL.
37.88 [962] 40 GAL.
OPTIONAL*
E
25.75 [654]
DIMENSIONS ARE
1.68 [43]
33
[838]
E
16.38 [416]
IN INCHES [MM]
41.44
48.88
[1052]
[1241]
36 [914]
33.62 [854]
37.75 [959]
INSTALLATION CLEARANCE
Left Side Right Side Rear
0 0 10” [254mm]
BE CERTAIN
All Internal Wiring for the skillet is complete.
Make service connections as indicated and elec-
trical connections above.
If a faucet is provided, connect the water sup­plies and check for proper operation.
32.63 [829] 30 GAL.
42.63 [1083] 40 GAL.
*OPTIONAL: Pull out sliding sink drain draw with splash shield for open leg skillets
REAR FLANGE FOOT DETAIL
2 EQUALLY SPACED Ø 7/16 [11] HOLDES ON 205 [63] B.C.
9.5 [241] PAN I.D.
12 [305]
POUR
PATH
12 [305]
Figure 1
29.75 [756]
6 [152]
8.5
[216]
E
D
1.53 [39]
73.34 [1863]
33.62 [854] 10 [254] CLEARANCE FROM WALL
InstallatIon
2
Page 5
Installation Information
UNPACKING
Immediately after unpacking, check for possible shipping damage. If the tilting universe plus electric skillet is found to be damaged, save the packing material and contact the carrier within 15 days of delivery.
Before installing, verify that the electrical service agrees
with the specications on the rating plate located on the
right side panel as you face the front of the skillet. If the
supply and equipment requirements do not agree, contact
your dealer.
SHIPPING DAMAGE CLAIM PROCEDURE:
The equipment is inspected & crafted carefully by skilled
personnel before leaving factory. The transportation com­pany assumes full responsibility for safe delivery upon ac-
ceptance of this equipment.
If shipment arrives damaged:
1. Visible loss or damage: Note on freight bill or express delivery and have signed by the person making de­livery.
2. File claim or damages immediately Regardless of the extent of damages.
3. Concealed loss or damage: If damage is noticed after unpacking, notify the transportation company imme-
diately and le ‘concealed damage’ claim with them. This should be done within fteen days from the date
delivery is made to you. Retain container for inspec­tion.
LOCATION
The installation location must allow adequate clearances
for servicing and proper operation. A minimum front clear-
ance of 36”, and rear clearance of 6” is required.
INSTALLATION CODES AND STANDARDS:
Your Tilting Universe Plus Electric Skillet must be installed in accordance with:
4. Provincial and local codes, with: USA state and local codes, or in the absence of local codes, with: The National Electrical Code ANSI/NFPA-70 (Latest Edi­tion), or in the absence- of local codes, with: Canada CSA C22.1 Canadian Electrical Code, Part 1.
5. ANSI/NFPA Standard #96, “Vapor Removal from
Cooking Equipment”, (Latest Edition), available from
Tha National Fire Protection Association, Battery­march Park, Quincy, Massachusetts (MA) 02269.
LEVELING AND ANCHORING THE SKILLET:
1. Place the skillet in the desired location of installation.
and turn the adjustable feet to level the skillet from side-to-side and front-to-back.
3. Mark hole locations on the oor through the anchor-
ing holes provided in the rear adjustable ange feet.
4. Remove the skillet from the anchoring holes marks
that you marked on the oor and drill a hole for each
marking. After all holes have been drilled, place the skillet back into original position.
5. Check to make sure the skillet is still level. (See Step
2).
6. Bolt and anchor the skillet securely to the oor, then seal the bolt and anged feet with a silastic or equiva­lent compound.
7. If faucet is provided, connect water supply and check­operation.
8. Turn the power on and check for proper operation.
ELECTRICAL CONNECTION
WARNING
Electrical and grounding connections must comply with the appliance portions of The National Electrical Code and/or other local codes.
NOTE Donotinstallinsuchamannerthataserviceper-
soncannotremovethecontrolboxcover.
1. Connect unit to a branch circuit having a voltage and circuit type specied on the name plate and of suf­cient size to carry load. The amps per line wire for the various voltage rating are shown in the table.
NOTE: Supply wires must be suitablefor tempera-
ture of at least 200°F (90°C). Additionally, allwiringmustconformtotherequirements oflocalandnationalelectriccodes. Conduit andttingsmustbewatertight.
2. Connect ground wire from electrical service to ground lug.
3. Ensure that skillet is rmly seated on frame before checking connection and functioning of controls.
NOTE: Unitisequippedwithaninterlockswitchthat
shuts off current to the heating elements when skillet pan is more than (10°) above normalhorizontalcookingposition.
4. Switch on current supply to unit. Check for proper fuc­tioning of controls and heating elements.
2. Place a carpenter’s level on the top of the skillet pan
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InstallatIon
Page 6
Operating Instructions
WARNING
The tilting skillet and its parts are hot. Use care when operating, cleaning and servicing the tilting skillet.
BEFORE FIRST USE
Using a non-corrosive, grease-dissolving commercail cleaner, clean the protective metal oils from all surface parts and interior of the skillet. Follow the cleaner manu­facturer’s directions. Rinse throughly and drain the pan. Wipe dry with a soft clean cloth.
CONTROLS:
Red Temperature Light
Illuminates when heating elements are supplying heat to the tilting skillet.
Thermostat
Turns tilting skillet ON and maintains set temperature by controlling power supply. Temperature settings range from 100°F to 450°F.
Hand Crank
To raise and lower pan.
Tilt Switch (Optional)
Push UP to raise pan; push DOWN to lower tilting brais­ing pan.
Timer
1 Hour mechanical timer (program duration of cooking time).
START-UP PROCEDURE
1. Ensure that the skillet pan is in the DOWN position.
2. Turn the THERMOSTAT dial to the desired tempera­ture (refer to Test Kitchen Bulletin on page 6). The RED TEMPERATURE light will come on.
3. When skillet pan has reached set temperature, the RED TEMPERATURE light will go off and the heating elements will shut off. The heating elements will cycle on and off thereafter to maintain set temperature. The RED TEMPERATURE light will cycle on and off with the heating elements.
4. Preheat skillet pan and allow it to cycle to equalize heat across the entire surface.
5. Water will boil faster with the lid down.
BASIC OPERATION
1. Ensure that electric power connection has been made correctly and that branch circuit breaker at building supply box is ON.
2. Insure that skillet is in full down position and clean before
3. Set thermostat at desired temperature by turning thermostat control knob clockwise.
4. Preheat to desired temperature by turning thermostat control knob clockwise.
5. Ensure that cover is up for most types of cooking ex­cept for simmering, or boiling. Cover has drip-lip at rear to direct condensate into skillet.
6. Remove cooked food immediately to prevent over­cooking. Tilt skillet by turning hand crank clockwise or pushing tilt switch.
7. Lower skillet by turning hand crank counterclockwise or pushing tilt switch.
8. Turn thermostat control knob counterclockwise to OFF when no further heating is desired
DAILY SHUTDOWN PROCEDURE:
1. To turn skillet OFF, turn the THERMOSTAT dial to OFF.
TILTING THE SKILLET
1. DO NOT try to tilt skillet with lid down.
2. Make sure the receving pan is in place.
3. Turn hand crank clockwise or for power tilt, push and hold TILT SWITCH in the up mode until desired pan position has been reached. The pan will empty when raised to the top tilt position. When the braising pan is raised 10o or more, the heating elements will be turned off automatically.
using.
NOTE:Electric power automatically shutsoffwhen
skillet is tiltedmore than 10o above normal horizontalcookingposition.
NOTE:For bestresults,allowunittocycleON/OFF
once.
WARNING
Do
not preheat unit dry above 300°F.
6. Turn THERMOSTAT to OFF when skillet is not in use.
operation
4. Food is poured through the optional removable strainer into a food receiving pan positioned under the lip of the pouring spout. An optional pan support is available to assist with this process
4
Page 7
Cooking Tips
The Universe Plus Skillet is one of the most versatile pieces of equipment to be found in any restaurant or insti­tution kitchen.This unit will stew, simmer, pan-fry, braise, grill and saute all with a very uniform heat pattern.
NOTE: DO NOT ATTEMPT TO DEEP FRY WITH YOUR
SKILLET!
For best results, the tilting skillet should always be preheated and allowed to cycle once.
A great deal of heavy lifting and transferring foods from one pan to another can be eliminated and therefore pot washing will be reduced.
This type of equipment usually reduces the total
cooking time by as much as 25% on combination dishes.
Sauces usually lose less moisture as the cover re­duces evaporation.
Large batches of gourmet items can be prepared with less work and with more uniform results.
Frozen vegetables can be cooked in the Universe Plus skillet in the serving pan, then removed and transferred directly to the serving line.
The following temperatures should be used:
Simmering Maximum of 200°F
Sauteing 225-275°F
Searing 300-350°F
Shallow Frying 325-375°F
Grilling 350-425°F
The stainless steel UniVerse Plus Skillet is rapidly cleaned with a mild detergent. Water, waste, and scraps are easily removed into the receiving pan for disposal. (It is always recommended that this type of unit be pre-soaked if possible.).
Breakfast foods such as sausage, bacon, pancakes, fried eggs, scrambled eggs, and French toast are a few of the more common items that can be cooked in the Universe Plus Skillet.
When cooking meat or poultry, all pieces should be of fairly uniform size and weight and should be turned at least once while simmering.
This unit can be converted to a proof box by placing a small amount of water in the pan to form steam and then placing the food in another pan. The ther­mostat should be set very low (100 - 150°F).
The unit can also be used as a holding cabinet by adding water and setting the thermostat at approxi­mately 175°F.
When using water over and over for vegetable cook­ing, be sure to add water occasionally to keep level at about 3 - 4 inches. Thermostat should be set at 250°F.
Perforated 2 1/2” - deep pans are suggested for vegetables for the most satisfactory results. The pan can then be removed easily and transferred to the serving line.
Temperatures of approximately 200°F should always be used for milk-based products, or scorching will take place. Lower temperatures to 150-175°F to prevent thickening.
Some items should be started at a high temperature and then reduced. This permits sealing for about 20% of the time and cooking for the remaining 80%.
The cover has a lip at the back edge that directs the condensate on the cover back into the skillet.
The unit tilts easily to 90°. The receiving pan is always approximately 2 inches from the pouring lip of the skillet. An optional pan support is available to assist with this process.
5
operation
Page 8
Suggested Cooking Temperatures
ITEM
PORTION
SIZE
THERMOSTAT
SETTING
BREAKFAST FOODS
Bacon 3 slices 350
Eggs 1 egg
Boiled-Hard 1 egg 225
Boiled-Soft 1 egg 225
Fried 1 egg 400
Poached 1 egg 225
Scrambled 1 1/2 eggs 300
o
-200
French Toast 3 slices 450
Reqular Oatmeal 1/2 cups 250
Pancakes 2 each 400
FISH
Clams 1 pt. 400
Fish Cakes 2 oz. 400
Haddock Filet 4 oz. 400
Halibut Steak 5 oz. 450
Lobster 1-1 lb. 350
Swordsh 5 oz. 450
SAUCES, GRAVIES AND SOUPS
Brown Gravy 1 oz. 350
Cream Sauces 2 oz. 250
o
-200
o
-175
Cream Soups 6 oz. 200
French Onion Soup 6 oz. 225
Meat Sauce 4 oz. 350
o
-200
MISCELLANEOUS
Grilled Cheese 1 sand. 400
Macaroni & Cheese 8 oz. 200
Rice 4 oz. 350
Spaghettie 4 oz. 350
o
-225
o
-225
MEAT
American Chop Suey 6 400
o
-225
Beef Stew 8 300
Corn Beef Hash 5 400
Cheeseburger 3 300
Hamburger 3 300
Meatballs 1 400
Pot Roast 2 350
o
-225
o
-200
Salisbury Steak 5 400
Sirloin Steak 6 400
Swiss Steak 4 300
o
-200
BATCHES
PER HOUR
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
12 12 lbs. 10 3 lb. 15
5 5 50 75 75
8 8 50 75 75
4 4 30 45 45
5 5 36 60 60
1 1 gal. 720 28 gal. 1100
7 7 Slices 12 50 slices 17
2 2 lbs. 500 40 lb. 1000
10 10 each 15 50 each 25
10 10 qts. 20 15 qts. 30
5 5 oz. 35 110-3 oz. 55
4 4 oz. 60 90-4 oz. 90
3 3 oz. 60 90-4 oz. 90
4 4 lb. 20 30-1 lb. 30
3 3 oz. 50 75-5 oz. 75
2 2 gal. 2300 35 gal. 4500
1 1 gal. 1150 35 gal. 2250
1 1 gal. 375 35 gal. 725
1 1 gal. 350 35 gal. 700
1 1 gal. 575 35 gal. 1100
8 35 sand 35 40 sand. 50
2 2 gal. 300 35 gal. 525
1 1 lb.raw 320 40 lb. 650
2 2 lb. 200 12 lb. 300
2 2 gal. 350 35 gal. 700
-- 18 gal. 280 35 gal. 560
5 5 lb. 50 25 lb. 75
12 12 lb. 35 10 lb. 50
15 15 lb. 35 10 lb. 50
3 3 lb. 65 18 lb. 100
-- 120lb. 500 180 lb. 750
3 16 lb. 50 24 lb. 75
5 15 lb. 40 22 1/2 lb. 60
1 25 lb. 100 40 lb. 160
30-Gallon
QTY. PER
LOAD
30
Gallon
YIELD
40-Gallon
QTY.
PER LOAD
40 Gallon YIELD
operation
6
Page 9
Suggested Cooking Temperatures
ITEM
FRANKFURTERS
Grilled
Boiled
POULTRY
Chicken, Pan-Fired
Chicken, Whole
Turkey, Off Carcass
Turkey, On Carcass
OTHER
Ham Steak
Pork Chops
Sausage Links
VEGETABLES
Canned
FRESH VEGETABLES
Beans
Beets
Broccoli
Cabbage
Carrots
Cauliower
Corn
Potatoes
Spinach
Turnips
FROZEN VEGETABLES
Beans
Lima Beans
Broccoli
Sliced Carrots
Baby Carrots
Corn
Baby Onions
Peas
Spinach
DESSERT ITEMS
Cherry Cobbler
Chocolate Sauce
Cornstarch Pudding
Fruit Gelatin
PORTION
SIZE
2 300
THERMOSTAT
SETTING
o
BATCHES
PER HOUR
30-Gallon
QTY. PER
LOAD
8 22 lb. 176 33 lb. 264
30
Gallon
YIELD
40-Gallon
QTY.
PER LOAD
2 250 12 16 lb. 128 25 lb. 200
2 1/4’s 350
2 oz. 350o-200
2 oz. 400o-200
2 oz. 400o-200
3 oz. 400
5 oz. 400
3 links 350
3 oz. 400
3 oz. 400
3 oz. 400
3 oz. 400
3 oz. 400
3 oz. 400
3 oz. 250
1 ear 400
3 oz. 400
4 oz. 225
4 oz. 400
3 oz. 400
3 oz. 250
3 oz. 400
3 oz. 250
3 oz. 250
3 oz. 250
3 oz. 250
3 oz. 400
3 oz. 400
3 oz. 200
1 oz. 200
4 oz. 200
3 oz. 250
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
3 50 pieces 25 80 pieces 40
-- 16-5 lb. 40 24-5 lb. 265
-- 3-26-30 lb. 200 4-26-30 lb. 275
-- 4-16-20 lb. 175 6-16-20 lb. 265
8 10 lb. 50 15 lb. 75
4 15 lb. 50 25 lb. 75
7 30 lb. 120 45 lb. 180
6 30 lb. 125 45 lb. 200
3 25 lb. 125 50 lb. 250
1 30 lb. 125 60 lb. 300
3 25 lb. 125 40 lb. 200
5 20 lb. 80 30 lb. 125
2 35 lb. 150 70 lb. 300
5 15 lb. 75 25 lb. 125
8 50 ears 50 75 ears 75
2 40 lb. 200 60 lb. 300
10 6 lb. 25 9 lb. 35
2 20 lb. 100 30 lb. 150
6 15 lb. 60 22 1/2 lb. 90
4 15 lb. 60 22 1/2 lb. 90
8 12 lb. 50 18 lb. 75
6 15 lb. 60 22 1/2 lb. 90
3 15 lb. 50 22 1/2 lb. 90
18 15 lb. 50 22 1/2 lb. 90
7 15 lb. 50 22 1/2 lb. 90
10 15 lb. 75 22 1/2 lb. 11 0
3 15 lb. 75 22 1/2 lb. 11 0
1 19 gal. 750 36 gal. 1500
1 20 gal. 2300 37 gal. 4500
1 21 gal. 575 38 gal. 1100
2 22 gal. 750 39 gal. 1500
40 Gallon YIELD
7
operation
Page 10
Cleaning
IMPORTANT!
DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING.
DAILY CLEANING
1. The skillet should be cleaned daily.
2. Wash the skillet with a mild detergent and hot water. If food is stuck to the surface of the skillet pan, soak it and use a little heat to loosen the food. Then, wash with clean water and whip dry.
3. Be sure to wash under the skillet cover and rinse with clean water.
4. Check the skillet pouring lip corners to be sure they are clean. Also, wash around the exterior of the skil­let. Rinse with clean water and air dry.
WARNING
DO NOT GET WATER ON WIRING OR CON­TROLS. BE SURE TO WASH INSIDE OF SKIL­LET PAN, INSIDE OF COVER INCLUDING UN­DER DRIP-LIP, AND POURING SPOUT AREA.
WARNING
THE SKILLET PAN AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING AND SER-
VICING THE TILT SKILLET.
WARNING
DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORK­ING ON THE CIRCUIT BEFORE PERFORMING ANY MAINTENANCE.
ADJUSTMENT NOTE!:
ALL TILTING SKILLETS ARE ADJUSTED AT THE FACTORY. AT LEAST TWICE A YEAR HAVE AN AUTHORIZED SERVICE PERSON CLEAN AND ADJUST THE TILTING SKILLET FOR MAXIMUM PERFORMANCE.
maintenance
8
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