Marantec Comfort 515 L, Control x.51, Comfort 515 Instructions Manual

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Page 1

Comfort 515 / Control x.51

Operator system for Hinged Gates

Manual for installation and operation

Page 2

1. Meaning of symbols

Caution!

Danger of personal injury!

The following safety advice must be observed at all times in order to avoid personal injury!

Attention!

Danger of material damage!

The following safety advice must be observed at all times in order to avoid material damage!

Advice / Tip

Check

Reference

Photocell or closing edge safety device (CESD)

Gate position OPEN

Has no function

Gate position CLOSED

Has no function

Impulse (remote control, external control elements)

Operation

Closing edge safety device

STOP

External control elements

Modular antenna

Controls and motor unit symbols Advice

Type plate, motor unit 2 (only double wing)

Type: ________________________________________________

Art. No.: _____________________________________________

Product-No.: __________________________________________

Type plate, motor unit 1

Type: ________________________________________________

Art. No.: _____________________________________________

Product-No.: __________________________________________

Type plate, control unit

Type: ________________________________________________

Art. No.: _____________________________________________

Product-No.: __________________________________________

2 Manual for installation and operation, Comfort 515 GB (#87458)

Page 3

2. Table of contents

1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4. Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4.1 Comfort 515 supply package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.3 Gate variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5.3 Cabling layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6.1 Mounting conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6.2 Prepare installation dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

6.3 Fixing the post bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6.4 Fixing the motor unit to the post bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.5 Fixing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.6 Connection of control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

6.7 Connecting the operator to the controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

6.8 Connection of the mains cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.9 Setting the CLOSED and OPEN gate positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

6.10 Mounting the gate bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

6.11 Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

7. Hand transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

7.1 Operation and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

7.2 Hand transmitter coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

8. Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

8.1 Connecting the modular antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

8.2 Overview of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

8.3 Overview of the display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

8.4 Express programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

8.5 Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

9. Extended operator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

9.1 General notes on extended operator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

9.2 Programming structure for extended operator functions (Example for Level 2, Menu 2) . . . . . . . . . . . . .38

9.3 General overview of the programmable functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

9.4 Functions overview for the levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

10.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

10.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

10.3 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

11. Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

11.1 Connection diagram Comfort 515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

11.2 Technical Data for Comfort 515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

11.3 Manufacturer’s Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

11.4 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Manual for installation and operation, Comfort 515 GB (#87458) 3

Page 4

Please read carefully!

Target group

This operator system may only be installed, connected and put into operation by qualified and trained professionals! Qualified and trained specialist personnel are persons

- who have knowledge of the general and special safety regulations,

- who have knowledge of the relevant electro-technical regulations,

- with training in the use and maintenance of suitable safety equipment,

- who are sufficiently trained and supervised by qualified electricians,

- who are able to recognise the particular hazards involved when working with electricity,

- with knowledge regarding applications of the EN 12635 standard (installation and usage requirements).

Warranty

For an operations and safety warranty, the advice in this instruction manual has to be observed. Disregarding these warnings may lead to personal injury or material damage. If this advice is disregarded, the manufacturer will not be liable for damages that might occur.

Batteries, fuses and bulbs are excluded from warranty.

To avoid installation errors and damage to the gate and operator system, it is imperative that the installation instructions are followed. The system may only be used after thoroughly reading the respective mounting and installation instructions.

The installation and operating instructions are to be given to the gate system user, who must keep them safe. They contain important advice for operation, checks and maintenance.

This item is produced according to the directives and standards mentioned in the Manufacturer's Declaration and in the Declaration of Conformity. The product has left the factory in perfect condition with regard to safety.

Power-operated windows, doors and gates must be checked by an expert (and this must be documented) before they are put into operation and thereafter as required, but at least once a year.

Correct use

The operator system is designed exclusively for opening and closing hinged doors and gates.

Gate requirements

The short version operator system - Comfort 515 is suitable for:

- hinged doors and gates with a gate wing width of 2.5 m and a gate wing weight of 200 kg.

Beside the advice in these instructions, please observe the general safety and accident prevention regulations! Our sales and supply terms and conditions are effective.

3. General safety advice

4 Manual for installation and operation, Comfort 515 GB (#87458)

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Information on installing the operator system

• Ensure that the gate is in good mechanical condition.

• Ensure that the gate opens and closes properly.

• Remove all unnecessary components from the gate (e.g. cables, chains, brackets).

• Render any installations inoperable that will no longer be needed after the operator system has been installed.

• Before commencing cabling works it is very important to disconnect the operator system from the electricity supply. Ensure that the electricity supply remains disconnected throughout the cabling works.

• Adhere to the local protection regulations.

• Lay the electricity supply cables and control cables; these MUST be laid separately. The controls voltage is 24 V DC.

• Install all the impulse transmitters and control devices (e.g. remote control buttons) within sight of the gate and at a safe distance from the moving parts of the gate. A minimum installation height of 1.5 m must be observed.

• Ensure that no part of the gate extends across public footways or roads when the installation is complete.

Information on commissioning the operator system

After initial operation, the persons responsible for operating the gate system, or their representatives must be familiarised with the use of the system.

• Make sure that children cannot access the gate control unit.

• Before moving the gate, make sure that there are neither persons nor objects in the operating range of the gate.

• Test all existing emergency command devices.

• Never insert your hands into a running gate or moving parts.

• Pay attention to any parts of the gate system that could cause crushing or shearing damage or accidents. The EN 13241-1 regulations must be observed.

Information on servicing the operator system

To ensure proper operation, the following items must be checked regularly and repaired if necessary. Before any works to the gate system are undertaken, the operator system must be disconnected from the mains.

• Check once a month that the operator system stops and reverses in every position when the gate touches an obstacle. Place an obstacle in the path of the gate to check this.

• Check the settings of the OPEN and CLOSE automatic cut-out function.

• Check all movable parts of the gate and operator system.

• Check the gate system for signs of wear or damage.

• Check whether the gate can be easily moved by hand.

Information on cleaning the operator system

Never use water jets, high pressure cleaners, acids or bases for cleaning.

Please read carefully!

3. General safety advice

Manual for installation and operation, Comfort 515 GB (#87458) 5

Page 6

6 Manual for installation and operation, Comfort 515 GB (#87458)

4.1 Comfort 515 supply package

4. Product overview

4.1 / 1

Single wing gate system (Short version – Comfort 515)

1 Motor unit with short connection cable (1.5 m) 2 Key (2x)

4.1 / 3

3 Motor unit with short connection cable (1.5 m) 4 Motor unit with long connection cable (8.5 m) 5 Key (4x)

Double wing gate system (Short version – Comfort 515)

The Comfort 515 standard delivery package comprises:

- motor unit

- controls

- fixing materials for controls

and motor unit

- remote control

The Comfort 515 is available in the following versions, as required:

4.1 / 2

Single wing gate system (Long version – Comfort 515 L)

1 Motor unit with short connection cable (1.5 m) 2 Key (2x)

4.1 / 4

3 Motor unit with short connection cable (1.5 m) 4 Motor unit with long connection cable (8.5 m) 5 Key (4x)

Double wing gate system (Long version – Comfort 515 L)

Page 7

Manual for installation and operation, Comfort 515 GB (#87458) 7

4. Product overview

6 Control x.51 7 Handle

8 Screws 3.5 x 32 (4x) 9 Wall plugs S6 (4x) 10 Spacer elements (2x) 11 Screw fixing insert with 2 flat cable openings 12 M20 screw fixing with flat cable insert 13 M20 screw fixing with round cable insert 14 M16 screw fixing with round cable insert

Control unit

Mounting kit for control unit

4.1 / 5

!¯

!Ø

!”

8 9

4.1 / 6

!£

4.1 / 8

19 Wood screws 8 x 60 (4x) 20 Wall plugs S10 (4x) 21 Bolts 10 x 49 (2x) 22 Locking plates (2x) 23 Cover cap 24 M8 x 25 (8x) 25 Nuts M8 (8x) 26 Gate bracket 27 Post bracket

Single wing gate system installation set

!·

„∏

„¯

„”

„£

„

„\

„#

„^

4.1 / 7

15 Hand transmitter 16 Module antenna 17 Transmission plug 18 Sun visor clip

Remote control

!˜

Page 8

8 Manual for installation and operation, Comfort 515 GB (#87458)

4. Product overview

19 Wood screws 8 x 60 (8x) 20 Wall plugs S10 (8x) 21 Bolts 10 x 49 (4x) 22 Locking plates (4x) 23 Cover caps (2x) 24 M8 x 25 (16x) 25 Nuts M8 (16x) 26 Gate brackets (2x) 27 Post brackets (2x)

Double wing gate system installation set

4.1 / 9

!·

„∏

„¯

„”

„£

„5

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„^

4.1 / 10

!·

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4.2 / 1

4.2 Dimensions

122

197,5

755

722,4

14,7

ø 10,1

400

ø 10,1

47,2

Short version – Comfort 515

Long version – Comfort 515 L

4.2 / 2

122

197,5

955

922,4

14,7

ø 10,1

600

ø 10,1

47,2

Page 9

4. Product overview

Manual for installation and operation, Comfort 515 GB (#87458) 9

4.3 / 1

The standard supply package is suitable for the following types of gate.

Single wing gate system

4.3 / 2

Double wing gate system

4.3 Gate variations

Page 10

5.2 Checks

Attention!

In order to guarantee correct mounting, carry out the following checks before installing.

Supply package

• Check the package to ensure that all the parts are included.

• Check that you have all the additional components that are necessary for your particular installation requirements.

Gate system

• Ensure that your gate system has an appropriate electricity supply connection and a facility for disconnecting the mains. The minimum cross-sectional area of the earth cable is 3 x 1.5 mm2.

• Ensure that all cables are suitable for outdoor use (UV resistant and cold resistant).

• Make sure that your gate system has a stop plate/block in the closing direction.

• Remove the gate fasteners or latches or render them inoperative.

• Make sure that the gate is easy to move manually.

• Ensure that the following requirements are met: Width of gate wing:

- Comfort 515 min. 1 m - max. 2,5 m

- Comfort 515 L min. 1,5 m - max. 3,5 m Gate height: min. 1.5 m - max. 2.5 m Weight of gate wing: max. 200 kg Open area: min. 50% Gate incline: max. 2%

5. Preparation for mounting

5.1 General notes

The pictures in these instructions are not true-to-scale. Dimensions are always given in millimetres (mm)!

The motor unit and the controls must be installed on the inside of the gate system.

For correct mounting you will need the following tools:

ø 10

ø 6.5

13 2

M 8

ø 6

5.1 / 1

Advice:

The use of an electric lock is recommended for a gate wing wider than 2 m.

10 Manual for installation and operation, Comfort 515 GB (#87458)

Page 11

5. Preparation for mounting

5.3 Cabling layout

5.3 / 1

2 x 0.75 mm

2 x 0.4 mm

3 x 1.5 mm

230 V / AC

3 x 1.5 mm

Advice:

This is just an example of a cabling layout; the layout can vary according to the type of gate and the associated equipment.

Reference:

For the installation and cabling of the gate sensors, control elements and safety equipment, the relevant installation instructions must be observed.

1 Photocell 2 Photocell 3 Signal light 4 Code button, transponder, ... 5 Key switch

6 Mains isolator switch (mains disconnection facility) 7 Electric lock 8 Stop plate 9 Mains supply cable 10 Cosing edge safety device (CESD)

!¯

Manual for installation and operation, Comfort 515 GB (#87458) 11

Page 12

6.1 Mounting conditions

The mounting positions of the gate bracket (C) and the post bracket (D) are dependent on your gate configuration.

The positions of the gate bracket (C) and the post bracket (D) influence the following factors:

- Opening angle (n)

- Utilisation of the movement stroke (m)

- Gate travelling speed

A triangle of forces is formed by the gate pivot (A), the post bracket pivot (B) and the gate bracket pivot (I).

6.1 / 1



6.1 / 2

Motor unit is parallel to the gate



6.1 / 3

Motor unit is within the triangle of forces



Attention!

For trouble-free operation, choose the positions of the brackets such that they meet all following conditions:

- The motor unit must be located in a triangle of forces and should not be parallel to the gate at the OPEN and CLOSED gate positions.

- The length of travel should be as large as possible.

6. Installation

12 Manual for installation and operation, Comfort 515 GB (#87458)

Page 13

6. Installation

Manual for installation and operation, Comfort 515 GB (#87458) 13

6.2 Prepare installation dimensions

Dimension table for Comfort 515

a = 80 a = 100 a = 120 a = 140 a = 160 a = 180 a = 200 a = 220 a = 240 a = 260 a = 280 a = 300

b =

110

c = 938

c1 = 255

c2 = 50

c = 95°

c = 970

c1 = 285

c2 = 50

d = 105°

c = 997

c1 = 313

c2 = 50

d = 107°

c = 1.040

c1 = 357

c2 = 50

d = 114°

c = 1.084

c1 = 396

c2 = 50

d = 124°

c = 1.118

c1 = 429

c2 = 50

d = 125°

c = 1.122

c1 = 438

c2 = 50

d = 115°

c = 1.122

c1 = 438

c2 = 50

d = 108°

c = 1.118

c1 = 433

c2 = 50

d = 103°

c = 1.122

c1 = 438

c2 = 50

d = 97°

c = 1.120

c1 = 436

c2 = 50

d = 96°

c = 1.122

c1 = 438

c2 = 50

d = 90°

b =

130

c = 955

c1 = 273

c2 = 50

d = 95°

c = 986

c1 = 304

c2 = 50

d = 105°

c = 1.015

c1 = 331

c2 = 50

d = 105°

c = 1.048

c1 = 364

c2 = 50

d = 110°

c = 1.095

c1 = 412

c2 = 50

d = 120°

c = 1.118

c1 = 430

c2 = 50

d = 115°

c = 1.122

c1 = 438

c2 = 50

d = 110°

c = 1.122

c1 = 438

c2 = 50

d = 104°

c = 1.120

c1 = 434

c2 = 50

d = 98°

c = 1.118

c1 = 430

c2 = 50

d = 93°

c = 1.116

c1 = 431

c2 = 50

d = 92°

c = 1.122

c1 = 440

c2 = 50

d = 87°

b =

150

c = 975

c1 = 296

c2 = 50

d = 95°

c = 1.005

c1 = 324

c2 = 50

d = 102°

c = 1.032

c1 = 350

c2 = 50

d = 104°

c = 1.068

c1 = 385

c2 = 50

d = 110°

c = 1.110

c1 = 426

c2 = 50

d = 116°

c = 1.118

c1 = 434

c2 = 50

d = 109°

c = 1.120

c1 = 438

c2 = 50

d = 103°

c = 1.122

c1 = 439

c2 = 50

d = 98°

c = 1.118

c1 = 436

c2 = 50

d = 92°

c = 1.118

c1 = 430

c2 = 50

d = 90°

c = 1.122

c1 = 440

c2 = 50

d = 90°

b =

170

c = 993

c1 = 316

c2 = 50

d = 95°

c = 1.022

c1 = 343

c2 = 50

d = 100°

c = 1.055

c1 = 371

c2 = 50

d = 104°

c = 1.088

c1 = 405

c2 = 50

d = 108°

c = 1.125

c1 = 440

c2 = 50

d = 114°

c = 1.118

c1 = 434

c2 = 50

d = 100°

c = 1.116

c1 = 435

c2 = 50

d = 97°

c = 1.105

c1 = 425

c2 = 50

d = 90°

c = 1.120

c1 = 440

c2 = 50

d = 90°

c = 1.120

c1 = 440

c2 = 50

d = 87°

b =

190

c = 1.020

c1 = 345

c2 = 50

d = 93°

c = 1.045

c1 = 363

c2 = 50

d = 98°

c = 1.072

c1 = 392

c2 = 50

d = 103°

c = 1.105

c1 = 423

c2 = 50

d = 106°

c = 1.120

c1 = 438

c2 = 50

d = 102°

c = 1.122

c1 = 438

c2 = 50

d = 96°

c = 1.120

c1 = 438

c2 = 50

d = 92°

c = 1.116

c1 = 435

c2 = 50

d = 88°

c = 1.120

c1 = 440

c2 = 50

d = 86°

b =

210

c = 1.035

c1 = 356

c2 = 50

d = 92°

c = 1.063

c1 = 383

c2 = 50

d = 97°

c = 1.087

c1 = 407

c2 = 50

d = 100°

c = 1.117

c1 = 437

c2 = 50

d = 101°

c = 1.120

c1 = 440

c2 = 50

d = 95°

c = 1.120

c1 = 440

c2 = 50

d = 90°

c = 1.122

c1 = 440

c2 = 50

d = 87°

b =

230

c = 1.065

c1 = 390

c2 = 50

d = 92°

c = 1.085

c1 = 404

c2 = 50

d = 97°

c = 1.110

c1 = 428

c2 = 50

d = 98°

c = 1.119

c1 = 438

c2 = 50

d = 93°

c = 1.120

c1 = 440

c2 = 50

d = 88°

c = 1.120

c1 = 440

c2 = 50

d = 85°

b =

250

c = 1.085

c1 = 407

c2 = 50

d = 92°

c = 1.102

c1 = 425

c2 = 50

d = 95°

c = 1.117

c1 = 437

c2 = 50

d = 92°

c = 1.120

c1 = 440

c2 = 50

d = 87°

b =

270

c = 1.105

c1 = 433

c2 = 50

d = 91°

c = 1.110

c1 = 437

c2 = 50

d = 90°

Advice:

The preferred dimensions for the Comfort 515 are shaded in grey in the table (for gate wings up to

2.5 m wide and weighing up to 200 kg).

The approximate position of the gate bracket and of the post bracket on the gate can be determined with the help of the dimension tables.

Page 14

Dimension table for Comfort 515 L

a = 80 a = 100 a = 120 a = 140 a = 160 a = 180 a = 200 a = 220 a = 240 a = 260 a = 280 a = 300

b = 110

c = 1.197

c1 = 312

c2 = 50

d = 105°

c = 1.240

c1 = 356

c2 = 50

d = 112°

c = 1.286

c1 = 397

c2 = 50

d = 123°

c = 1.313

c1 = 428

c2 = 50

d = 125°

c = 1.342

c1 = 458

c2 = 50

d = 125°

c = 1.378

c1 = 492

c2 = 50

d = 125°

c = 1.403

c1 = 518

c2 = 50

d = 125°

c = 1.435

c1 = 550

c2 = 50

d = 125°

c = 1.487

c1 = 603

c2 = 50

d = 130°

c = 1.522

c1 = 640

c2 = 50

d = 135°

b = 130

c = 1.216

c1 = 331

c2 = 50

d = 105°

c = 1.256

c1 = 371

c2 = 50

d = 110°

c = 1.293

c1 = 411

c2 = 50

d = 120°

c = 1.328

c1 = 445

c2 = 50

d = 125°

c = 1.360

c1 = 476

c2 = 50

d = 125°

c = 1.390

c1 = 508

c2 = 50

d = 125°

c = 1.420

c1 = 533

c2 = 50

d = 125°

c = 1.450

c1 = 566

c2 = 50

d = 125°

c = 1.488

c1 = 603

c2 = 50

d = 125°

c = 1.512

c1 = 629

c2 = 50

d = 125°

b =

150

c = 1.200

c1 = 311

c2 = 50

d = 95°

c = 1.234

c1 = 374

c2 = 50

d = 102°

c = 1.268

c1 = 385

c2 = 50

d = 105°

c = 1.310

c1 = 425

c2 = 50

d = 115°

c = 1.344

c1 = 462

c2 = 50

d = 125°

c = 1.367

c1 = 486

c2 = 50

d = 120°

c = 1.395

c1 = 513

c2 = 50

d = 120°

c = 1.420

c1 = 533

c2 = 50

d = 117°

c = 1.457

c1 = 570

c2 = 50

d = 120°

c = 1.485

c1 = 600

c2 = 50

d = 120°

c = 1.510

c1 = 627

c2 = 50

d = 120°

b = 170

c = 1.198

c1 = 310

c2 = 50

d = 90°

c = 1.223

c1 = 335

c2 = 50

d = 95°

c = 1.255

c1 = 368

c2 = 50

d = 102°

c = 1.282

c1 = 395

c2 = 50

d = 102°

c = 1.320

c1 = 431

c2 = 50

d = 108°

c = 1.344

c1 = 459

c2 = 50

d = 110°

c = 1.378

c1 = 496

c2 = 50

d = 115°

c = 1.410

c1 = 525

c2 = 50

d = 115°

c = 1.421

c1 = 534

c2 = 50

d = 110°

c = 1.443

c1 = 558

c2 = 50

d = 110°

c = 1.467

c1 = 583

c2 = 50

d = 110°

c = 1.514

c1 = 628

c2 = 50

d = 115°

b = 190

c = 1.219

c1 = 332

c2 = 50

d = 90°

c = 1.248

c1 = 360

c2 = 50

d = 95°

c = 1.275

c1 = 389

c2 = 50

d = 100°

c = 1.298

c1 = 414

c2 = 50

d = 100°

c = 1.330

c1 = 445

c2 = 50

d = 105°

c = 1.353

c1 = 468

c2 = 50

d = 105°

c = 1.386

c1 = 504

c2 = 50

d = 110°

c = 1.419

c1 = 533

c2 = 50

d = 110°

c = 1.432

c1 = 546

c2 = 50

d = 107°

c = 1.444

c1 = 559

c2 = 50

d = 105°

c = 1.483

c1 = 581

c2 = 50

d = 105°

c = 1.515

c1 = 629

c2 = 50

d = 110°

b = 210

c = 1.239

c1 = 354

c2 = 50

d = 90°

c = 1.268

c1 = 348

c2 = 50

d = 95°

c = 1.298

c1 = 410

c2 = 50

d = 100°

c = 1.320

c1 = 433

c2 = 50

d = 100°

c = 1.342

c1 = 459

c2 = 50

d = 100°

c = 1.370

c1 = 485

c2 = 50

d = 102°

c = 1.395

c1 = 515

c2 = 50

d = 105°

c = 1.415

c1 = 535

c2 = 50

d = 105°

c = 1.435

c1 = 549

c2 = 50

d = 105°

c = 1.435

c1 = 569

c2 = 50

d = 102°

c = 1.476

c1 = 592

c2 = 50

d = 102°

c = 1.514

c1 = 624

c2 = 50

d = 105°

b = 230

c = 1.264

c1 = 378

c2 = 50

d = 90°

c = 1.292

c1 = 402

c2 = 50

d = 95°

c = 1.315

c1 = 432

c2 = 50

d = 100°

c = 1.344

c1 = 460

c2 = 50

d = 100°

c = 1.368

c1 = 484

c2 = 50

d = 100°

c = 1.388

c1 = 505

c2 = 50

d = 100°

c = 1.417

c1 = 530

c2 = 50

d = 102°

c = 1.425

c1 = 543

c2 = 50

d = 102°

c = 1.443

c1 = 559

c2 = 50

d = 102°

c = 1.468

c1 = 584

c2 = 50

d = 100°

c = 1.486

c1 = 604

c2 = 50

d = 100°

c = 1.510

c1 = 626

c2 = 50

d = 100°

b = 250

c = 1.285

c1 = 400

c2 = 50

d = 90°

c = 1.310

c1 = 426

c2 = 50

d = 95°

c = 1.336

c1 = 454

c2 = 50

d = 97°

c = 1.362

c1 = 480

c2 = 50

d = 97°

c = 1.383

c1 = 498

c2 = 50

d = 97°

c = 1.409

c1 = 528

c2 = 50

d = 100°

c = 1.420

c1 = 535

c2 = 50

d = 97°

c = 1.448

c1 = 563

c2 = 50

d = 97°

c = 1.457

c1 = 573

c2 = 50

d = 97°

c = 1.485

c1 = 599

c2 = 50

d = 97°

c = 1.500

c1 = 616

c2 = 50

d = 97°

b = 270

c = 1.310

c1 = 425

c2 = 50

d = 90°

c = 1.340

c1 = 452

c2 = 50

d = 95°

c = 1.358

c1 = 476

c2 = 50

d = 97°

c = 1.380

c1 = 496

c2 = 50

d = 97°

c = 1.403

c1 = 520

c2 = 50

d = 97°

c = 1.430

c1 = 545

c2 = 50

d = 97°

c = 1.444

c1 = 560

c2 = 50

d = 97°

c = 1.470

c1 = 588

c2 = 50

d = 97°

c = 1.474

c1 = 590

c2 = 50

d = 97°

c = 1.490

c1 = 606

c2 = 50

d = 96°

6. Installation

14 Manual for installation and operation, Comfort 515 GB (#87458)

Page 15

6. Installation

a = 80 a = 100 a = 120 a = 140 a = 160 a = 180 a = 200 a = 220 a = 240 a = 260 a = 280 a = 300

b = 290

c = 1.334

c1 = 448

c2 = 50

d = 90°

c = 1.357

c1 = 475

c2 = 50

d = 95°

c = 1.380

c1 = 498

c2 = 50

d = 97°

c = 1.405

c1 = 524

c2 = 50

d = 95°

c = 1.422

c1 = 538

c2 = 50

d = 95°

c = 1.447

c1 = 563

c2 = 50

d = 95°

c = 1.457

c1 = 573

c2 = 50

d = 95°

c = 1.478

c1 = 595

c2 = 50

d = 95°

c = 1.495

c1 = 610

c2 = 50

d = 95°

b = 310

c = 1.359

c1 = 472

c2 = 50

d = 90°

c = 1.380

c1 = 495

c2 = 50

d = 95°

c = 1.408

c1 = 526

c2 = 50

d = 97°

c = 1.424

c1 = 540

c2 = 50

d = 95°

c = 1.448

c1 = 564

c2 = 50

d = 95°

c = 1.476

c1 = 590

c2 = 50

d = 95°

c = 1.484

c1 = 598

c2 = 50

d = 95°

c = 1.502

c1 = 622

c2 = 50

d = 95°

b =

330

c = 1.383

c1 = 496

c2 = 50

d = 90°

c = 1.403

c1 = 518

c2 = 50

d = 95°

c = 1.433

c1 = 550

c2 = 50

d = 97°

c = 1.451

c1 = 564

c2 = 50

d = 95°

c = 1.470

c1 = 585

c2 = 50

d = 95°

c = 1.490

c1 = 608

c2 = 50

d = 95°

c = 1.508

c1 = 624

c2 = 50

d = 95°

b = 350

c = 1.406

c1 = 522

c2 = 50

d = 90°

c = 1.426

c1 = 543

c2 = 50

d = 95°

c = 1.453

c1 = 571

c2 = 50

d = 97°

c = 1.474

c1 = 588

c2 = 50

d = 95°

c = 1.495

c1 = 611

c2 = 50

d = 95°

c = 1.516

c1 = 634

c2 = 50

d = 95°

b = 370

c = 1.430

c1 = 554

c2 = 50

d = 90°

c = 1.452

c1 = 566

c2 = 50

d = 95°

c = 1.478

c1 = 594

c2 = 50

d = 97°

c = 1.497

c1 = 614

c2 = 50

d = 95°

c = 1.518

c1 = 634

c2 = 50

d = 95°

b = 390

c = 1.453

c1 = 598

c2 = 50

d = 90°

c = 1.475

c1 = 590

c2 = 50

d = 95°

c = 1.500

c1 = 617

c2 = 50

d = 97°

c = 1.520

c1 = 636

c2 = 50

d = 95°

b = 410

c = 1.481

c1 = 595

c2 = 50

d = 90°

c = 1.502

c1 = 618

c2 = 50

d = 95°

c = 1.520

c1 = 636

c2 = 50

d = 95°

b = 430

c = 1.502

c1 = 618

c2 = 50

d = 90°

c = 1.520

c1 = 637

c2 = 50

d = 93°

b = 450

c = 1.522

c1 = 640

c2 = 50

d = 90°

Advice:

The preferred dimensions for the Comfort 515 L are shaded in grey in the table (for gate wings up to

3.5 m wide and weighing up to 200 kg).

Manual for installation and operation, Comfort 515 GB (#87458) 15

Page 16

6. Installation

Installation dimensions

6.2 / 1

Gate OPEN

Door in OPEN position / opening angle

The installation dimensions depend upon the local conditions. The relevant possible combinations are shown in the dimensions table. The following applies here:

- The opening angle (d) is determined by the person installing the gate.

- The installer also measures out the dimension (b), which is fixed and cannot be changed.

- When the opening angle (d) and dimension (b) are known, the corresponding dimension (a) and the CLOSING movement stroke (c1) can be determined using the dimension table.

- In the ideal case, dimension (a) and dimension (b) are approximately equal. This ensures that the hinged gate moves as smoothly as possible.

- The movement stroke in the OPENING direction (c2) is fixed and always measures 50 mm.

• Move the gate into the desired OPEN position.

• Measure the opening angle (d).

• Move the door to the CLOSED position.

• Determine dimensions (a) and (b).

The opening angle (d) and dimensions (a) and (b) provide the value for dimension (c1).

• Determine dimension (c1) using the dimension table.

• Adjust the limit switch to the dimension determined for (c1).

• Extend the piston rod.

a Dimension (a) b Dimension (b) c Max. length of motor unit c1 Movement stroke CLOSING c2 Movement stroke OPENING d Max. opening angle

16 Manual for installation and operation, Comfort 515 GB (#87458)

6.2 / 2

Page 17

Fixing to a metal post

M8 x 25

• Screw the gate bracket (E) to the post.

• For double wing gate systems, fix the second gate bracket accordingly on the other side.

6. Installation

6.3 Fixing the post bracket

Fixing to a concrete or stone pillar

8 x 60

• Screw the gate bracket (E) to the post.

6.3 / 1

The vertical position of the gate bracket (E) is dependent on the position of the gate bracket (F).

• Determine the horizontal position of the gate bracket (E) on the post with the help of dimension (a).

• Determine the position of the gate bracket (F) on the gate.

• Transfer the level to the gate bracket (E) using a spirit level.

• Mark the screw positions on the post.

≥ 100

6.3 / 2

6.3 / 3

Manual for installation and operation, Comfort 515 GB (#87458) 17

Page 18

6. Installation

6.4 / 1

• Position the operator on the gate bracket.

6.4 / 2

• Fix the motor unit with the bolt and the locking plate.

• Push the cover cap (A) into the redundant hole from above.

• For double wing gate systems, fix the second motor unit accordingly on the other side.

6.5 / 1

6.5 Fixing the control unit

• Open the control unit.

• Mount the control unit using the spacer elements (A).

3,5 x 32

Caution!

To avoid injury, the redundant hole in the gate bracket must be sealed using the cover cap (A).

6.5 / 2

Attention!

The control unit must be installed in such a way that the motor cable can be fed through the screw fixing at the base of the control unit.

18 Manual for installation and operation, Comfort 515 GB (#87458)

6.4 Fixing the motor unit to the post

bracket

Page 19

6. Installation

Reference:

When installing external control elements, or safety and signal equipment, the relevant instructions must be observed.

6.6 Connection of control elements

Attention!

In order to avoid damaging the controls:

- The local safety regulations must be complied with at all times.

- It is very important that mains cables are laid separately from control cables.

- The controls voltage must be 24 V DC.

- If external voltages are applied at terminals XM70A, XV51A, XM70B, XV51B, XB99, XP54B, XP54A, XP62B, XP62A or XB70, the entire electronic system will be destroyed.

- Only potential-free contacts may be connected to terminals B9, 5, 34, 3 and 8 (XB99).

Caution!

Danger of electric shock: Before any cabling works begin, it must be ensured that the cables are disconnected from the power supply. During cabling works, it must be ensured that the cables remain disconnected from the power supply at all times (e.g. prevent reconnection).

16 17

6.6 / 1

XN81

XV51B

XM70B

XM70A

XV51A

XB99

XP54A

XB70

XP54B

XH01

XP62A

XP62B

Label Type / function

XB70 Connection of modular antenna 8.1

XB99

Connection of external control elements

6.6 / 2

6.6 / 3

6.6 / 4

6.6 / 5

XH01

Connection for programmable output 16/17 (e.g. signal light, 24 V DC, 0,5 A, max 24 V/10 W)

Electric lock 15/16 (24 V DC)

6.6 / 6

6.6 / 7

XM70A

Connection for motor unit (MASTER)

6.7 / 5

6.7 / 8

XM70B

Connection for motor unit (SLAVE)

6.7 / 5

6.7 / 8

XN81 Connection for mains cable

6.6 / 6

6.8

XP54A

Connection for closing edge safety device, gate travelling direction CLOSE

6.6 / 8

XP54B

Connection for closing edge safety device, gate travelling direction OPEN

6.6 / 8

XP62A

Connection for photocell, gate travelling direction CLOSE

6.6 / 9

XP62B

Connection for photocell, gate travelling direction OPEN

6.6 / 9

XV51A Connection has no function -

XV51B Connection has no function -

Manual for installation and operation, Comfort 515 GB (#87458) 19

Page 20

6. Installation

Terminal XB99

Factory settings:

B9 and 5 bridged

Connection option 1:

6.6 / 2

6.6 / 3

Connection option 2:

Reference:

The connection configuration depends on the programming of the special functions. Depending on the programming, impulse or direction buttons can be connected. Programming the special functions is described in Section 9.4 (Level 5).

6.6 / 4

Label Type / function

3 Active wing connection

5 Stop connection

8 Impulse connection

Connection for closing prevention device (Photocell)

B9 +24 V DC connection

SB3 Active wing connection

SB5 STOP button

SB8 Impulse button

SB34

Button for closing prevention device (Photocell) / Drive system stops and reverses

M06E039

20 Manual for installation and operation, Comfort 515 GB (#87458)

B9 5 34 3 8

-XB99

B9 5 34 3 8

-XB99

B9 5 34 3 8

-XB99

12 11

-SB5

14 13

-SB3

12 11

-SB3 4

14 13

-SB8

12 11

-SB5

14 13

-SB8

Page 21

6. Installation

Advice:

If a closing prevention device (photocell, timer, …) is connected to XB99, the controls will recognise it automatically after “Mains On” (contact SB34 must be closed). The photocell can be deactivated later (Level 8 / Menu 1).

When the contacts of a closing prevention device are open, the gate can no longer be closed.

Additional external control elements, and safety and signal devices with 24 V connections must be connected to XB99 and XH01.

Connection option 3:

- External radio receiver

6.6 / 5

Label Type / function

XB99 Connection of external control elements

3 Active wing connection

5 Stop connection

8 Impulse connection

Connection for closing prevention device (Photocell)

B9 24 V DC connection

X1 Connection for external receiver

Connection of potential-free normally open contact

+ 24 V DC connection

- GND connection

Normally open contact, receiver, potential-free

XH01 Connection of control unit output

15 Connection for electric lock, 24 V DC

16 GND connection

17 Connection for programmable output

M07E027

Manual for installation and operation, Comfort 515 GB (#87458) 21

- XB99

- X1

B9 5

- S1

3 8

1 2

14 13

- XH01

15 16 17

Page 22

6. Installation

Terminals XN81 / XH01 Connection option:

- Connection for signal light with external relay

6.6 / 6

- XH01 161517

1411

A2 A1

- KH17

- HH14

M07E039 M07E038

6.6 / 7

M07E038

Label Type / function

L Connection for phase

N Connection for neutral wire

PE Earth wire connection

15 / 16 Connection for electric lock, 24 V DC

16 GND connection

16 / 17

Connection of programmable output (24 V DC / 0.5 A)

HH14 Signal light

HH17 Signal light 24 V

KH17 User’s relay 24 V

YH15 Electric lock (provided by the customer)

22 Manual for installation and operation, Comfort 515 GB (#87458)

- XN81 L

NLPE

- XH01 15

- YH15

- HH17

- X0

LPEN

- F0

Page 23

6. Installation

Label Type / function

P6 GND connection

Connection for photocell signal gate travelling direction OPEN (XP62B)

Connection for signal of photocell, gate travelling direction CLOSE (XP62A)

RX Receiver for the two-wire photocell

TX Transmitter for the two-wire photocell

Terminals XP62A / XP62B

- XP62A

P6 27

- W1 2

- W2 2

- W1

- W2

- AP27

- XP62B

P6 26

- W1 2

- W2 2

- AP26

6.6 / 9

Terminals XP54A / XP54B

Label Type / function

P5 GND connection

Connection for signal of closing edge safety device Gate travelling direction OPEN (XP54B)

Connection for signal of closing edge safety device Gate travelling direction CLOSE (XP 54A)

Attention!

If an 8.2 kΩ contact strip closing edge safety device is connected, the 8.2 kΩ resistors installed at terminals XP54B closing edge OPEN and XP54A closing edge CLOSE must be removed.

- XP54B

- XP54A

P5 47

8K2

- XP54B

8K2

6.6 / 8

M07E037 M07E036

Manual for installation and operation, Comfort 515 GB (#87458) 23

Page 24

6.7 Connecting the operator to the controls

6.7 / 1

• Pull the leads out of the motor plug.

6.7 / 2

Advice:

For double-wing gate systems, both the mains cables must be laid to the controls.

6. Installation

Advice:

A two-wire photocell connected to terminals XP62B / XP62A will be recognised automatically by the controls after “Mains On”. The photocell can be deactivated later (Level 8 / Menu 1).

If the contacts of a closing prevention device are open, the gate can no longer be closed.

24 Manual for installation and operation, Comfort 515 GB (#87458)

Page 25

6. Installation

16 17

6.7 / 5

XM70B

XM70A

6.7 / 3

• Feed the cables from the motor units into the control unit through the screw fixings.

Attention!

In order to guarantee the protection grade of the controls, the cables must be fed through the corresponding screw fixing (A).

Poles: A1 Brown lead A2 Green lead

• Insert the leads into the motor plug.

6.7 / 4

Attention!

To ensure that the motor unit rotates in the correct direction, the poles of the plug must be connected correctly.

Manual for installation and operation, Comfort 515 GB (#87458) 25

Label Type / function

Control module SLAVE (only for double wing gates)

C Control module MASTER

XM70A Connection for motor unit (Master)

XM70B Connection for motor unit (Slave)

Page 26

6. Installation

16 17

• Connect the power supply leads to the control unit.

• Connect the control unit to the electricity supply.

Advice:

All the control lights light up for approx. 3 seconds. Then LED 8 is lit. Other LEDs may also be lit.

Attention!

In order to guarantee the protection grade of the controls, the cable must be passed through the correct screw fixing.

• Feed the cable through the screw fitting into the control unit.

6.8 Connection of the mains cable

Caution!

- During cabling works, the supply cables must be disconnected from the power supply. It must be ensured that the cables remain disconnected from the supply for the duration of the cabling works.

- The fixed connection of a mains supply requires a universally poled mains disconnection facility.

6.8 / 1

Attention!

To ensure trouble free operation, the following must be ensured:

- For a single-wing gate system, the motor unit must always be connected to the MASTER (XM70A) connection.

- For a double-wing gate system, the overlap (D) must be taken into consideration when connecting the motor units.

E SLAVE motor unit F MASTER motor unit

6.7 / 8

• Connect the motor units to the controls.

6.7 / 6

6.7 / 7

XM70B

XM70A

26 Manual for installation and operation, Comfort 515 GB (#87458)

Page 27

6. Installation

6.9 Setting the CLOSED and OPEN gate positions

6.9.1 Setting the gate CLOSED position

• Drive the gate in the direction of CLOSING by

pressing the (–) button.

• Measure the movement stroke (c1):

Attention!

The connecting rod (A) must be held in position when closing the gate to prevent it from turning as the gate turns.

6.9.1 / 1

The CLOSED gate position is determined by the length of the connecting rod (A). To achieve the correct CLOSED gate position, the length of the visible part of the connecting rod (A) must be equal to the CLOSING movement stroke (c1) as given in the dimensions table. The CLOSING movement stroke (c1) is dependent on the site-dependent dimensions (a) and (b).

Reference:

The relevant dimensions are given in the table in Section 6.2.

6.9.1 / 2

• Take off the protective cap (B).

The CLOSING movement stroke (c1) must be adjusted using the adjusting screw (C) if the values disagree.

Increase the movement stroke:

Turn the adjusting screw (C) in the (+) direction.

Decrease the movement stroke:

Turn the adjusting screw (C) in the (-) direction.

Turning the adjusting screw (C) by 360° adjusts the movement stroke by 1.25 mm.

Manual for installation and operation, Comfort 515 GB (#87458) 27

Page 28

6.9.2 Setting the gate OPEN position

6.9.2 / 1

The gate OPEN position is pre-set.

Advice:

Fine adjustments to the gate OPEN position can be made by turning the adjusting screw in the (+) or (-) directions.

6.9.2 / 2

• Fit the protective cap on the motor unit.

6. Installation

6.9.1 / 3

• Turn the adjusting screw in the (+) or (-) direction to

set the CLOSED position.

• Drive the gate a little in the OPENING direction by

pressing the (+) button.

• Drive the gate back to the CLOSED position by

pressing the (-) button.

• Compare the movement stroke (c1) from the

dimensions table with the movement stroke (c1) as measured.

• Repeat the process until the CLOSING movement

stroke (c1) from the dimensions table agrees with the measured CLOSING movement stroke (c1).

Attention!

The CLOSED position may only be adjusted using a manual screw driver, to ensure that the adjusting mechanism is not damaged.

Attention!

The OPEN position may only be adjusted using a manual screw driver, to ensure that the adjusting mechanism is not damaged.

28 Manual for installation and operation, Comfort 515 GB (#87458)

Page 29

6.11 Release

6.11 / 1

Releasing

• Turn the key through 180°.

• Lift up the red release lever.

• Turn the key 180° in the opposite direction to secure the released position.

6.11 / 2

Locking

• Turn the key through 180°.

• Press down the red release lever.

• Turn the key 180° in the opposite direction to secure the locked position.

6. Installation

6.10 / 1

• Drive the motor unit to the gate CLOSED position.

• Secure the gate bracket (A) with the bolt and the locking plate.

Attention!

To ensure the successful mounting of the gate bracket:

- The motor unit must be in the CLOSED position.

- The gate must be closed.

M8 x 25

• Close the gate.

• Screw the gate bracket (A) to the gate.

• For double-wing gates, mount the second gate bracket accordingly on the opposite side.

6.10 Mounting the gate bracket

6.10 / 2

Manual for installation and operation, Comfort 515 GB (#87458) 29

Page 30

7.1 Operation and accessories

E Back of hand transmitter F Battery 3V CR 2032

• Open the back of the hand transmitter (E), e.g. with a coin.

• Change the battery (F) and observe correct poling.

Caution!

Children are not allowed to operate the hand transmitters!

Before operating the hand transmitter, make sure that there are neither persons nor objects in the operating range of the gate.

Visor clip, for attaching the hand transmitter to a visor in a car.

7.1 / 1

7.1 / 2

7.1 / 3

7. Hand transmitter

A Operating button - large B Operating button - small C Battery - transmission control light D Transmission socket

Another operator system can be operated using the second operating button.

Overview

Accessory

Change batteries

Reference:

The procedure for programming hand transmitters (remote controls) to operate the operator system is described in Section 8.4.3.

30 Manual for installation and operation, Comfort 515 GB (#87458)

Page 31

7. Hand transmitter

7.2 Hand transmitter coding

7.2.1 Transfer the coding

Advice:

The plug connections on both sides of the hand transmitter are identical.

Advice:

For multi-channel hand transmitters, the coding procedure has to be carried out for each button separately.

Using this function it is possible to transfer the coding of a hand transmitter that has already been programmed for operating the operator system (master transmitter) to another hand transmitter.

• Connect both transmitters with the enclosed transmission plug.

• Actuate the master transmitter and hold the button. The transmitter LED lights up.

• Whilst keeping the button on the master transmitter depressed, press the desired button on the other hand transmitter. The LED flashes.

After 1 – 2 seconds, the LED on the newly programmed transmitter lights up permanently. The programming procedure is complete. The coding of the master transmitter has now been transferred to the other hand transmitter.

• Remove the transmission plug.

Caution!

Before operating the hand transmitter, ensure that there are neither persons nor objects in the operating range of the gate.

7.2.1 / 1

7.2.1 / 2

7.2.1 / 3

Manual for installation and operation, Comfort 515 GB (#87458) 31

Page 32

7. Hand transmitter

8.1 / 1

• Insert the modular antenna (A) into the antenna socket (B).

8.1 Connecting the modular antenna

8. Initial operation

7.2.2 Change coding

If a hand transmitter has been lost, this function can be used to change the coding of the remaining remote control transmitters.

• Connect one end of the transmission plug to the hand transmitter.

• At the free end of the transmission plug, short-circuit one of the outer pins with the centre pin adjacent to it (e.g. using a screw driver).

• Press the desired button on the hand transmitter. A new code is then generated by the integrated random coding facility. The LED flashes quickly.

As soon as the LED lights up permanently, the hand transmitter has been programmed with a new code. The button can then be released and the transmission plug removed.

Advice:

After the hand transmitter has been re-programmed, the operator system must also be re-programmed to respond to the new code.

For multi-channel transmitters, the programming process must be carried out for each button separately.

7.2.2 / 1

32 Manual for installation and operation, Comfort 515 GB (#87458)

Page 33

8. Initial operation

8.3 Overview of the display functions

Photocell or the CESD has been interrupted (display: master only)

Gate moving towards OPEN position (display: master and slave)

Gate in OPEN position (display: master and slave)

Gate moving towards CLOSED position (display: master and slave)

Gate in CLOSED position (display: master and slave)

Permanent actuation of an external control element (display: master only)

Remote control is actuated (display: master only)

Operating voltage (display: master and slave)

LED displays in operating mode

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

8.2 Overview of the control unit

BAD

8.2 / 1

Operating elements

Label Type / function

A Carousel display 8.3

OPEN button (+) (e.g. to drive the gate to the OPEN position or to increase parameters when programming)

CLOSE button (-) (e.g. to drive the gate to the CLOSED position or to decrease parameters when programming)

STOP button (p) (e.g. to switch to programming mode or to save parameters)

Manual for installation and operation, Comfort 515 GB (#87458) 33

Page 34

8. Initial operation

8.4 Express programming

The following works must be carried out before the operator can be put into operation successfully:

- The remote control must be programmed in the

express programming procedure.

- The soft running feature must be set up by means of

four learning runs.

After switching on (mains on):

- The controls do not show a gate position signal yet.

- The system always runs in the direction of the OPEN

position after the first impulse.

When the system is already in the OPEN position, only the display changes after the first impulse, to indicate the OPEN position. After a second impulse the gate then runs in the direction of the CLOSED position.

8.4.1 General notes on express programming 8.4.2 Programming buttons

The controls are programmed using the plus (+), minus (-) and (P) buttons. If no buttons are pressed within 120 seconds while in programming mode, the controls revert to operating mode. A corresponding message is displayed.

Reference:

The messages are explained in Section 10.

Attention!

In order to ensure proper operation, the express programming must be carried out at the MASTER control unit.

• Carry out the express programming according to the following procedure.

34 Manual for installation and operation, Comfort 515 GB (#87458)

Page 35

8. Initial operation

8.4.3 Express programming sequence

Operating

mode

1x >2s <10s

Start express programming / Programme the remote control

Press the hand transmitter button

Release the hand transmitter button

1x <1s

Save the remote control settings / End the express programming procedure

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

Manual for installation and operation, Comfort 515 GB (#87458) 35

Page 36

8. Initial operation

8.5.2 Checking the automatic cut-out

• Place an obstacle in the path of the gate in both the OPEN and CLOSE directions.

• For each direction, drive the gate into the obstacle.

The operator system must stop and reverse when it hits the obstacle.

Caution!

The automatic cut-out must be correctly programmed for the CLOSE and OPEN directions to prevent damage to persons or property.

• Use the operator system (with the door coupled) to drive the door to the CLOSED position.

• Use the operator system (with the door coupled) to drive the door once from the CLOSED position to the OPEN position and back to the CLOSED position without interruption.

After pressing the (+) button: The gate must open and travel to the saved OPEN end position.

After pressing the (–) button: The gate must close and travel to the saved CLOSED end position.

After pressing the hand transmitter button: The operator system must move the gate in either the OPEN or CLOSE direction.

After pressing the hand transmitter button while the operator system is running: The operator system must stop.

When the button is pressed again, the operator system moves in the opposite direction.

8.5 Function test

8.5.1 Learning run for soft-run

Test:

Advice:

The parameter settings are still saved if the power supply is disconnected. Only a reset causes the driving power settings for the OPEN and CLOSE directions to revert to the factory settings.

Advice:

After a disconnection of the power supply, the soft run must be reactivated with two complete runs between the door positions OPEN and CLOSED.

36 Manual for installation and operation, Comfort 515 GB (#87458)

Page 37

9. Extended operator functions

9.1 General notes on extended operator functions

Advice:

The MASTER and SLAVE controls must be programmed independently of one another. Take care to observe the programming settings of the individual menus.

Additional functions can be programmed for the operator system using the extended functions.

The programming facility is divided into three areas:

Area 1: Levels

The adjustable functions have been grouped in 8 levels according to the type of function. Each level can have up to 8 menus. The (+) and (-) buttons are used to scroll through the selections within the levels. Levels that are not used are displayed but cannot be opened. Levels-Exit switches from programming to operating mode.

Ar ea 2: Menu

Each menu sets one parameter. The (+) and (-) buttons are used to scroll through the settings within the menus. Menus that are not in use are skipped over and are not displayed. You can return to the first level via Menu-Exit.

Reference:

- All the available levels and menus are described in the overview of the programmable functions (Section 9.3).

- The messages are explained in Section 10.

Caution!

Important factory default settings can be changed using the extended functions. All the parameters must be set correctly to avoid damage to persons or property.

Area 3: Parameters

Each function has a maximum of 16 settings. The (+) and (-) buttons are used to scroll through the settings for the adjustable parameters. Parameters that cannot be adjusted are skipped over and not displayed. It is not possible to overshoot by pressing the (+) and (-) buttons. Pressing the (P) button saves the parameters you have set.

End Programming

The programming session can be ended in two ways:

1. Via Levels-Exit by pressing the (P) button. The controls then switch to operating mode.

2. By pressing the (P) button for longer than 5 seconds at any time and from any area. The controls then switch to operating mode. If a parameter had been changed, it will be saved in the process.

When the programming session ends, all the LEDs light up and then go out one after the other, in sequence from 8 to 1.

If no buttons are pressed within 120 seconds while in programming mode, the controls revert to operating mode. A corresponding message is displayed.

Manual for installation and operation, Comfort 515 GB (#87458) 37

Page 38

9. Extended operator functions

9.2 Programming structure for extended operator functions (Example for Level 2, Menu 2)

End

programming

ParameterMenüLevels

Level 3

Level 4

Menu 3

Higher value

Menu 2

Menu 1

Menu-Exit

(Level 2)

Level 2

Level 1

Levels-Exit

Level 8

> 10 sec.

Menu 8

Lower value

Parameter

Operating

mode

-+-+-+-

+-+-+-+

PPP

> 5 sec.

+-+-+

PPP

-+-+-

> 5 sec.

38 Manual for installation and operation, Comfort 515 GB (#87458)

Page 39

9. Extended operator functions

9.3 General overview of the programmable functions

Manual for installation and operation, Comfort 515 GB (#87458) 39

Level Menu Factory default setting

Level 1 – Basic functions

Menu 7: Relay output Signal light

Menu 8: RESET No reset

Level 2 – Operator settings

Menu 1: Required driving power OPEN Setting 5

Menu 2: Required driving power CLOSE Setting 5

Level 3 – Automatic closing timer

Menu 1: Automatic closing timer Deactivated

Menu 3: Gate open duration 15 seconds

Menu 4: Warning time 5 seconds

Menu 5: Start-up warning 0 seconds

Menu 7: Signal light

Door movement / warning: light flashes Door stationary: light is off (energy-saving)

Level 4 – Remote programming Menu 2: Active wing –

Level 5 – Special function

Menu 1: Programmable impulse input

Active wing / Impulse (OPEN/STOP/CLOSE)

Menu 2: Start delay for second motor unit 2 seconds

Menu 4: Lighting duration 180 seconds

Level 6 - Variable speed

Menu 1: Speed OPEN Setting 16

Menu 2: Soft run speed OPEN Setting 8

Menu 4: Speed CLOSE Setting 16

Menu 6: Soft run speed CLOSE Setting 8

Level 8 – System settings

Menu 1: Photocell Operation without photocell

Menu 2: Closing edge safety device

Gate reverses a little (OPEN/CLOSE)

Menu 4: Operating modes

Press-and-release (OPEN/CLOSE)

Menu 5: Function of the direction command transmitters Not active

Menu 6: Function of the impulse command transmitters Stop function active

Page 40

9. Extended operator functions

9.4 Functions overview for the levels

Attention!

After a reset, all the parameters revert to the factory settings. In order to guarantee the proper operation of the MASTER and SLAVE controls:

- all the required functions must be re-programmed,

- the remote control unit must be re-programmed,

- the MASTER and SLAVE motor units must be driven to the OPEN and CLOSED positions once.

Level 1 – Basic functions

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 7: Relay output – terminal 16/17 (MASTER only)

A7 B7 C7 D7 E7 F7 G7 H7 – – – – – – – –

Menu 8: RESET (MASTER + SLAVE)

No Yes – – – – – – – – – – – – – –

Advice:

If the automatic closing function (Level 3 / Menu 1) is activated, the relay output (Level 1 / Menu 7) can

be reprogrammed if required.

A7 Signal light B7 Gate position OPEN C7 Gate CLOSED position D7 Intermediate position OPEN

E7 Intermediate position CLOSED F7 Motor starts (wiping impulse – 1 second) G7 Fault H7 Lighting

Menu 7: Relay output

Reset

• Reset the SLAVE controls first and complete the controls test.

• Then reset the MASTER controls.

For a different sequence, the control unit must be disconnected from the mains and then switched on again.

40 Manual for installation and operation, Comfort 515 GB (#87458)

Reference:

- The function of the signal light (A7) can be adjusted in level 3, menu 7.

- The lighting function (H7) is set in Level 5, Menu 4.

Page 41

9. Extended operator functions

Level 2 – Operator settings

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Required driving power OPEN (sensitivity on a scale from 1 to 16*) (MASTER + SLAVE)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 2: Required driving power CLOSE (sensitivity on a scale from 1 to 16*) (MASTER + SLAVE)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

*The higher the setting, the higher the driving power.

Manual for installation and operation, Comfort 515 GB (#87458) 41

Advice:

- The automatic closing timer can only be programmed if a photocell barrier is connected.

- The functions in Menu 1 can be altered as desired via the time settings in Menus 3 and 4.

Level 3 - Automatic closing timer

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Automatic closing timer (MASTER only)

A1 B1 C1 D1 E1 F1 G1 H1 – – – – – – – –

Menu 3: Gate open duration (in seconds) (MASTER only)

2 5 10 15 20 25 30 35 40 50 80 100 120 150 180 255

Menu 4: Warning time (in seconds) (MASTER only)

1 2 5 10 15 20 25 30 35 40 45 50 55 60 65 70

Menu 5: Start-up warning (in seconds) (MASTER only)

0 1 2 3 4 5 6 7 – – – – – – – –

Menu 7: Signal light

A7 B7 C7 D7 E7 F7 – – – – – – – – – –

Page 42

9. Extended operator functions

42 Manual for installation and operation, Comfort 515 GB (#87458)

Menu 1: Automatic closing timer

Setting

Gate open

duration

Warning time

Automatic

closing timer

other functions

A1 - - deactivated -

B1 15 5 activated

Renewal (restart) of the gate open duration after the photocell

barrier has been driven past

C1 30 5 activated

D1 60 8 activated

E1 15 5 activated

Interruption of the gate open duration after the photocell bar-

rier has been driven past

F1 30 5 activated

G1 60 8 activated

H1 unlimited 3 activated

Closes after the photocell barrier has been driven past / closing

prevention

Advice:

Without a connected photocell or closing prevention device, only parameter A1 can be adjusted.

Menu 7: Signal light

Setting Gate movement / Warning Gate stoppage

A7 flashing OFF (Electricity saving)

B7 lighting OFF (Electricity saving)

C7 flashing flashing

D7 lighting lighting

E7 flashing lighting

F7 lighting flashing

Reference:

The signal light connection can be adjusted in level 1, menu 7.

Page 43

9. Extended operator functions

Manual for installation and operation, Comfort 515 GB (#87458) 43

Level 4 – Remote programming

Menu 2: Active wing – remote impulse to operate one gate wing only (MASTER ONLY)

LED 7 flashes slowly -> press hand transmitter button -> LED 7 flashes quickly

Level 5 – Special function

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Programmable impulse input - XB99 (MASTER ONLY)

A1 B1 – – – – – – – – – – – – – –

Menu 2: Start-delay for second motor unit (in seconds) (MASTER ONLY)

A2 B2 C2 D2 E2 F2 G2 H2 I2 J2 K2 L2 M2 N2 O2 P2

Menu 4: Lighting duration (in seconds) – Terminal 16/17

2 5 10 15 20 25 30 35 40 50 80 100 120 150 180 255

A1 Connection option 1:

Terminal B9/3: Active wing Terminal B9/8: Impulse (OPEN/STOP/CLOSE)

B1 Connection option 2:

Terminal B9/3: Direction command transmitter, CLOSE Terminal B9/8: Direction command transmitter, OPEN

Menu 1: Programmable impulse input

Reference:

The programming of the special function is dependent on terminal XB99. Terminal XB99 is described in Section 6.6.

The programmed lighting time is only active if the relay output (Level 1 / Menu 7) is set to “Lighting” (H7).

Page 44

9. Extended operator functions

44 Manual for installation and operation, Comfort 515 GB (#87458)

Menu 2: Start-delay for second motor unit (in seconds) (MASTER ONLY)

Separate adjusting facilities for OPEN and CLOSE direction of travel (in seconds)

Setting OPEN direction CLOSE direction

A2 Deceleration deactivated

B2 1 1

D2 3

E2 4

F2 5

G2 6

H2 10

I2 15

K2 4

L2 5

M2 6

N2 10

O2 15

P2 20

Page 45

Manual for installation and operation, Comfort 515 GB (#87458) 45

9. Extended operator functions

Level 6 - Variable speed

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Speed OPEN (in increments) (MASTER + SLAVE)

– – – – – – 7 8 9 10 11 12 13 14 15 16

Menu 2: Soft run speed OPEN (in increments) (MASTER + SLAVE)

– – – – 5 6 7 8 9 10 11 12 13 14 15 16

Menu 4: Speed CLOSE (in increments) (MASTER + SLAVE)

– – – – – – 7 8 9 10 11 12 13 14 15 16

Menu 8: Soft run position CLOSED (MASTER + SLAVE)

– – – – 5 6 7 8 9 10 11 12 13 14 15 16

Reference:

If changes are made in Menus 1, 2, 4 and 6 in Level 6, a new performance check must be carried out (Section 8.6).

Advice:

The operation speed must be set higher than the soft run speed. After altering the driving speed, the system must be disconnected from the mains once when in the CLOSED position. After switching on and a learning run to the OPEN and CLOSED door positions has been carried out, the drive system is ready for operation.

Page 46

46 Manual for installation and operation, Comfort 515 GB (#87458)

9. Extended operator functions

Level 8 – System settings

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Photocell

A1 B1 C1 D1 E1 F1 G1 H1 I1 J1 – – – – – –

Menu 2: Closing edge safety device

A2 B2 C2 D2 – – – – – – – – – – – –

Menu 4: Operating modes

A4 B4 C4 D4 – – – – – – – – – – – –

Menu 5: Function of the direction command transmitters

A5 B5 – – – – – – – – – – – – – –

Menu 6: Function of the impulse command transmitters

A6 B6 – – – – – – – – – – – – – –

Attention!

If a photocell is connected, it is automatically recognised by the controls after MAINS ON. The photocell can be reprogrammed later.

Advice:

Photocells and closing edge safety devices that are not required must be disconnected, or the controls will recognise them. Disconnected closing edge safety devices must be replaced with an 8.2 kΩ resistance.

If an external photocell is connected at terminals B9 and 34, the power supply must be switched off and on again before programming the automatic closing timer.

Page 47

Manual for installation and operation, Comfort 515 GB (#87458) 47

9. Extended operator functions

Menu 1: Photocell

Photocells Gate movement, OPEN Gate movement, CLOSE

2-wire photocells

A1 A B C D Operation without photocell

B1 A B C D Gate stops not active

C1 A B C D not active Gate reverses completely

D1 A B C D Gate stops Gate reverses completely

E1 A B C D not active Gate reverses completely

2-wire photocells and photocells with potential-free relay contacts

F1 A B C D not active Gate reverses completely

G1 A B C D Gate stops Gate reverses completely

H1 A B C D not active Gate reverses completely

I1 A B C D Gate stops Gate reverses completely

J1 A B C D not active Gate reverses completely

A Photocell OPEN (terminal XP62B) B Photocell CLOSE1 (terminal XP62A) C Photocell at terminals B9 and 34 (only in CLOSE direction) D Photocell CLOSE2 (terminal XP62B)

Photocell active Photocell not active

Gate movement, OPEN Gate movement, CLOSE

A2 Gate reverses a little

Gate reverses a little

B2 Gate reverses a little

Gate reverses completely

C2 Gate reverses completely

Gate reverses a little

D2 Gate reverses completely

Gate reverses completely

Menu 2: Closing safety edge device

Page 48

48 Manual for installation and operation, Comfort 515 GB (#87458)

9. Extended operator functions

Menu 4: Operating modes

Menu 5: Function of the direction command transmitter

Menu 6: Function of the impulse command transmitter

Gate reverses a little: The drive system moves the gate a short distance in the opposite

direction in order to free an obstacle.

Gate reverses completely: The drive system moves the gate to the opposite end position.

OPEN CLOSE

A4 press and hold press and hold

B4 automatic closing press and hold

C4 press and hold automatic closing

automatic closing automatic closing

Direction command transmitters Explanations

A5 not active

The direction command transmitters only give a command

when the gate is stationary.

B5 STOP only

A moving gate is stopped by every direction command

transmitter.

Impulse command transmitters Explanations

A6 not active

The impulse command transmitters only give a command

when the gate is stationary.

B6 STOP only, then standard sequence

A moving gate is stopped by every impulse command

transmitter. The next command starts the drive system

running in the opposite direction

(OPEN - STOP - CLOSE - STOP - OPEN).

Page 49

Manual for installation and operation, Comfort 515 GB (#87458) 49

In addition to messages regarding the gate position, status messages give information regarding the status of the operator system during operation.

Safety elements:

During operation LED 1 serves as a status indicator for the safety elements connected (closing edge safety device, photocell). If the safety element in question is triggered, LED 1 lights up whilst it is activated.

Control elements / remote controls:

During operation and when carrying out component tests, LED 7 serves as a status indicator for the control elements connected (OPEN, CLOSE, STOP, half OPEN, etc.). If the control element in question is triggered, LED 7 lights up whilst it is activated.

If a remote signal is received, LED 7 flashes quickly.

10.1 Status messages

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

Message number is displayed for approx. 3 seconds (example: Message 15).

Pause between messages for approx. 1 second.

Operating mode is displayed for approx. 3 seconds (example: operating voltage).

Pause between messages for approx. 1 second.

Messages 1 to 4 are repeated.

Malfunctions in the system are indicated by a corresponding message number. The controls switch to message mode.

Advice:

- The controls show the message numbers via one or more rhythmically flashing LEDs. The message number is found by adding together the numbers next to the flashing LEDs.

- During programming, all status messages and other messages are suppressed. The messages in programming mode are always unambiguous.

10.2 Fault messages

10. Messages

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50 Manual for installation and operation, Comfort 515 GB (#87458)

10. Messages

The message numbers serve two purposes:

1. They indicate why the controls were unable to carry out the drive command given.

2. They indicate which components are faulty. This facilitates better and faster service on site, and only the control components identified as being faulty need be replaced.

The controls remain in message mode until they switch to operating mode or diagnostic mode.

Switching to operating mode

The controls switch to operating mode as soon as they receive a movement impulse.

Switching to diagnostic mode

The controls can be switched to diagnostic mode from either message mode or operating mode.

• Give the (P) button a short press.

The controls switch to diagnostic mode and display the last fault.

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Manual for installation and operation, Comfort 515 GB (#87458) 51

10. Messages

10.3 Rectifying faults

Error Cause Solution

LED 8 does not light up. - No voltage. - Check that the mains power supply is operational.

- Check the connection to the mains power supply.

- Thermal overload protection in power transformer was activated.

- Allow the power transformer to cool down.

- Defective control unit. - Have the operator system checked.

No reaction on impulse. - The connection terminals for the

“impulse” button were by-passed, e.g. due to a short-circuit or flattened terminals.

- Try temporarily disconnecting any key switches or interior push buttons that are connected to the control unit (Section 6.6): Remove the lead from socket XB99 and then bridge terminals B9 and 5; insert jumper plug and check for cabling errors.

No reaction on impulse from hand transmitter.

- Module antenna is not plugged in. - Connect the module antenna to the control unit (Section 8.1).

- The hand transmitter coding does not

correspond to the receiver coding.

- Activate hand transmitter again (Section 8.4.3).

- Hand transmitter battery is empty. - Insert new battery (Section 7.1).

- Defective hand transmitter, control

unit electronics or module antenna.

- Have all 3 components checked.

10.3.1 Malfunctions without error messages

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

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52 Manual for installation and operation, Comfort 515 GB (#87458)

Error Cause Solution

Message 3 - Closing edge safety device OPEN was

activated.

- Remove the obstacle or have the closing edge safety device checked.

- Deactivate or connect the closing edge safety device.

Message 5 - Closing edge safety device CLOSE was

activated.

- Remove obstacle or have the closing edge safety device checked.

- Deactivate or connect the closing edge safety device.

Message 7 - If no buttons are pressed within 120 seconds, the programming mode terminates automatically.

Message 10 - Gate movement too stiff.

- Gate blocked.

- Ensure that the gate moves easily.

- Maximum driving power setting is too low.

- Have the max. driving power (Section 9.4 / Level 2 / Menu 1+2) checked by an expert.

Message 11 - Excess travel stop. - Have the operator system checked.

Message 12 - CESD test in OPEN direction not OK. - Check closing edge safety device.

- Programme out the closing edge safety device if there is no CESD present (Section 9.4 / Level 8 / Menu 2).

- Reinsert an 8.2 kOhm resistance.

Message 13 - CESD test in CLOSED direction not OK. - Check closing edge safety device.

- Programme out the closing edge safety device if there is no CESD present (Section 9.4 / Level 8 / Menu 2).

- Reinsert an 8.2 kOhm resistance.

Message 15 - External photocell interrupted or

defective.

- Remove obstacle or have the photocell checked.

- Programmed for photocell, but no photocell is connected.

- Deactivate or connect the photocell.

Message 16 - Power sensor for the automatic

cut-out is defective.

- Have the motor unit checked.

10.3.2

Malfunctions with error messages

10. Messages

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Manual for installation and operation, Comfort 515 GB (#87458) 53

10. Messages

Error Cause Solution

Message 26 - Undervoltage, operator system

overloaded at maximum power setting, 16.

- Have the external power supply checked.

Message 33 - Rise in temperature due to

overheating.

- Allow the motor unit to cool down.

Message 35 - Electronics are defective. - Have the operator system checked.

Message 36 - Wire jumper removed, but stop button

not connected.

- Connect stop button or wire jumper B9/5 (Section 6.6).

- Closed circuit interrupted. - Lock the operator system.

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

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54 Manual for installation and operation, Comfort 515 GB (#87458)

Designation Description

A DIP switch ON/OFF for the stop circuit plug B (hinged gate stop circuit ON)

B Connection of release mechanism - sliding gates only

C Connection of extension module for potential-free limit switch

Expansion module legend

11.1 Connection diagram Comfort 515

11.1 / 1

Expansion module

11. Attachment

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Manual for installation and operation, Comfort 515 GB (#87458) 55

11. Attachment

11.2 Technical Data for Comfort 515

Electrical data

Voltage rating *) V 120 / 230 / 260 Rated frequency Hz 50 / 60 Current input A 1,0 Power consumption in operation

KW 0,2

Power consumption on standby

W 1

Operating mode (connection period)

Min. KB 8

Controls voltage V DC 24 Protection category for motor unit IP 44 Protection category for controls IP 65 Protection class II *) For country-specific version: see type plate

Mechanical data

Max. push and pull force N 1,000 Travel speed mm/sec. 15–20 Opening phase (specific to gate) sec. approx. 15–25

General data

Motor unit dimensions Short version

mm 120x200x780

Motor unit dimensions Long version

mm 120x200x980

Dimensions of controls mm 120x240x100 Weight (single-wing system) kg 11,20 Weight (double gate system) kg 18,00 Weight of controls kg 2,50 Temperature range °C -20 to +60

Features / Safety functions

Electricity saving technology x Safety limit switch – technical systems x Soft start, soft stop x Excess travel stop x Lockable uncoupling system x

Connections for push-buttons, code buttons and key switches x Connections for photocell, gate travelling directions OPEN and CLOSE x

Connection for signal light 24 V DC x Connection of gate position message system x

Connection of extension module for gate position message system x Connection for closing edge safety device OPEN and CLOSE 8.2 kΩ x

Connection for electric lock 24 V DC x Integrated evaluation 8.2 kΩ x Automatic cut-out OPEN and CLOSE, can be programmed separately x Programmable active wing function x Gate travelling speed can be programmed x Soft run speed OPEN and CLOSE can be programmed separately x Automatic closing function x

Retrofit measures for potential-free signal relay possible, for: - Signal light

- Wiping impulse

- 3 minute lighting

- Travel limit message

- Error message x

Fault signalling x Reset function x

Accessories

Multibit remote control x Modular antenna, 868 MHz, IP 65 x Signal light 24 V DC x Closing edge safety device 8.2 kΩ x Photocell x Electric lock x Transponder system x Key switch x Code button x Interior push button x Signal light relay retrofit kit 24 V DC x Expansion module x

Supply package **)

Motor unit Comfort 515 with motor supply cable (1.5 m)

Motor unit Comfort 515 (for double gate systems only) with motor supply cable (8.5 m)

Separate control unit, Control x.51 Multibit remote control, 315 / 433 / 868 MHz,

incl. Digital 304 Mini Hand Transmitter, 4-channel *)

Mounting brackets: gate and post brackets

Fixing materials for controls and motor unit *) For country-specific version: see type plate **) subject to country-specific alternations

Application

Comfort 515 up to 200 kg

- gate wing 2.5 m tall x 2.5 m wide, max. 50% infill area

Comfort 515 L up to 200 kg

- gate wing 2.5 m tall x 3.5 m wide, max. 50% infill area

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56 Manual for installation and operation, Comfort 515 GB (#87458)

11. Attachment

11.3 Manufacturer’s Declaration

11.4 EC Declaration of Conformity

We herewith declare that the product sold by us and mentioned below corresponds in its design, construction and version to the relevant and basic safety and health requirements of the following EC regulations: EMC Directive, Machinery Directive and Low Voltage Directive. Product changes made without our consent will render this Declaration void.

Product: Comfort 515

Relevant EC Regulations:

- EC EMC Directive (89/336/EWG),

- Machinery Directive (98/37/EG) and

- Low Voltage Directive (73/23/EWG and 93/68/EWG).

Applied harmonised standards, in particular: EN 292-1 EN 61000-6-2 EN 61000-6-3 EN 55014 EN 61000-3-2 EN 61000-3-3 EN 60335-1 EN 60335-2-103 EN 12445 EN 12453 EN 300220-1 EN 301489-3 ETS 300683

02.01.2008 pp K. Goldstein

Marantec Antriebs- und Steuerungstechnik GmbH & Co. KG Remser Brook 11 · 33428 Marienfeld · Germany

Telephone +49 (52 47) 7 05-0

Product:

Relevant EC Regulations:

- EC EMC Directive (89/336/EWG),

- Machinery Directive (98/37/EG) and

- Low Voltage Directive (73/23/EWG and 93/68/EWG).

Applied harmonised standards, in particular: EN 292-1 EN 61000-6-2 EN 61000-6-3 EN 55014 EN 61000-3-2 EN 61000-3-3 EN 60335-1 EN 60335-2-103 EN 12445 EN 12453 EN 300220-1 EN 301489-3 ETS 300683

Date / Signature

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Manual for installation and operation, Comfort 515 GB (#87458) 57

Page 58

Version: 11.2008

#87 458

1 - GB 360252 - M - 0.5 - 0805

English Copyright.

No part of this manual may be reproduced without our prior consent. Subject to changes which are in the interest of technical improvements.

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