Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of or iginal manufactured specifications.
This appliance is n ot intended for use by per sons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given
supervision concerning use of the appliance by a
person responsible for their safety. Do not allow
children to play with this appliance.
Proper installation, care and maintenance are
essential for maximum performance and troublefree operation of your equipment. Visit our website
www.manitowocfsg.com for manual updates,
translations, or cont act information for service
agents in your area.
Routine adjustments and maintenance procedures
outlined in this ma nual are not covered by the
warranty.
SHIPPING WEIGHT
Model Family Shipping Weight
U0140153 lbs (69 kg)
U0190153 lbs (69 kg)
U0240160 lbs (73 kg)
U0310211 lbs (96 kgs)
Part Number 040002909 Rev02 4/153
Read this manual thoroughly before operating,
installing or performing maintenance on the
equipment. Failure to follow instructions in this
manual can cause property damage, injury or death.
General InformationSection 1
Warning
!
Do not use electrical appliances or accessories
other than those supplied by Manitowoc for your ice
machine model.
Warning
!
Personal injury is possible when moving this
equipment. Two or more people aware of the
possible lifting and moving hazards are required
when moving or relocating this equipment.
Warning
!
This equipment contains high voltage electricity and
refrigerant charge. Installation and repairs are to be
performed by pr operly trained technicians aware of
the dangers of dealing with high voltage electricity
and refrigerant under pressure. The technician must
also be ce rtified in proper refrigerant handling and
servicing procedures. All lo ckout and tag out
procedures must be followed when working on this
equipment.
Warning
!
Do not clean with water jet.
Warning
!
It is the respon sibility of the equipment owner to
perform a Personal Protective Equipment Hazard
Assessment to ensure adequate protection during
maintenance procedures.
Warning
!
Only trained and qualified personnel aware of the
dangers of refrigerant under pressure, electrical
shock, and incorrect lifting/moving hazards, should
install, maintain or service this equipment.
Warning
!
Read this man ual thoroughly before operating,
installing or performing maintenance on the
equipment.
!
Warning
Do not damage the refrigeration circuit when
installing, maintaining or servicing the unit.
!
Warning
All covers and access panels must be in place and
properly secured, before operating this equipment.
!
Warning
Do not obstruct machine vents or openings.
!
Warning
Do not store gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
!
Warning
Do not damage the refrigeration circuit when
installing, maintaining or servicing the unit.
!
Warning
Clean up any water or ice o n counter or floor to
prevent personal injuries. Always inspect the
equipment for leakage after cleaning, maintenance
or service procedures are performed.
!
Warning
This product is hermetically sealed and contains
fluorinated greenhouse gas R404A.
4Part Number 040002909 Rev02 4/15
Section 1General Information
Accessories
Contact your Manitowoc distributor for these optional
accessories:
BIN CASTER
Replaces standard legs.
ARCTIC PURE WATER FILTER SYSTEM
Engineered specifically for Manitowoc ice machines,
ctic Pure
Ar
affordable method of inhibiting scale formation, filtering
sediment, and removing chlorine taste and odor.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are
vailable
a
bottles. These are the only cleaner and sanitizer
approved for use with Manitowoc products.
The LuminIce™ growth inhibitor recirculates the air in
the ice ma
will inhibit the growth of common micro-organisms on all
exposed foodzone surfaces.
•LuminIce™ bulbs require replacement on a yearly
ba
Clea
The cleanup procedure is identical to the procedure
used
fluorescent tube lights. These lights contain a small
amount of mercury sealed within a glass tube. Breaking
these types of lights will release mercury and mercury
vapor. The broken bulb can continue to release mercury
vapor until it is cleaned up and removed.
The latest EPA procedures can be viewed on their
web
chine foo
sis.
nup Procedure for Accidental Bulb Breakage
to
clean up compact fluorescent (CFL) or
site at www
dzone over a UV bulb. This process
.epa.gov/cfl/cflcleanup.html.
Part Number 040002909 Rev02 4/155
General InformationSection 1
THIS PAGE INTENTIONALLY LEFT BLANK
6Part Number 040002909 Rev02 4/15
Section 2
!
Caution
!
Warning
!
Caution
!
Warning
Installation Instructions
Location of Ice Machine
The location selected for the ice machine must meet the
following criteria. If any of these criteria are not met,
select another location.
•The location must be indoors.
•The location must be free of airborne and other
taminant
con
•The air temperature must be at least 40F (4C), but
must not
•The location must not be near heat-generating
equipmen
•The location must be capable of supporting the
weight of the ice machine
•The location must allow enough clearance for water,
drain
machine.
•The location must not obstruct airflow through or
round
a
out the front). Refer to the chart below for clearance
requirements.
•The location must not be near garbage or other
taminant
con
•The ice machine must use legs or be sealed to the
floor.
on the bottom of the ice machine must be removed.
* B.T.U./Hour
** Because the heat of rejection varies during the ice
figure shown is an average.
Ice machines, like other refrigeration equipment, reject
heat through the condenser. It is helpful to know the
amount of heat rejected by the ice machine when sizing
air conditioning equipment where self-contained aircooled ice machines are installed.
Two or more people or a lifting device are required
to lift this appliance.
Air Conditioning**Peak
Heat of Rejection*
making cycle, the
Leveling the Ice Machine
1. Screw the leveling legs onto the bottom of the ice
machine.
2. Screw the foot of each leg in as far as possible.
The legs must be screwed in tightly to prevent them
from bending.
3. Move the ice machine into its final position.
NOTE: The ice machine may be built into a cabinet.
ere is
Th
or left and right sides of the ice machine. The listed
values are recommended for efficient operation and
servicing only.
Part Number 040002909 Rev02 4/157
no minimum clearance requirement for the top
The ice mac hine must be protected if it will be
subjected to temperatures below 32F (0C).
Failure caused by exposure to freezing
temperatures is not covered by the warranty. See
“Removal from Service/Winterization” Section 4.
Do not obstruct ice machine vents or openings.
4. Level the ice machine by using a level on top of the
ice machine. Tu
the ice machine from front to back and side to side.
rn each foot as necessary to level
Installation InstructionsSection 2
Electrical Service
TO
GENERAL
!
Warning
All wiring must conform to local, state and national
codes.
Caution
!
Operate equipment only on the type of electricity
indicated on the specification plate.
VOLTAGE
The maximum allowable voltage variation is 10% of
the rated voltage on the ice machine model/serial
number plate at start-up (when the electrical load is
highest).
The 115/1/60 ice machines are factory pre-wired with a
’ p
ower cord, and NEMA 5-15P-plug configuration.
8
The 208-230/1/60 and 230/50/1 ice machines are
factory presupplied.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for
each ic
wired with a 8’ power cord only, no plug is
e machine.
TAL CIRCUIT AMPACITY
The total circuit ampacity is used to help select the wire
size of the
The wire size (or gauge) is also dependent upon
location
determined by a qualified electrician.
GROUND FAULT CIRCUIT INTERRUPTER
Ground Fault Circuit Interrupter
a system that shuts down the electric circuit (opens it)
when it senses an unexpected loss of power,
presumably to ground. Manitowoc does not recommend
the use of a GFCI/GFI circuit protection with our
equipment. If code requires the use of a GFCI/GFI then
you must follow the local code. The circuit must be
dedicated, sized properly and there must be a panel
GFCI/GFI breaker. We do not recommend GFCI/GFI
outlets as they are known for more intermittent nuisance
trips than panel breakers.
If the supply cord is dam aged, do not operate the
equipment until the cord is replaced by a service
agent or similarly qualified person.
electrical supply.
, materials used, length of run, etc., so it must be
Warning
!
(GFCI/
GFI) protection is
!
Warning
The ice machine must be grounded in accord ance
with national and local electrical codes.
8 Part Number 040002909 Rev02 4/15
Section 2Installation Instructions
ELECTRICAL SPECIFICATIONS
Ice MachineVolta ge
Phase
Cycle
U140115/1/60155.0155.0
208-230/1/60152.5----
230/1/50152.5----
U190115/1/60156.0----
208-230/1/60152.5----
230/1/50152.5----
U240115/1/60157.0156.0
208-230/1/60154.0153.0
230/1/50154.0153.0
U310115/1/601510.01510.0
208-230/1/60154.5154.0
230/1/50154.5----
Maximum Fuse/
cui
Cir
Air-CooledWater Cooled
Total AmpsMaximum Fuse/
t Breaker
Circuit Breaker
Total Amps
Part Number 040002909 Rev02 4/159
Installation InstructionsSection 2
Water Service/Drains
WATER SUPPLY
Local water conditions may require treatment of the
water to
chlorine, and improve taste and clarity.
inhibit scale formation, filter sediment, remove
Caution
!
Plumbing must conform to state and local codes.
Important
If you are inst alling a Ma nitowoc water filter
system, refer to the Installation Instructions
supplied with the filter system for ice making water
inlet connections.
Warning
!
For ice making, connect to a potable water supply
only.
WATER INLET LINES
Follow these guidelines to install w
•Do not connect the ice machine to a hot water
supply. Be
other equipment are working. (Check valves on sink
faucets, dishwashers, etc.)
•If water pressure exceeds the maximum
(80 psig-551.5 kPA) recommended pressure, obtain
water
a
distributor.
•Install a water shut-off valve and union for both the
ice ma
•Insulate water inlet lines to prevent condensation.
sure all hot water restrictors installed for
pressure regulator from your Manitowoc
king an
d condenser water lines.
ater inlet lines:
DRAIN CONNECTIONS
Follow these guidelines when installing drain lines to
prevent d
machine and storage bin:
•Drain lines must have a 1.5 inch drop per 5 feet of
•The floor drain must be large enough to
•Run separate bin and water-cooled condenser drain
•Vent the ice machine drain. Do not vent the
COOLING TOWER APPLICATIONS
(Water-Cooled Models)
A water cooling tower installation does not require
mo
valve for the condenser continues to control the
refrigeration discharge pressure.
It is necessary to know the am
the pressure drop through the condenser and water
valves (inlet and outlet) when using a cooling tower on
an ice machine.
•Water entering the condenser must not exceed 90F
•W
•Allow for a pressure drop of 7 psi (48 kPA) between
•Water exiting the condense
rain water from flowing back into the ice
n (2
.5 cm per meter), and must not create traps.
ru
accommodate dra
lines. Insu
condenser
dification of th
2C).
(3
ater flow through the condenser must not exceed 5
gallons
the condenser
machine.
(43C).
late them to prevent condensation.
drain on water-cooled models.
(19 liters) per minute.
inage from all drains.
e ice machine. The water regulator
ount of
water inlet and the outlet of the ice
r must
heat rejection and
not exceed 110F
Important
The Commonwealth of Massachusetts requires
that all water-cooled models must be connected
only to a closed loop, cooling tower system.
10 Part Number 040002909 Rev02 4/15
Section 2Installation Instructions
Water Supply and Drain Line Sizing/Connections
LocationWater
Ice Making
Water Inlet
Temperature
40F (4C) Min.
90F (32C) Max.
Pressure
20 psi (137.9 kPA) Min.
80 psi (551.5 kPA) Max.
Condenser Water
Inlet
Condenser Water
40F
(4C) Min.
90F (32C) Max.
20 psi (137.9 kPA) Min.
150 psi (1034.2 kPA) Max.
------1/2" Female Pipe
Drain
------1/2" Female Pipe
Bin Drain
ICE THICKNESS ADJUSTMENT
The ice thickness can be adjusted to three levels.
1. Pull forward on the bottom of the bracket until clear
of the t
ab.
2. Slide the bracket over the desired tab and release.
•The center position is the normal factory setting.
•To increase bridge thickness, raise the water
•
To decrease bridge thickness, lowe
r the water level.
level.
Water
Ice Machine
Fitting
3/8" Female Pipe
Thread
3/8" Female Pipe
Thread
U310 Only
1/2" Female Pipe
Thread
Tubing Size Up to Ice
Machine Fitting
3/8" (9.5 m
m) minimum
inside diameter
insid
U3
m) minimum
e diameter
10 Only
3/8" (9.5 m
1/2" (12.7 mm)
minimum inside diameter
1/2" (12.7 mm) minimum
hread
T
inside diameter
1/2" (12.7 mm) minimum
Thread
insid
e diameter
WATER/DRAIN CONNECTIONS
A. Potable Water Inlet
B. Drain
C. Condenser Water Inlet - (Water-cooled Only)
D. Condenser Water Outlet - (Water-cooled Only)
All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not
require any adjustment.
To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and
completing the Operational Checks are the res
Adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
!
Warning
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
ponsibilities of the owner/operator.
Installation Checklist
Is the ice machine drain vented?
Is the ice machine level?
Are all electrical leads free from contact with
Has all of the internal packing been removed?
Have all of the electrical and water connections
been made?
refriger
Has the owner/operator been instructed
re
Manitowoc Cleaner and Sanitizer?
ation lines and moving equipment?
gardin
g maintenance and the use of
Ha
s the supply voltage been tested and
checked ag
Is there proper clearance around the ice
machine for
Is the ice machine grounded and polarity
correct?
s the ice machine been installed where
Ha
ambient temperatures
of 40° – 110°F (4° – 43°C)?
Has the ice machine been installed where the
incoming water temperature
range of 40° – 90°F (4° – 32°C)?
Is there a separate drain for the water-cooled
ndenser?
co
Is
there a separate drain for the bin?
ainst the rating on the nameplate?
air circulation?
will remain in
will remain in the
the range
Has the owner/operator completed the warranty
gistratio
re
Has the ice machine and bin been sanitized?
Has the On/Off button been pressed?
n card?
12 Part Number 040002909 Rev02 4/15
Section 3
On/Off - Blue = Machine On
Off = Machine Is Off
Delay - Blue = Delay Mode On
Off = Delay Mode Is Off
Clean - Yellow = Clean Cycle On
Flashing = Clean Cycle Paused
Off = Cleaning is Off
Bin Full - Blue = Bin Is Full
Off = Bin Is Not Full
Service - Red = Safety Limit
Off = Doesn’t Need Service
Operation
Touch Pad Features
The touch pad offers a series of pressure sensitive
buttons to control ice machine operation and provide
operational status.
ON/OFF
The On/Off Button is used to start and stop ice making.
The blue
Making (light on) or Off (light off).
NOTE: If ice is on the evaporator (during the freeze or
rves
ha
cycle will have a thick slab of ice. Press the On/Off
button and allow the ice to melt off the evaporator, then
start a new freeze cycle.
light indicates whether the ice machine is in Ice
t cycle) and the On/Off button is pressed; the next
DELAY
Pressing the Delay button will st
ice machine will finish the freeze and harvest cycle and
then start the delay period.
•Pressing the button once will
period.
•Pressing the button twice will
period.
•Pressing the button three times will start
delay period.
•Pressing the button four times will canc
periods.
NOTE: The delay period will be canceled if pow
interrupted to the ice machine. When power is restored,
the ice machine will remain Off.
CLEAN
Pressing the Clean button for 3 seconds with the
hine of
mac
is complete, the ice machine will automatically start an
ice making cycle.
•Pressing the Clean button again
the clean cycle starting will abort the clean cycle.
•Pressing the On/Off button anytime during the Clean
cycle will de-energize the
machine will stop after the Clean cycle is complete.
•Pressing the Clean button will pause the Clean cycle.
The On/Of
indicate pause mode. Pressing the Clean button
again will continue the Clean cycle from the point of
interruption.
NOTE: Opening the ice damper
cancel
BIN FULL
The Bin Full light energizes when the bin is full or is de-
ergized
en
SERVICE
The service light indicates the machine needs attention.
•Refer to Section 5 for more information if this light is
energized
f will start a clean cycle. After the clean cycle
f and Clean
the clean cycle.
if the bin is not full.
.
art a delay period.
start a
On/Off LED and the ice
lights will flash on/off to
for 30 seconds will
4 hour delay
start a 12 hour delay
el the delay
within
45 seconds of
The
a 24 hour
er is
Part Number 040002909 Rev02 4/1513
OperationSection 3
Ice Making Sequence of Operation
NOTE: The On/Off buttonmust be depressed and the
ice damper must be closed before the ice machine will
start.
Water Purge Cycle
The ice machine purges any remaining water from the
trou
water
Freeze Cycle
Prechill - The refrigeration s
before water flow over the evaporator starts. The water
inlet valve energizes during the pre-chill and remains on
until the ice thickness float switch is satisfied.
Freeze - Water flowing across the evaporator freezes
nd bu
a
formed, the harvest float switch signals the control board
to start a harvest cycle.
Harvest Cycle
Any remaining water is purg
refrigerant gas warms the evaporator. When the
evaporator warms, the sheet of cubes slides off the
evaporator and into the storage bin. If all cubes fall clear
of the ice damper the ice machine starts another freeze
cycle.
Full Bin Cycle
If the ice damper is held open by ice cubes the ice
chine shu
ma
machine starts a new cycle at the water purge.
Control Board Timers
The control board has the following non-adjustable
time
gh down the drain.
ystem chills the
ilds ice on the evaporator. After a sheet of ice has
ed d
own the drain as
ts off. When the ice damper closes the ice
rs:
evaporator
SAFETY LIMITS
Safety limits are stored and indicated by the control
board. T
machine varies for each safety limit.
Safety limits can be reset by pressing the
and starting a new ice making cycle.
A safety limit is indicated by an energized Service Light
on the
safety limit indication.
•Safety Limit 1 - If the freeze time reaches 45 minutes,
•Safety Limit 2 - If the ha
•Safety Limit 3 - If the freeze time reaches 4 minutes
he number of cycles required to stop the ice
On/Off
touch pad. Refer to Section 5 if you receive a
tro
the con
cycle. After 6 consecutive 45-minute freeze cycles
occur, the ice machine stops.
minutes, the control board automatically energizes
the water pump and extends the harvest cycle
another 3.5 minutes (7 minutes total). After 7 minutes
the ice machine automatically starts a new freeze
cycle. If 3 consecutive 7 minute harvest cycles occur,
the ice machine stops.
d water
an
initiates a 30 minute delay period. The ice machine
will automatically restart at the end of the 30 minute
delay period. If 100 consecutive failures occur the ice
machine stops.
l board automatically initiates a harvest
rvest time
is not sensed, the ice machine stops and
reaches 3.5
button
•Th
e ice machine is locked into the freeze cycle for 6
minutes befo
•The maximum freeze time is 45 minutes at which
time the
harvest sequence.
•The maximum harvest time is 7 minutes. The control
oard au
b
these times are exceeded.
re a harvest cycle can be initiated.
control board automatically initiates a
tomatically initiates a freeze sequence when
14 Part Number 040002909 Rev02 4/15
Loading...
+ 36 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.