Mannhart M2000, M3000 TECHNICAL MANUAL

MANNHART, INC.
651 Industrial Boulevard Grapevine, Texas 76051
Tel.: (817) 421-0100
Fax: (817) 421-0246 www.mannhart.com
MANNHART
OPERATING / TECHNICAL MANUAL
Made in U.S.A.
COMPLETE RANGE OF SLICERS, DICING GRIDS AND SHREDDERS AVAILABLE.
EACH ACCESSORY SUPPLIED WITH STORAGE SYSTEM.
PRINTED IN U.S.A. ©2001 MANNHART, INC.
Rev.01/2005
Vegetable Cutters
Model M2000 - 115V-1/2 HP Model M3000 - 115V-3/4 HP
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
INDEX:
PAGE 1 TECHNICAL INFORMATION
PAGE 2 ACCESSORIES: SLICERS & SHREDDERS
PAGE 3 DICING ACCESSORIES
SPECIAL SLICER FOR JULIENNE CUTS
OPERATING INSTRUCTIONS
PAGE 4 OPERATING INSTRUCTIONS INDEX
PAGE 5 SAFETY NOTES/VIDEO TRAINING TAPE
PAGE 6 INSTALLING & REMOVING FEED HOPPER LID
PAGE 7 INSTALLING & REMOVING SLICERS & SHREDDERS
PAGE 8 INSTRUCTIONS: INSTALLING & REMOVING DICING GRIDS
& CORRESPONDING SLICERS
PAGE 9 DIAGRAM: INSTALLING & REMOVING DICING GRIDS
& CORRESPONDING SLICERS
PAGE 10 CLEANING
PREVENTATIVE MAINTENANCE
PAGE 11 TROUBLE SHOOTING GUIDE
PAGE 12 WORK STATION - MACHINE DIMENSIONS
(Cruise Ship and Navy Vessel Mounting)
TECHNICAL DATA AND PARTS LIST
PAGE 14 OVERALL SIDE VIEW
PAGE 15 FEED HOPPER LID
PAGE 16-17 INTERNAL VIEWS
PAGE 18 ELECTRICAL WIRING DIAGRAM
PAGE 19 ELECTRICAL WIRING DIAGRAM WITH TRIAC ASSEMBLY
PART S LIST
PAGE 20-23 PARTS LIST
ACCESSORIES AND ACCESSORIES PARTS LIST
PAGE 26 SLICERS & SHREDDERS
PAGE 27 DICING ACCESSORIES
SPECIAL SLICERS FOR JULIENNE CUTS
PAGE 28 REPLACEMENT CUTTING EDGES & SHREDDER PLATES
PAGE 29 REPLACEMENT CUTTING EDGES & JULIENNE BARS
PAGE 30 EJECTORS
STORAGE RACK
PAGE 31-32 ACCESSORIES AND PARTS LIST FOR M2000/M3000
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
CAPACITY
MODEL SLICING DICING MOTOR DIMENSIONS WEIGHT TRANSMISSION
lbs/hr
1/2 HP A 20.375" (520mm)
41 lbs.
M2000 600-650 650-800 115/60/1 B 18.25" (465mm) Poly V-Belt
(18kg)
7.5 AMPS C 8.5" (216mm)
3/4 HP A 23.25" (590mm)
56 lbs.
M3000 800-900 1400-1500 115/60/1 B 18.25" (465mm) Poly V-Belt
(25.5kg)
10.8 AMPS C 8.5" (216mm)
WARRANTY: One Year, Parts and Labor. (Cutting edges and dicing grids not included.)
1
COMPACT AND STURDY DESIGN ALL CAST ALUMINUM AND STAINLESS STEEL
AT TACHMENTS ARE FULLY INTERCHANGEABLE WITHOUT TOOLS
HIGH OUTPUT, SAVES TIME AND LABOR COST
SIMPLE TO OPERATE AND EASY TO CLEAN
SAFE - UL LISTED, NSF
MADE IN U.S.A.
2
TYPE DESIGNATION SOME APPLICATIONS SIZE OF CUT
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
SLICER S2
2 mm (1/16")
SLICER S3
3 mm (1/8")
SLICER S5
5 mm (3/16")
SLICER S5C CRINKLE CUT
5 mm (1/4")
SHREDDER SH2 Extra Fine
2 mm (1/32")
SHREDDER SH3
3 mm (1/8")
SHREDDER SH4
4 mm (3/16")
SHREDDER SH7
7 mm (7/32")
SHREDDER SHP Fine
Coleslaw Radishes Onions Cucumbers
Carrots, Celery Cucumbers Zucchini, Mushrooms Lettuce for Tacos
Scalloped Potatoes Cucumbers, Carrots Zucchini/Squash Tomatoes
Carrots Potatoes Cucumbers
Carrot Salad Raw Root Celery Salad Parmesan Cheese
Carrots Julienne Cheese for Tacos and Salads
Carrots Cheese Hash Browns
Carrots Cheese for Pizza Hash Browns
Parmesan Cheese Bread Crumbs
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
3
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
4
OPERATING INSTRUCTIONS
SAFETY NOTES
VIDEO TRAINING TAPE OR CD-ROM
INSTALLING OF SLICERS & SHREDDERS
INSTALLING OF DICING GRIDS WITH
CORRESPONDING SLICERS
CLEANING
PREVENTATIVE MAINTENANCE OF
MACHINE AND ACCESSORIES
TROUBLE SHOOTING GUIDE
WORK STATION RECOMMENDATIONS
(Cruise Ship and Navy Vessel mounting)
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
5
OPERATING INSTRUCTIONS
SAFETY WARNING: Injury to the operator and damage to the machine can
result from incorrect use of this vegetable cutter. Read these instructions carefully and be sure that all users of the Mannhart Begetable Cutter are trained before being allowed to use the vegetable cutter.
CAUTION: Always use large and small SAFETY PUSHERS when
operating the Mannhart Vegetable Cutter. Do not insert hands or fingers into the feed hopper openings while machine is operating.
The Mannhart Vegetable Cutter is equipped with a magnetic interlock between the feed hopper lid and the power base. The interlock prevents the machine from operating unless the feed hopper lid is in the proper position.
ALWAYS unplug the power cord before CLEANING the machine or at any time while the machine is not in use.
VIDEO TRAINING TAPE OR CD-ROM FOR MANNHART VEGETABLE CUTTER
Every Mannhart Vegetable Cutter is supplied with a VIDEO TRAINING TAPE OR CD-ROM.
Ensure that the operator reviews the training tape/CD-Rom before operating the machine. The training tape/CD-Rom demonstrates the proper use and SAFETY procedures to be followed.
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
INSTALLING & REMOVING FEED HOPPER LID
REVIEW THE MANNHART VIDEO TRAINING TAPE PRIOR TO USING YOUR NEW MANNHART VEGETABLE CUTTER. READ THE OPERATING INSTRUCTIONS CAREFULLY.
WARNING: Always ensure that the ON/OFF switch (C) is in the OFF POSITION prior to installing or removing accessories.
REMOVING THE FEED HOPPER LID
Disengage the magnetic toggle lock (A) and open the feed hopper lid to the upright position (B). Slide feed hopper lid away from the vegetable cutter body.
INSTALLING THE FEED HOPPER LID
To install the feed hopper lid, hold the feed hopper lid in the upright position and line up the long hinge pin (C) with the pin hole (D). Slide feed hopper lid towards the vegetable cutter base until both hinge pins are fully engaged. Close feed hopper lid.
6
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
7
INSTALLING & REMOVING SLICERS & SHREDDERS
OPERATING INSTRUCTIONS
INSTALLING OF SLICERS, JULIENNE SLICERS AND SHREDDERS
Disengage the magnetic toggle lock (A) and open the feed hopper lid until it rests on the back of the base.
Select the desired SLICER and place it onto the drive shaft until the top of the slicer is flush with the top end of the drive shaft. Close the feed hopper lid and engage the magnetic toggle switch.
Turn the ON/OFF SWITCH into the ON POSITION and start slicing your vegetables, either using the small or large feed hopper tube.
REMOVING OF SLICING ACCESSORIES
Turn ON/OFF SWITCH to OFF POSITION (E). Disengage magnetic toggle lock (A) and open feed hopper lid until it rests on the back of the base.
Hold SLICER with both hands and rotate counter clockwise until the slicer bushing is disengaged from the drive shaft pin. Lift SLICER off the drive shaft, clean it and place the SLICER back into the storage rack which is automatically supplied with your new MANNHART Vegetable Cutter.
Clean your MANNHART Vegetable Cutter - SEE CLEANING - and close feed hopper lid. Unplug the power supply cord while the MANNHART Vegetable Cutter is not in use.
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
8
INSTALLING & REMOVING DICING GRIDS & CORRESPONDING SLICERS
REVIEW THE MANNHART VIDEO TRAINING TAPE PRIOR TO USING YOUR NEW MANNHART VEGETABLE CUTTER. READ THE OPERATING INSTRUCTIONS CAREFULLY.
WARNING: Always ensure that the ON/OFF switch is in the OFF position prior to
installing or removing accessories.
INSTALLING OF DICING GRIDS WITH DICING SLICERS
Disengage the magnetic toggle lock (A) and open the feed hopper lid until it rests on the back of the base.
Select the desired DICING GRID and install it INTO THE TOP SEAT of the cutting compart­ment (B), top surface of DICING GRID facing up. (Size mark is located on top surface of grid ­D8, D11, D14, D22). DICING GRID MUST BE FLUSH with the top rim of the cutting compartment.
Install the corresponding DICING SLICER (S8 with D8, S11 with D11, S14 with D14 or D22) by placing the SLICER onto the drive shaft above the DICING GRID. Top surface of slicer must be flush with top of drive shaft.
Close the feed hopper lid and engage the magnetic toggle lock. Turn the ON/OFF switch to the ON position.
IMPORTANT: Dice vegetables through the large feed hopper tube only!
REMOVING OF SLICING AND DICING ACCESSORIES
Turn ON/OFF SWITCH to OFF POSITION (E). Disengage magnetic toggle lock (A) and open feed hopper lid until it rests on the back of the base.
Hold SLICER with both hands and rotate counter clockwise until the slicer bushing is disengaged from the drive shaft pin. Lift SLICER off the drive shaft, clean it and place the SLICER back into the storage rack which is automatically supplied with your new MANNHART Vegetable Cutter.
CLEAN THE DICING GRID WITH A CARROT WHILE THE GRID IS STILL LOCATED in the cutting compartment. We recommend the use of a carrot to push the remaining vegetables through the grid - SEE VIDEO TAPE DEMONSTRATION.
Place DICING GRID into the storage rack and CLEAN your MANNHART Vegetable Cutter ­SEE CLEANING - and close feed hopper lid. Unplug the power supply cord while storing the MANNHART Vegetable Cutter in between uses.
Vegetable Cutters
Mannhart M2000 / M3000
MANNHART
9
INSTALLING & REMOVING DICING GRIDS & CORRESPONDING SLICERS
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