Marantz SR-4023 Service Manual

Service
SR4023
TUNING/ PRESET
MEMORY
STANDBY
POWER ON/STANDBY
MUTECLEART.MODEDIMMER F/P BANDS.DIRECT
DOWN
VOLUME
UP
INPUT SELECTOR
RECEIVER SR4023
PHONES
DISP AUTO TUNED ST
SLEEP DIRECT SPKR B
SR4023 /
N1B/U1B
Manual
SECTION PAGE
1. TECHNICAL SPECIFICATIONS ........................................................................................... 1
2. POWER AMPLIFIER ADJUSTMENT .................................................................................. 2
3. SERVICE MODE .................................................................................................................. 3
4. UPDATE MICROPROCESSOR SOFTWARE PROCEDURE .............................................. 4
5. WIRING DIAGRAM .............................................................................................................15
6. BLOCK DIAGRAM ..............................................................................................................17
7. SCHEMATIC DIAGRAM .....................................................................................................19
8. PARTS LOCATION .............................................................................................................24
9. EXPLODED VIEW AND PARTS LIST ............................................................................... 33
10. MICROPROCESSOR AND IC DATA .................................................................................. 36
11. ELECTRICAL PARTS LIST ................................................................................................ 44
12. ABOUT REPLACE THE MICROPROCESSOR WITH A NEW ONE .............................. 62
Receiver
TABLE OF CONTENTS
Please use this service manual with referring to the user guide ( D.F.U. ) without fail.
SR4023
First Issue 2008.07
MZ
MARANTZ DESIGN AND SERVICE
USA
MARANTZ AMERICA, INC
100 CORPORATE DRIVE MAHWAH, NEW JERSEY 07430 USA
EUROPE / TRADING
D&M EUROPE B. V.
P. O. BOX 8744, BUILDING SILVERPOINT BEEMDSTRAAT 11, 5653 MA EINDHOVEN THE NETHERLANDS PHONE : +31 - 40 - 2507844 FAX : +31 - 40 - 2507860
KOREA
D&M SALES AND MARKETING KOREA LTD.
CHUNG JIN B/D., #1001, 53-5, WONHYORO 3 GA, YONGSAN-GU, SEOUL, 140-719, KOREA PHONE : +82 - 2 - 323 - 2155 FAX : +82 - 2 - 323 - 2154
CANADA
D&M Canada Inc.
5-505 APPLE CREEK BLVD. MARKHAM, ONTARIO L3R 5B1 CANADA PHONE : 905 - 415 - 9292 FAX : 905 - 475 - 4159
JAPAN
D&M BUILDING, 2-1 NISSHIN-CHO, KAWASAKI-KU, KAWASAKI-SHI, KANAGAWA, 210-8569 JAPAN
D&M Holdings Inc.
CHINA
D&M SALES AND MARKETING SHANGHAI LTD.
ROOM.808 SHANGHAI AIRPORT CITY TERMINAL NO.1600 NANJING (WEST) ROAD, SHANGHAI, CHINA. 200040 TEL : 021 - 6248 - 5151 FAX : 021 - 6248 - 4434
Using superior design and selected high grade components, Only original
MARANTZ
parts can insure that your
MARANTZ
MARANTZ
product will continue to perform to the specifications for which
company has created the ultimate in stereo sound.
it is famous. Parts for your
MARANTZ
ORDERING PARTS :
equipment are generally available to our National Marantz Subsidiary or Agent.
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified. The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
NOTE ON SAFETY :
Symbol Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol . Any other component substitution (other than original type), may increase risk of fire or electrical shock hazard.
安全上の注意:
がついている部品は、安全上重要な部品です。必ず指定されている部品番号のものを使用して下さい。
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom. Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer. Ref. UL Standard No. 60065.
In case of difficulties, do not hesitate to contact the Technical
Department at above mentioned address.
080702MZ
TUNING/ PRESET
MEMORY
STANDBY
POWER ON/STANDBY
MUTECLEART.MODEDIMMER F/P BANDS.DIRECT
DOWN
VOLUME
UP
INPUT SELECTOR
RECEIVER SR4023
PHONES
DISP MULTI AUTO TUNED ST V – OFF NIGHT PEAK ANALOG
DIGITAL
ATT
SLEEP
SURR
AUTO
DIRECT DISC 6.1 MTX 6.1 SPKR B EQ
DIGITAL
SURROUND
PCM
LCR
SL S SR
LFE
15-5/16 in (388 mm)
7/8 in
(22 mm)
3/4 in
(17.5 mm)
13-3/4 in (348.5 mm)
9/16 in
(14 mm)
5-13/16 in
(146.5 mm)
17-5/16 in (440.0 mm)
6-3/8 in
(160.5 mm)

1. TECHNICAL SPECIFICATIONS

FM TUNER SECTION
Frequency Range ....................................... 87.5 - 108.0 MHz
Usable Sensitivity .................................. IHF 1.8 µV/16.4 dBf
Signal to Noise Ratio .......................... Mono/Stereo 75/70 dB
Distortion ...........................................Mono/Stereo 0.2/0.3 %
Stereo Separation ............................................... 1 kHz 45 dB
Alternate Channel Selectivity .................± 300 kHz 60 dB [N]
..........................................................± 400 kHz 60 dB [U]
Image Rejection ............................................... 98 MHz 70 dB
Tuner Output Level ............ 1 kHz, ± 40 kHz Dev 500 mV [N]
Tuner Output Level ............ 1 kHz, ± 75 kHz Dev 800 mV [U]
AM TUNER SECTION
Frequency Range .................................... 531 - 1602 kHz [N ]
....................................520 - 1710 kHz [U ]
Signal to Noise Ratio .................................................... 50 dB
Usable Sensitivity .......................................... Loop 400 µV/m
Distortion ....................................... 400 Hz, 30 % Mod. 0.5 %
Selectivity .................................................± 18 kHz 70 dB [N]
Selectivity .................................................± 20 kHz 70 dB [U]
AUDIO SECTION
Rated Power (40 Hz - 20 kHz)
8 ohms ..............................................................80 W / Ch
6 ohms ............................................................100 W / Ch
THD (40 Hz - 20 kHz) ...................................................0.08%
Input Sensitivity/Impedance
Linear .................................................. 200 mV/ 47 kohms
Signal to Noise Ratio (HIF A)
Linear ...................................................................... 95 dB
GENERAL
Power Requirement .........................AC 230 V 50/60 Hz [ /N ]
..............................AC 120 V 60 Hz [ /U ]
Power Consumption .....................................................220 W
Weight .........................................................................9.0 kg
ACCESSORIES
Remote Control Unit RC002SR ............................................1
AAA-size batteries ............................................................... 2
FM Antenna .......................................................................... 1
AM Loop Antenna ................................................................. 1
AC Power Cord ..................................................................... 1
User Guide ...........................................................................1
DIMENSIONS
1
2

2. POWER AMPLIFIER ADJUSTMENT

Idling Current Alignment

1. Each of the measurement points are provided with the two test points. Set a digital Voltage meter to DC voltage input,
connect the meter to the test points at both contact points.
2. After the setup above, turn on the main switch.
3. Adjust variable resistors (VR51 - VR61) according to the digital voltmeter readings. The target setting value is the
following table for each channels.
Settings :
Master Volume — Minimum
Speaker out — No Load
Top lid — OPEN
Channel Alignment Point Measurement Point
L ch VR51 CN51
R ch VR61 CN61
Time Table of Idling Current Rise
Ambient temperature
After Turning ON
10 min. 5 mV ± 0.5 mV
20 min. 5 mV ± 0.5 mV
30 min. 5 mV ± 0.5 mV
20 to 30 degrees centigrade
Measurement Voltage
3
V 0 8 0 6 1 2 1 N
Month Date
Release No. Destination
Year
M Z X X X X X X X X X
(XX is displayed in Hex)
S E R V I C E M O D E
S R 4 0 2 3

3. SERVICE MODE

Microprocessor (IC41) and FLD Segment Check Mode.
Connect the mains cord into the unit.1.
Press the 2. POWER ON/STANDBY button for turn on the unit.
Press the 3. DIMMER, MUTE and TUNING/PRESET UP buttons simultaneously more then 3 seconds.
The FL display shows "SERVICE MODE" for 2 seconds then shows the model name. 4.
Press the 5. S.DIRECT button, the software version of the MAIN CPU (IC41) is displayed in the format below.
Press the 6. S.DIRECT button again, the serial Number of the unit is displayed.
Press the 7. S.DIRECT button again, the left half, right half and center of the label area in the FLD light on and
off each other.
Press the 8. S.DIRECT button again, the segments of the character area in the FLD flick in checker pattern.
Press the 9. S.DIRECT button again to quit this mode.

HOW TO RESET THE UNIT

Should the operation or display seem to be abnormal, reset the unit with the following procedure.
The unit is turned on, press and hold the MUTE and S.DIRECT buttons simultaneously for 3 seconds or more.
Remember that the procedure will reset the settings of the TUNER PRESET etc., to their initial settings.
4

4. UPDATE MICROPROCESSOR SOFTWARE PROCEDURE

When microprocessor software was updated, update the
software in the following procedure.

4. UPDATE MICROPROCESSOR SOFTWARE PROCEDURE

マイコンのソフトウェアが更新された場合、下記の手順に従っ てアップデートしてください。

Necessary Equipment

• Windows PC (OS: Windows2000 or WindowsXP) with
Serial port.
• RS-232C Dsub-9 pin cable (female to female/straight
type).
• DATA UPDATE KIT (90M-SR4500JIG)
• Update tool (FlashProg.exe, other files and folders in
Flash Programmer folder)
• Update data (SR4023_yymmdd-vv.h16)
NOTE : The yy is two digits of year. The mm is month. The
dd is date. The vv is release number.
The update data is same as SR5023 and ST6003.

[A] Update Procedure

Create the MODEL NAME folder into anywhere on your 1.
PC's hard disk.
(Ex.: SR4023_SR5023_ST6003)
Put the "Flash Programmer" and "software" folder into the 2.
MODEL NAME folder.
Double click the "Flash Programmer" folder. 3.

必要機器

Windows PC (OS: Windows2000またはWindowsXP)
Serialポートのあるもの
RS-232Cストレートケーブル (9pinメス−9pinメス)
DATA UPDATE KIT (90M-SR4500JIG)
アップデート用書き込みソフトウェア
(Flash Programmerフォルダ内 FlashProg.exe、および他
のファイルとフォルダ)
アップデート用データ (SR4023_yymmdd-vv.h16)
注意 : yyは年の下二桁、mmは月、ddは日、vvはリリースナン
バーアップデート用データはSR5023, ST6003と同じで す。

[A] Update Procedure

モデル名のフォルダをPCのハードディスクに作成します。 1.
(例:SR4023_SR5023_ST6003) "Flash Programmer""software"フォルダをモデル名フォ2.
ルダにコピーします。
"Flash Programmer"フォルダをダブルクリックします。 3.
5
Double click FlashProg.exe, and launch the Flash 4.
Programmer.
FlashProg.exeをダブルクリックし、Flash Programmer4.
起動します。
NOTE : When a Flash Programmer does not launch even if
double-clicked FlashProg.exe, please refer to "[B]
When a Flash Programmer did not launch".
The following dialog box appears several seconds later 5.
after the Flash Programmer launch.
Click OK.
NOTE : Since Flash Programmer communicates with the
unit automatically, the above dialog box appears
when it fails in communication.
注意 : FlashProg.exeをダブルクリックしてもFlash
Programmer が起動しない場合は、"[B] When a Flash Programmer did not launch"を参照してください。
Flash Programmer起動後、数秒で下記のダイアログボック5.
スが表示されます。
OKをクリックします。
注意 : Flash Programmerは本機に自動的に通信接続を行いま
す。このダイアログボックスは通信接続に失敗すると常 に表示されます。
6
Click the 6. Setup in the menu bar and select the Object
file.
メニューバーから6. Setupをクリックし、Object fileを選択 します。
Click 7. Browse.
Browse7. をクリックします。
7
Choose the8. iHEX Format(*.h16,*.h20) in Files of type.
Choose the SR4023_yymmdd-vv.h16, and click Open.
NOTE : The yy is two digits of year. The mm is month. The
dd is date. The vv is release number.
Files of type 8. iHEX Format(*.h16,*.h20)に変更します。 SR4023_yymmdd-vv.h16を選択し、Openをクリックしま
す。
注意 : yyは年の下二桁、mmは月、ddは日、vvはリリースナン
バー
Click 9. Device tab.
Device9. タブをクリックします。
8
Choose the 10. TMP86FS49 in the Device, and choose the
870/C in the Series.
Check the Address Option.
Click the Apply.
And click Communication tab.
Deviceから10. TMP86FS49を選び、Seriesから870/Cを選択
します。
Address Optionをチェックします。 Applyをクリックします。
そして、Communicationタブをクリックします。
9
Choose the 11. Serial port number in the COM Port.
Choose the 9600 in the Data Rare.
And Click OK.
COM Portから使用する11. ポート番号を選択します。 Data Rate Manualにチェックを入れ、Data Rareから9600
を選択します。
OKをクリックします。
Disconnect the mains cord from the unit.12.
Connect PC and the unit with the RS-232C cable.13.
Insert a thin rot to the hole and push the switch (SW73) 14.
inside to turn on the switch..
本機から電源ケーブルを外します。12.
DATA UPDATE KITPCの各RS-232C端子をRS-232C13.
ーブルで接続します。 細い棒を使い本機のリアパネルにある穴からスイッチ14.
(SW73)を押します。
10
Connect the mains cord into the unit. And turn on the 15.
unit. (/N1B)
NOTE : When the unit is into boot mode, stand-by LED is
not lights up.
The Flash Programmer communicates automatically. 16.
When communication succeeds between a unit and a
program, you can operate it.
Click E (Erase).
本機に電源ケーブルを接続します。15.
注意 : 本機はブートモードになり、Stand-by LEDは点灯しま
せん。
Flash Programmerと本機との間で自動的に通信が行われ、16.
通信に成功すると操作が可能になります。
E (Erase)をクリックします。
Click 17. OK.
Click 18. OK.
OK17. をクリックします。
OK18. をクリックします。
11
Click 19. P (Program) to start update.
P (Program)19. をクリックし、アップデートを開始します。
Software is written into the microprocessor. 20.
The writing of software takes about 1 minute 15 seconds.
If the software is updated successfully, a dialog box 21.
saying "R006: Programming completed successfully."
appears.
Click OK.
ソフトウェアがマイコンに書き込まれます。 20. ソフトウェアの書き込みにかかる時間はおよそ1分15秒で す。
アップデートが完了すると"R006: Programming 21.
completed successfully."と書かれたダイアログボックスが
表示されます。
OKをクリックします。
12
Click the 22. File in the menu bar and select the Exit.
メニューバーの22. Fileをクリックし、Exitを選択します。
Disconnect mains cord and RS-232C cable from the unit23.
Turn off the internal switch (SW73) that has been turned 24.
on at step 14.
Connect mains cord into the unit, and turn on the unit to 25.
reset it.

[B] When a Flash Programmer did not launch

Open the FlashProg.ini in the Flash Programmer folder 1.
by text editor. (EX.: Notepad, etc)
電源ケーブルとRS-232Cケーブルを本機から外します。23. 手順14のスイッチ(SW73)を押してブートモードを解除し24. ます。 電源ケーブルを接続し、電源を入れ、本機をリセットしま25. す。

[B] When a Flash Programmer did not launch

Flash Programmerフォルダ内のFlashProg.iniをテキスト1.
エディタで開きます。(メモ帳など)
13
Delete the text "OpenFile=C:\...(your PC setting)...\???.2.
h16".
テキスト文の"OpenFile=C:\...(PC環境により異なりま2. す。)...\???.h16"を削除します。
Save the FlashProg.ini. 3.
FlashProg.iniを上書き保存します。 3.
Close the text editor. 4.
テキストエディタを閉じます。 4.
Probably you can launch the Flash Programmer. Go to 5.
the [A] Update Procedure step 4.
Flash Programmerを起動することが出来ますので5. [A] Update Procedure手順4に戻ってください。.
14
POWER
SW PWB
H/P
(HEADPHONE)
PWB
MAIN TRANSFORMER
SUB
TRANSFORMER
HEATSINK
CN91
CN92
JW99
CN95
CN94
CN71
CN43
CN42
JW98-1
JW98-3
JW98-2
CN93
CN36
BN95
CN81
FRONT PWB
MAIN PWB
VIDEO PWB
CN98(U VER ONLY)
BN71
(SR4023/SR5023)
TUNER
MODULE
BRIDGE DIODE
BN36
AC INLET
CN99
FFC CABLE
FFC CABLE
H/P
S1
S2-S3
* TUNER MODULE
CN97(N VER ONLY)
N VER ONLY
U VER : FFC CABLE (15 PIN) N VER : FFC CABLE (17 PIN)
MAIN CAPACITOR
JW40
JW40-1

5. WIRING DIAGRAM

15 16
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