Mannhart HCO100E Installation Manual

Operator & Installation
Manual
HCO100E ML-132502
Model Number: ___________ Serial Number: ___________ Date of Installation: ___________
Baxter Mfg, a Division of ITW FEG, LLC • 19220 State Route 162 East • Orting, WA 98360-9236
Phone: (360) 893-5554 • Fax: (360) 893-1337
www.baxterbakery.com
FORM 36714 Rev. A (January 2010)
TABLE OF CONTENTS
GENERAL ............................................................................................................................................. 3
INSTALLATION ..................................................................................................................................... 3
Installation Codes and Standards .................................................................................................... 4
Location ........................................................................................................................................... 4
Assembly ......................................................................................................................................... 4
Water Requirements ........................................................................................................................ 4
Plumbing Connections ..................................................................................................................... 5
Drain Connections ........................................................................................................................... 5
Electrical Connections ..................................................................................................................... 5
Vent Hood ........................................................................................................................................ 5
Dimensions Diagram ....................................................................................................................... 6
OPERATION .......................................................................................................................................... 8
Door Opening and Closing .............................................................................................................. 8
Controls ........................................................................................................................................... 8
Setting the Clock ........................................................................................................................... 10
Setting the Bake Temperature ....................................................................................................... 10
Setting the Bake Timer .................................................................................................................. 10
Setting the Steam Timer .................................................................................................................11
Setting the Fan Delay .....................................................................................................................11
Cool Down Mode ............................................................................................................................11
Recipe Designations ...................................................................................................................... 12
Entering Recipes ........................................................................................................................... 12
Using and Reviewing Recipes ....................................................................................................... 12
Customized Operation ................................................................................................................... 12
Basic Operation ............................................................................................................................. 15
CLEANING .......................................................................................................................................... 16
Daily Cleaning ............................................................................................................................... 16
Glass Cleaning .............................................................................................................................. 16
MAINTENANCE .................................................................................................................................. 17
Light Replacement ......................................................................................................................... 17
Service and Parts Information ....................................................................................................... 17
Schematic ...................................................................................................................................... 18
©BAXTER MFG, 2010
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INSTALLATION, OPERATION AND CARE OF
HCO HYBRID CONVECTION OVENS
SAVE THESE INSTRUCTIONS

GENERAL

HCO Series Hybrid Convection Ovens (Fig. 1) are designed for your baking needs. There is one size available, but it is stackable to provide a bank of two independent units. They are produced with quality workmanship and material. Proper installation, usage and maintenance of the ovens will result in years of satisfactory performance.
It is suggested that you thoroughly read this manual and carefully follow the instructions provided.
Fig. 1

INSTALLATION

The HCO100E Hybrid Convection Oven comes pre-assembled, but requires qualifi ed personnel to install and make connections.
UNPACKING
This oven was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage. If the oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Carefully unpack the oven and place in a work-accessible area as near to its fi nal installed position as possible. Remove protective covering from exterior surfaces prior to placing oven in its fi nal location.
Prior to installation, verify that the electrical and the water service agree with the specifi cations on the oven data plate and in this manual.
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INSTALLATION CODES AND STANDARDS
In the United States, the HCO Series Hybrid Convection Oven must be installed in accordance with:
1. State and local codes.
2. National Electrical Code (ANSI/NFPA No.70, latest edition) available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
In Canada, the HCO Series Hybrid Convection Oven must be installed in accordance with:
1. Local codes.
2. Canadian Electrical Code (CSA C22.2 No.3, latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
LOCATION
The HCO100E Hybrid Convection Oven must have the following minimum clearances to combustibles:
Top and Sides: 0"
BRACKET
Back 1" from motor
The oven must be installed on a noncombustible surface and combustibles may not be stored beneath the mounting surface.
NOTE: Minimum 24" clearance needed for service
SCREWS
access on the right side.
ASSEMBLY
Fig. 2
The oven must be installed on a stand or a non-combustible surface. The oven must be sealed to the stand or surface with an NSF-approved sealant, such as Dow Corning
732 or GE RTV 108. Secure the oven to the stand using the provided tie down brackets, which mount on the rear of the oven
(Fig. 2). If there are two units that need to be stacked with a stand, see instructions included with stacking kit.
WATER REQUIREMENTS
As with all steam related products, water fi ltration and regular fi lter replacements, coupled with routine deliming, are required. Your local Hobart Service offi ce can recommend a water treatment system to meet the needs of your local water conditions. Contact your local Hobart Service representative for water treatment offerings.
Proper water quality can improve the taste of the food prepared in the oven, reduce liming and extend equipment life. Local water conditions vary from one location to another. The recommended proper water treatment for effective and effi cient use of this equipment will also vary depending on the local water conditions. Ask your municipal water supplier for details about your local water supply prior to installation.
Recommended water hardness is 2.0 to 6.0 grains of hardness per gallon with pH from 7.0 to 8.0. Chlorides must not exceed 30 parts per million. Water hardness above 6.0 grains per gallon should be treated by a water conditioner (water softener and/or in-line water treatment). Water hardness below 4.0 grains per gallon may also require a water treatment system to reduce potential corrosion. Water treatment has been shown to reduce costs associated with machine cleaning, reduce deliming and reduce corrosion of metallic surfaces.
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PLUMBING CONNECTIONS
Water and waste piping and connections shall comply with the International Plumbing Code 2003, International Code Council (ICC), or to the Uniform Plumbing Code 2003, International Association of Plumbing and Mechanical Offi cials (IAPMO). Plumbing connections must comply with applicable sanitary, safety and plumbing codes and provide adequate backfl ow protection to comply with applicable federal, state and local codes.
Connect the cold water supply to the
3
/8" NPT connection located at the rear of the oven. Water supply should have a pressure of 20 to 80 psi. The oven is supplied with a fl ow regulator which must remain on the oven.
DRAIN CONNECTIONS
In order to avoid any back pressure in the oven, do not connect solidly to any drain.
Route the drain line to a fl oor drain, allowing a minimum 1" air gap between the drain line outlet and fl oor drain.
ELECTRICAL CONNECTIONS NOTE: The oven must be installed with the provided
LANYARD
CONNECTION
POINT
lanyard securely attached to the oven (Fig. 3) and to the wall. Verify that all connections are long enough so that the oven can be pulled forward to the extent of the lanyard without straining any connections. Optional 30A plug is not available for Canadian installations.
Fig. 3
Refer to Canadian standards for requirements.
Electrical and grounding connections must comply with the applicable portions of
the National Electrical Code and/or other local electrical codes.
Disconnect the electrical power to the unit and follow lockout / tagout
procedures.
ELECTRICAL DATA (Per Unit)
Model Voltage Phase Amps Heating
Elements kW
HCO100E 208-240 3 24.7 to 27 7.8 to 10.3
Motor
1
/2 Hp.*
* 2.8 amp included in rating.
VENT HOOD
Some local codes may require the oven to be located under an exhaust hood. Information on the construction and installation of ventilating hoods may be obtained from Vapor Removal from Cooking Equipment, NFPA Standard No. 96 (latest edition).
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DIMENSIONS DIAGRAM
34”
27 5/8”
45 1/8”
2 5/8”
5 1/8”
CL WATER IN
14 3/8”
CL VENT
19 1/2”
CL DRAIN
STEAM VENT
5 5/8”
WATER INLET
(3/8” NPT)
24 7/8”
MUST BE MOUNTED ON STAND (OPTIONAL) OR NON-COMBUSTIBLE SURFACE
2 3/4”
HCO100E Without Stand Base
34”
MOTOR
1 3/4”
DRAIN
(3/8” OD TUBING)
36 5/8”
1 5/8”
38 7/8”
6' CORD
(WITH NEMA 15-30A PLUG - U.S. INSTALLATIONS ONLY)
47 7/8”
5”
34”
HCO100E With Stand Base
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36 1/2”
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