Market Forge 2AM36G User Manual

Page 1
GAS FIRED COMPARTMENT
G
MODELS
2AM36G - (2) compartment, modular base, 200,000 BTU
gas pressure cooker
3AM36G - (3) compartment, modular base, 200,000 BTU
gas pressure cooker
DESCRIPTION
Market Forge Gas Fired Steam Cooker with stainless steel cook­ing compartments. Inner door shall be of cast aluminum with stainless steel facing, and shall be removable for cleaning without tools. Door wheel screw shall be Acme type with replaceable bushing and all threads concealed. Compartment doors shall be self-latching. Exterior finish shall be polished stainless steel.
Timing of cooking compartments shall be by
 Automatic controls which show a visible signal during cook-
ing cycle, shut off and exhaust steam, drain condensate from cooking compartment and sound an audible signal at end of cooking cycle. Audible signal shall continue to sound until manually shut off (optional at extra cost).
 Manual mechanical timer for each compartment that sounds
an audible signal for several seconds at end of cooking cycle. Operator must manually shut off compartment to exhaust steam and drain condensate (standard).
Polished stainless steel cabinet base of modular design to match
Compartment Steam Cooker
other Market Forge cooking equipment and enclose the boiler, equipped with 6” (152mm) stainless steel legs, adjustable bullet
feet, reinforced die formed stainless steel marine edged counter top, and lift-off stainless steel front panel.
All units include safety valves, low water cut off, water strainer, cathodic protector and access port for Total Concept delimer/ descaler and PM Plus corrosion inhibitor.
The CSD-1 compliant steam boiler features an intermittent spark pilot ignition and nickel plating. The steam boiler will be auto­matically filled with water and brought to pressure when water and heat switches are turned on and automatically drained under pressure when water and heat switches are turned off. A cold water condenser will automatically condense all exhausted steam before it is released from the cooker and steam boiler drain. Also includes an ASSE approved backflow preventer, automatic water level control, low water cut-off, water strainer and cathodic protec­tor. For more boiler information see the M24G-M36G spec sheet (14-0111).
OPERATION SHALL BE BY:
Gas fired, A.S.M.E constructed, CSA design certified, nickle plated boiler equipped for operation automatically at 15 PSI (1kg/ cm2). Boiler will be equipped for operation with:
 Natural Gas  Propane Gas
STEAM COOKER
JOB NAME: ___________________________
ITEM NO.: ____________________________
NO. REQUIRED: _______________________
2AM36G 3AM36G
CAPACITY
Each cooking compartment shall have:
 Lift-out four track shelf uprights and one pull-out shelf which
shall hold (2) 12” x 20” x 2 1/2” pans OR (2) 12” x 20” x 4” pans
 Lift-out universal pan supports which shall hold (8) 12” x 20” x 2
1/2” pans OR (4) 12” x 20” x 4” pans
SHIPPING WEIGHT
2AM36G - 825 lbs (374 kg) 3AM36G - 1100 lbs (499 kg)
OPTIONS & ACCESSORIES
(at additional charge)
Pans & Covers
 12” x 20” pan cover  12” x 20” x 1” solid pan  12” x 20” x 1” perforated pan  12” x 20” x 2-1/2” solid pan  12” x 20” x 2-1/2” perforated pan  12” x 20” x 4” solid pan  12” x 20” x 4” perforated pan  12” x 20” x 6” solid pan
 12” x 20” x 6” perforated pan  300,000 BTU  Steam take-off kit  Automatic timer control  Spray hose for washdown  Extra stainless steel removeable pull-out self  Universal Pan Supports  60” water host kit with quick disconnect (two kits required)  6” adjustable flanged feet  Prison package, includes lockable stainless steel hinged control
cover, tamper proof screws, (4) 6” adjustable flanged feet  Quick disconnect gas line  Twin Check Valve  Filter System
44 Lakeside Avenue, Burlington, VT 05401 USA • Tel: (802) 658-6600 • Fax: (802) 864-0183
www.mfii.com
Page 2
G
GAS FIRED COMPARTMENT
STEAM COOKER
DETAILS & DIMENSIONS
SERVICE CONNECTIONS
G Gas Connection - 3/4” (19mm) N.P.T. female for
200,000 BTU boiler.
G1 Gas Connection - 1” (25mm) N.P.T. female for
300,000 BTU boiler.
CW1 Cold Water - 3/8” (10mm) NPT for cold water to
boiler. Cold water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/ cw2) water pressure.
CW2 Cold Water - 3/8” (10mm) NPT for cold water to
condenser. Cold water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure.
D Drain - Pipe full 2” (50mm) NPT to flush floor drain
capable of receiving water flowing at a maximum rate of 5 gallons (19 liters) per minute. DO NOT MAKE SOLID CONNECTION TO FLOOR DRAIN.
EC Electrical Connection - 120 Volts AC, 60 Hz, sin-
gle phase, and a 9 foot Power Cord/NEMA 5-15.
ST Steam Take-off - Connection for operations of
adjacent steam powered equipment. Requires steam take-off kit (optional at extra cost).
Compartment Steam Cooker
DIMENSIONS ARE IN INCHES [MM]
CW1
12.5
10.5
[318
[267]
4[102]
2.5 [64]
10.5
[267]
CW2
36 [914]
EC
FLUE
D
OPERATION WILL BE BY
Gas fired, A.S.M.E. constructed and National Board Registered, 15 PSI (1 kg/cm2) steam boiler rated at 200,000 BTU
Notes: If equipment is installed where elevation exceeds 2,000 feet (609.6 meters) above sea level, specify installation altitude so that proper gas orifices can be provided.
The only available space to supply utilities to the gas boiler is the 6” (152mm) space between the floor and the cabinet.
Allow 3” (76mm) space from side wall and 6” (152mm) from rear wall if adjoining walls are combustible.
PVC & CPVC PIPE ARE NOT ACCEPTABLE MATERIALS FOR DRAINS.
CAUTION: REMOTE KETTLE OPERATION If this boiler is feeding a remote kettle that will be more than 5 feet (1.5 meters) away, consult
factory before ordering.
WATER SUPPLY
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guidelines.
TDS: 40-125 ppm Hardness: 35-100 ppm Chlorine: <0.2 ppm Silica: <13 ppm Chlorides: <25 ppm Chloramine: <0.2 ppm pH: 7.0 - 8.5
The best defense against poor water quality is a water treatment system designed to meet your water quality conditions.
68 [1730]
3AM36G
22
[559]
EC
ST
28
[711]
55 [1397]
G1
G
2.75 [70]
33
[838]
2AM36G
3 [76]
5 [127]
PRINTED IN U. S. A. SPEC SHEET: 14-0106 Rev D (4/16)
ST
5 [127]
The manufacturer reserves the right to modify materials and specifications without notice.
44 Lakeside Avenue, Burlington, VT 05401 USA • Tel: (802) 658-6600 • Fax: (802) 864-0183
53
[1346]
8 [203]
CW1CW2
6 [152]
G1
G
D
www.mfii.com
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