MANOSTAT 72-410-014, 72-410-028, 72-410-049, 72-415-108, 72-415-049 Instruction Manual

E-SERIES

®

OPERATING MANUAL

E-SERIES® PUMPS

NOTICE D’UTILISATION

POMPES E-SERIES

BEDIENUNGSANLEITUNG

®

E-SERIES® PUMPEN

MANUAL DE OPERACIÓN

BOMBAS E-SERIES

®

Model Nos.
Modèles n°
Modellnummern
Números de modelo

72-410-014
72-410-028
72-410-049
72-410-108
72-415-014
72-415-028
72-415-049
72-415-108

Division of Barnant Company

28W092 Commercial Avenue, Barrington, IL U.S.A. 60010-2392
1-800-637-3739 (U.S. and Canada only) 847-381-7050 (Local) 11-847-381-7050 (outside U.S.)
847-381-7053 (Local Fax) 11-847-381-7053 (Fax outside U.S.)
www.barnant.com e-mail: [e-mail]

A-1299-5078

Edition 03

®

E-SERIES

EU Declaration of Conformity

Name of Apparatus: MANOSTAT® V ARISTALTIC E-SERIES® Fixed Speed Drive
Model Numbers: 72-415-014, 72-415-028, 72-415-049, 72-415-108

Description of Apparatus: Peristaltic pump head and drive. Used with tubing links to pump fluids.

72-415-014 (14 rpm), 72-415-028 (28 r pm),
72-415-049 (49 rpm), 72-415-108 (108 r pm)

Barnant Company declares that the above models are in conformity to the following
harmonized standards and directives:

Applicable Applicable Manufacturer’s
Directives Specifications Report Number

73/23/EEC EN61010-1/A2: 1995 TR9530
93/68/EEC

89/336/EEC EN61326-1/A1: 1998 TR9531
92/31/EEC
93/68/EEC

The last two digits of the year in which the current configuration of the above models was
assessed per the Low Voltage Directive is: 00.

Manufacturer: Barnant Company Division

Cole-Parmer Instrument Company
28W092 Commercial Avenue
Barrington, IL 60010-2392
USA
Tel.: [phone]

Manufacturer’s Signature:

16 August, 2000

James W. Doll Date
Vice President, Engineering

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TABLE OF CONTENTS

Title Page

SAFETY PRECAUTIONS ........................................................................................................................................... 4

Safety...................................................................................................................................................................... 4

INTRODUCTION AND GENERAL DESCRIPTION .................................................................................................... 5

SETUP ........................................................................................................................................................................ 5

Tubing Size Selection.............................................................................................................................................. 5

Chemical Compatibility............................................................................................................................................ 5

OPERATION ............................................................................................................................................................... 6

Inserting T ubing Links ............................................................................................................................................. 6

Inserting T ubing Links—Alternate Method .............................................................................................................. 6

Pump Controls ........................................................................................................................................................ 6

TROUBLESHOOTING ................................................................................................................................................ 7

MAINTENANCE .......................................................................................................................................................... 7

Cleaning .................................................................................................................................................................. 7

Replacement Parts ................................................................................................................................................. 7

ACCESSORIES .......................................................................................................................................................... 8

SPECIFICATIONS ...................................................................................................................................................... 9

WARRANTY...............................................................................................................................................................10

PRODUCT RETURN ..................................................................................................................................................10

TECHNICAL ASSISTANCE .......................................................................................................................................10

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SAFETY PRECAUTIONS

DANGER: Remove power from the pump before any cleaning operation is started.

WARNING: Remove power from the pump before attempting any maintenance.

WARNINGS:Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to

protect operator and equipment.
Turn pump off before removing or installing tubing. Fingers or loose clothing could be caught in

the pump mechanism.
Pinched Finger Hazard — TURN OFF and UNPLUG the PUMP before removing or loading tubing.

CAUTIONS: When changing flow direction, allow the pump to come to a complete stop before starting again.

Failure to do so could cause permanent damage to the motor.
Replace the fuse only with one of the same type and rating. The fuse rating and type are stated on

the rear panel.

WARNING: PRODUCT USE LIMITATION

These products are not designed for, nor intended for use in, patient-connected applications, including, but not

limited to, medical and dental use and, accordingly, have not been submitted for FDA approval.

SAFETY

1. Read instructions before operating the unit.

2. Observe safety precautions at all times, especially when pumping dangerous liquids. Always have the pump head

cover properly mounted on the pump head and, in general, protect the pump area from accidental spillage of liquid.

3. Pump should not be used in outdoor or hazardous locations.

4. The MANOSTAT E-SERIES pumps should be well-grounded at all times.
NOTE: Use only MANOSTAT Silicone Tubing Links.

E-SERIES — Reg TM Chemtronics, Inc.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

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INTRODUCTION AND GENERAL DESCRIPTION

The VARISTAL TIC® E-SERIES® pump is a fixed-speed, self-priming peristaltic pump. The peristaltic pump roller pres­sure squeezes fluid through the tubing. The flow is proportional to the speed of the rollers (rpm) and the inside diameter
of the tubing.

The VARISTALTIC E-SERIES pump can be used to pump fluid or gas without contaminating the pump; the pumped
material contacts the tubing only.

SETUP

TUBING SIZE SELECTION

Flexible tubing with a 55 ±5 Durometer (Shore A) with a 3/32 in. wall and an inside diameter from 1/16 in. to 1/4 in. can
be used in this pump.

Flow rate is determined by the tubing size in the pump head. Best perf ormance will be achiev ed when input and output
tubing connected to the link are the same ID as the link. All tubing inside the pump head m ust be surface-printed

MANOSTAT silicone tubing links.

MANOSTAT E-SERIES pumps are supplied with a silicone 3/16 in. ID tubing link. MANOSTAT offers silicone tubing links
in a range of sizes.

Refer to the flow rate chart below to select the correct tubing size.

TUBING SIZE SELECTION

Catalog No.

115 VAC 230 VAC 1/16* 1/8 3/16 1/4

72-410-014 72-415-014 14 3 12 27 45
72-410-028 72-415-028 28 6.5 25 55 90
72-410-049 72-415-049 49 11 44 100 150
72-410-108 72-415-108 108 26 104 228 375

* Requires shim

** At 50 Hz, flow rate will be 16% lower

*** Flow rate accuracy: ±8%

CHEMICAL COMPATIBILITY

Selection of tubing material depends on the chemical being pumped. Ref er to the enclosed MANOSTAT Tubing Guide
(part no. A-1299-5075) to select appropriate type of tubing links for the liquid in use.

rpm**
60 Hz

Flow Rate (mL/ min) ** *

Tu be Size (ID ⫻ 3/32 in. Wal l)

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OPERATION

Use only MANOSTAT precision tubing links with MANOSTAT pumps to ensure optimum performance. Use of
other tubing may void applicable warranties.

WARNINGS:Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to

protect operator and equipment.
Turn pump off before removing or installing tubing. Fingers or loose clothing could be caught in

the pump mechanism.
Pinched Finger Hazard — TURN OFF and UNPLUG the PUMP before removing or loading tubing.

INSERTING TUBING LINKS (REFER TO FIGURES 1–4)

1. Ensure power switch is turned OFF and unit is unplugged.

2. Remove the two nuts and pump head cover from the pump head.

3. Position the roller bracket assembly as shown in Figure 1.

4. Push tubing into inlet port. Anchor tubing in grippers while rotating

the roller bracket assembly (see Figure 2).

5. Continue to rotate the roller bracket assembly, pushing tubing into

the curved pump head housing wall (see Figure 3).

6. Insert tubing connector into the tubing (see Figure 4).

7. Replace the cover and two nuts.

Figure 1

Figure 2

INSERTING TUBING LINKS — ALTERNATE METHOD

Figure 3

Figure 4

WARNING: Pinched Finger Hazard — TURN OFF and UNPLUG the PUMP before removing or loading tubing.

NOTE: Roller bracket assembly of the low r pm pump (Catalog #72-410-014) may be hard to rotate. It may be easier

to insert the tubing using this alternate method.

1. Remove one of the connectors from the tubing link.

NOTE: DO NOT remove the pump head cover!

2. Plug in the power cord and set the power switch to ON.

3. While the pump is running, carefully feed the tube (the end without the connector) into the inlet port. Continue

feeding the tube 1/4 in (6.3 mm) at a time, allowing the roller assemb ly to pull the tubing until the tube e xtends from
the outlet port, as shown in Figure 4.

4. Reconnect the connector to the tubing.

PUMP CONTROLS

1. Insert the tubing link to be used into the pump head.

2. Connect the inlet tubing, which originates from the reservoir, to the inlet port (on top), and the outlet tubing to the

outlet port.

3. Plug the power cord into a grounded AC socket.

4. Start the pump by setting the power switch to ON. Prime the tubing by letting the pump run for 5 to 10 minutes. The

pump will then be ready for use.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE ACTION

Power on, motor does not run. Line cord not connected properly in outlet. Check line cord connection.

Tubing has incorrect wall thickness. Refer to TUBING SIZE

SELECTION chart.

Fuse has blown. Check fuse on back of the pump.

CAUTION: Replace the fuse only with one

of the same type and rating. The
fuse rating and type are stated
on the rear panel.

Power on, motor running, pump Tubing inserted incorrectly. Make sure inlet and outlet tubing
head does not prime tubing. are inserted and connected

properly.

Not enough squeeze on tubing. Check tubing for backflow and

insert a shim, if necessar y.

Power on, motor making noise, Tubing is too hard or there is too Use MANOSTAT tubing with
roller does not rotate. much head pressure. 3/32 in. wall thickness only.

Fluctuation in output. Tubing is too hard or there is too Use MANOSTAT tubing with

much head pressure. 3/32 in. wall thickness only.
Tubing link is worn out. Replace tubing link.

IMPORTANT: Inspect tubing link (tubing inside the pump head) regularly and replace if deterioration occurs.

MAINTENANCE

WARNING: Remove power from the pump before attempting any maintenance.

The rear motor bearing should be given two drops of #20 non-detergent oil ev ery three months. Do not over-oil. Clean
off any accumulated dust or dirt.

CLEANING

DANGER: Remove power from the pump before any cleaning operation is started.

Keep the pump enclosure clean by using a mild detergent solution. Never immerse nor use excessive fluid when
cleaning the pump.

REPLACEMENT PARTS
Description Part Number Qty.

Fuse, Model 72-410-014 (0.5A STD, 250V, 3AG) B-1115-0047 1
Fuse, Models 72-415-014, 72-415-049 and 72-415-028 (T0.5A, 250V, 5 ⫻ 20 mm) B-1115-0062 1
Fuse, Model 72-410-028 (0.75A STD, 250V, 3AG) B-1115-0049 1
Fuse, Model 72-410-049 (1.5A STD, 250V, 3AG) B-1115-0032 1
Fuse, Model 72-415-108 (T1.0A, 250V, 5 ⫻ 20 mm) B-1115-0056 1
Fuse, Model 72-410-108 (2.0A SLO-BLO, 250V, 3AG) B-1115-0013 1
Rubber Foot—Large A-1390-0002 4
Knob Nickel Plt 8-32 UNC B-1083-0064 2

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ACCESSORIES

Description Part Number
TUBING LINKS (Sold in packages of 5 links)

Silicone tubing link — 1/16 in. ID 72-420-250
Silicone tubing link — 1/8 in. ID 72-420-350
Silicone tubing link — 3/16 in. ID 72-420-450
Silicone tubing link — 1/4 in. ID 72-420-550

Sinkers

PTFE sinkers keep tubing at the bottom of any container, eliminating the possibility of adhering to the reser voir wall.
Ideal for use with pumps and dispensers, these sinkers have hose barb ends for simple insertion into flexible tubing.
PTFE composition offers solvent resistance and can be autoclaved.

Sets of two (2): small (for use with 1/16 in. to 1/8 in. ID tubing)

and large (for use with 3/16 in. to 1/4 in. ID tubing)
Sinkers, set of 2 (one each size) 75-250-100
Sinkers 1/16 in. — 1/8 in. each 75-250-102
Sinkers 3/16 in. — 1/4 in. each 75-250-104

Shims

Shim for pump (required for 1/16 in. ID tubing links)* 72-420-100
*Flow shim installation: Remove paper covering to expose

adhesive before installing shim.

NOTE: Shim may also be used on 1/8 in. tubing link.

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SPECIFICATIONS

Output:

Pump Speed:

Model 72-410-014 14 rpm
Model 72-410-028 28 rpm
Model 72-410-049 49 rpm
Model 72-410-108 108 rpm
Model 72-415-014 14 × (5/6)* rpm
Model 72-415-028 28 × (5/6)* rpm
Model 72-415-049 49 × (5/6)* rpm
Model 72-415-108 108 × (5/6)* rpm

*NOTE: Speed for the 72-415-XXX Series Drives is 5/6 that
of the 72-410-XXX series due to operation at 50 Hz.

Torque:

Model 72-410-014 8 in-lbs (9.22 kg•cm)
Model 72-410-028 8 in-lbs (9.22 kg•cm)
Model 72-410-049 7 in-lbs (8.06 kg•cm)
Model 72-410-108 6 in-lbs (6.91 kg•cm)
Model 72-415-014 9.5 in-lbs (10.94 kg•cm)
Model 72-415-028 8 in-lbs (9.22 kg•cm)
Model 72-415-049 8.5 in-lbs (9.79 kg•cm)
Model 72-415-108 6 in-lbs (6.91 kg•cm)

Input:

Operating Voltage/Frequency/max. current:

Model 72-410-014 115 VAC ±10% @ 60 Hz, 0.33 A
Model 72-415-014 230 VAC ±10% @ 50 Hz, 0.13 A
Model 72-410-028 115 VAC ±10% @ 60 Hz, 0.60 A
Model 72-415-028 230 VAC ±10% @ 50 Hz, 0.23 A
Model 72-410-049 115 VAC ±10% @ 60 Hz, 0.77 A
Model 72-415-049 230 VAC ±10% @ 50 Hz, 0.31 A
Model 72-410-108 115 VAC ±10% @ 60 Hz, 1.24 A
Model 72-415-108 230 VAC ±10% @ 50 Hz, 0.47 A

Installation Category: Installation category II per IEC 664 (local level—appliances,

portable equipment, etc.)

Environment:

Operating Temperature: 32 to 104°F (0 to 40°C)

Storage Temperature: −49 to 149°F (−45 to 65°C)

Humidity: 10% to 90% non-condensing

Altitude: Less than 6562 ft (2000 m)

Pollution Degree: Pollution degree 2 per IEC 664 (indoor use—lab, office)
Construction:

Dimensions (L × W × H): 5 in × 6-9/16 in × 5-5/16 in (13 cm × 17 cm × 13.5 cm)

Weight: 4 lbs (1.8 kg)

Color: White

Material: Painted steel housing

Enclosure Rating: IP21 per IEC 529
Compliance: 115V: UL508, CSA C22.2, No. 14-M91

230V (For CE Mark):
EN61010-1/A2: 1995
(EU Low Voltage Directive) and
EN61326-1/A1: 1998
(EU EMC Directive)

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WARRANTY

Use only MANOSTAT precision tubing links with MANOSTAT pumps to ensure optimum performance. Use of
other tubing may void applicable warranties.

The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair or
adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is not due to misuse
or abuse on your part, as determined by the manufacturer . Repair costs outside the warranty period, or those resulting
from product misuse or abuse, may be invoiced to you.

The warranty period for this product is noted on the Warranty Card.

PRODUCT RETURN

T o limit charges and dela ys, contact the seller or Man ufacturer f or authorization and shipping instructions before return­ing the product, either within or outside of the warranty period. When returning the product, please state the reason for
the return. For y our protection, pac k the product carefully and insure it against possib le damage or loss. Any damages
resulting from improper packaging are your responsibility.

TECHNICAL ASSISTANCE

If you have any questions about the use of this product, contact the Manufacturer or authorized seller.

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Printed in U.S.A.

030701

TABLE DES MA TIÈRES

Intitulé Page

MESURES DE SÉCURITÉ .................................................................................................................................... 12

Sécurité.............................................................................................................................................................. 12

INTRODUCTION ET DESCRIPTION GÉNÉRALE................................................................................................ 13

INSTALLATION ...................................................................................................................................................... 13

Sélection du diamètre de tube ........................................................................................................................... 13

Compatibilité chimique ....................................................................................................................................... 13

FONCTIONNEMENT ............................................................................................................................................. 14

Insertion des sections de raccordement de tubes.............................................................................................. 14

Insertion des sections de raccordement de tubes—Méthode de remplacement................................................ 14

Commandes de la pompe .................................................................................................................................. 14

DÉPANNAGE ......................................................................................................................................................... 15

ENTRETIEN........................................................................................................................................................... 15

Nettoyage........................................................................................................................................................... 15

Pièces de rechange ........................................................................................................................................... 15

ACCESSOIRES ..................................................................................................................................................... 16

CARACTÉRISTIQUES TECHNIQUES .................................................................................................................. 17

GARANTIE............................................................................................................................................................. 18

RETOUR DE MARCHANDISES ......................................................................................................... ................... 18

ASSISTANCE TECHNIQUE................................................................................................................................... 18

FRANÇAIS

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