Manitowoc Ice SR1000A SERVICE MANUAL
Manitowoc
S Model
Ice Machines
Technician’s
Handbook
This manual is updated as new information and models
are released. Visit our website for the latest manual.
America’s #1 Selling Ice Machine
Part Number 80-1479-3 6/11
www.manitowocice.com
Safety Notices
!
Warning
!
Caution
Important
As you work on Manitowoc equipment, be sure to pay
close attention to the safety notices in this handbook.
Disregarding the notices may lead to serious injury
and/or damage to the equipment.
Throughout this handbook, you will see the following
types of safety notices:
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement before proceeding, and work
carefully.
Text in a Caution box alerts you to a situation in
which you could damage the equipment. Be sure
to read the Caution statement before proceeding,
and work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read
the procedural notices in this handbook. These notices
supply helpful information which may assist you as
you work.
Throughout this handbook, you will see the following
types of procedural notices:
Text in an Important box provides you with
information that may help you perform a
procedure more efficiently. Disregarding this
information will not cause damage or injury, but it
may slow you down as you work.
NOTE: T ext set off as a Note provides you with simple,
!
Caution
Important
! Warning
We reserve the right to make product
improvements at any time. S pecifications and
design are subject to change without notice.
but useful, extra information about the procedure you
are performing.
Read These Before Proceeding:
Proper installation, care and maintenance are
essential for maximum performance and troublefree operation of your Manitowoc equipment. If
you encounter problems not covered by this
handbook, do not proceed, contact Manitowoc
Foodservice. We will be happy to provide
assistance.
Routine adjustments and maintenance
procedures outlined in this handbook are not
covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been
misused, abused, neglected, damaged, or
altered/modified from that of original
manufactured specifications.
Table of Contents
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . .9
How to Read a Model Number . . . . . . 10
Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . .10
Model/Serial Number Location . . . . . . . .11
Energy Efficient Ice Machine
Serial Breaks . . . . . . . . . . . . . . . . . . . . . . .12
Ice Machine Warranty Information . . . . .13
Owner Warranty Registration Card . . .13
Commercial Warranty Coverage . . . . .14
Residential Ice Machine Limited Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Installation
Location of Ice Machine . . . . . . . . . . . . . .21
Ice Machine Clearance Requirements . .22
Ice Machine Heat of Rejection . . . . . . . . .23
Remote Condenser Line Set Installation 24
Calculating Remote Condenser
Installation Distances . . . . . . . . . . . . .25
Lengthening or Reducing Line Set Lengths
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Connecting A Line Set . . . . . . . . . . . .28
Component Identification
S Model Single Evaporator Models . . . . .29
S Model Quad Evaporator Models . . . . . 30
Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Cleaning / Sanitizing Procedure . . . . . . .32
Cleaning Procedure . . . . . . . . . . . . . .32
Parts Removal for Cleaning/Sanitizing 34
Procedure to Clean Heavily Scal ed
Ice Machines . . . . . . . . . . . . . . . . . . . . . . .40
General . . . . . . . . . . . . . . . . . . . . . . . .40
Cleaning Procedure . . . . . . . . . . . . . .40
Parts Removal for Cleaning/Sanitizing 43
Part Number 80-1479-3 6/11 5
Removal from Service/Winterization . . . 57
Self-Contained Air-Cooled Ice Machines 57
Water-Cooled Ice Machines . . . . . . . . 58
Remote Ice Machines . . . . . . . . . . . . . 58
Sequence of Operation
Self Contained Air or Water Cooled . . . . 59
Single & Quad Evaporator Models . . . 59
Safety Timers . . . . . . . . . . . . . . . . . . . . . . 64
Safety Limits . . . . . . . . . . . . . . . . . . . . . . 65
Remotes . . . . . . . . . . . . . . . . . . . . . . . 72
Troubleshooting
Safety Limits . . . . . . . . . . . . . . . . . . . . . . 81
Quad Evaporator Machines Only . . . . 82
Analyzing Why a Safety Limit Stopped the
Ice Machine . . . . . . . . . . . . . . . . . . . . 84
Safety Limit #1 . . . . . . . . . . . . . . . . . . 85
Safety Limit #2 . . . . . . . . . . . . . . . . . . 86
Safety Limit #3 . . . . . . . . . . . . . . . . . . 87
Control Board Testing . . . . . . . . . . . . . . . 88
Control Board Test Cycle . . . . . . . . . . 88
Troubleshooting By Symptom . . . . . . . . 89
Symptom #1 Ice Machine will not run . 90
Diagnosing an Ice Machine that Will Not Run
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Compressor Electrical Diagnostics . . . 93
Symptom #2 Low Production, Long Freeze
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Symptom #2 - Freeze Cycle Refrigeration
System Operational Analysis Tables . 97
Freeze Cycle Refrigeration System Opera-
tional Analysis Table Procedures . . . . 106
Harvest Problems . . . . . . . . . . . . . . . . . . 127
Symptom #3 Ice Will Not Harvest, Cubes
Are Not Melted . . . . . . . . . . . . . . . . . . 128
Symptom #3 - Traditional Remotes Only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Symptom #4 Will Not Harvest, Melted
Cubes . . . . . . . . . . . . . . . . . . . . . . . . . 132
6 Part Number 80-1479-3 6/11
Component Check Procedures
Electrical Components . . . . . . . . . . . . . . .135
Main Fuse . . . . . . . . . . . . . . . . . . . . . .135
ICE/OFF/CLEAN Toggle Switch . . . . .136
Bin Switch . . . . . . . . . . . . . . . . . . . . . .137
Cleaning the Ice Thickness or Water Level
Probe . . . . . . . . . . . . . . . . . . . . . . . . . .140
Water Level Control Circuitry . . . . . . . 141
Ice Thickness Probe (Harvest Initiation)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Harvest Assist Air Pump . . . . . . . . . . .151
Compressor Electrical Diagnostics . . . . 152
Diagnosing Start Components . . . . . . 154
Refrigeration Components . . . . . . . . . . .158
High Pressure Cutout (HPCO) Control 158
Fan Cycle Control . . . . . . . . . . . . . . . .159
Water Regulating Valve . . . . . . . . . . .160
Harvest Pressure Regulating (HPR) System
Remotes Only . . . . . . . . . . . . . . . . . . .161
Head Pressure Control Valve . . . . . . . 164
Low Pressure Cutout (LPCO) Control .167
Harvest Pressure Solenoid Valve . . . .168
Refrigerant Recovery/Evacuation . . . . . .169
Normal Self-Contained Model Procedures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Normal Remote Model Procedures . . . 173
System Contamination Clean-Up . . . . . . 178
Determining Severity Of Contamination 178
Cleanup Procedure . . . . . . . . . . . . . . .180
Replacing Pressure Controls Without Re-
moving Refrigerant Charge . . . . . . . . .183
Specifications
Main Fuse . . . . . . . . . . . . . . . . . . . . . .185
Fan Cycle Control . . . . . . . . . . . . . . . .185
High Pressure Cutout (HPCO) Control 185
Filter-Driers . . . . . . . . . . . . . . . . . . . . .186
Total System Refrigerant Charge . . . .187
Part Number 80-1479-3 6/11 7
Charts
Cycle Times/24-Hour Ice Production/
Refrigerant Pressure Charts . . . . . . . . . . 191
S300 Series . . . . . . . . . . . . . . . . . . . . 192
S320 Series . . . . . . . . . . . . . . . . . . . . 196
S420 Series . . . . . . . . . . . . . . . . . . . . 198
S450 Series . . . . . . . . . . . . . . . . . . . . 202
S500 Series . . . . . . . . . . . . . . . . . . . . 206
S600 Series . . . . . . . . . . . . . . . . . . . . 215
S850 Series . . . . . . . . . . . . . . . . . . . . 218
S1000 Series . . . . . . . . . . . . . . . . . . . 227
S1200 Series . . . . . . . . . . . . . . . . . . . 236
S1400 Series . . . . . . . . . . . . . . . . . . . 242
S1600 Series . . . . . . . . . . . . . . . . . . . 253
S1800 Series . . . . . . . . . . . . . . . . . . . 256
S3300 Series . . . . . . . . . . . . . . . . . . . 265
Diagrams
Wiring Diagrams . . . . . . . . . . . . . . . . . . . 267
Wiring Diagram Legend . . . . . . . . . . . 267
Wiring Diagrams Before Energy Efficient &
EnergyStar Machines . . . . . . . . . . . . . 268
Wiring Diagrams for Energy Efficient & En-
ergyStar Machines . . . . . . . . . . . . . . . 279
Electronic Control Board . . . . . . . . . . . . 290
Single and Twin Evaporator Without Test
Button . . . . . . . . . . . . . . . . . . . . . . . . . 290
Single and Twin Evaporator With Test But-
ton . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Quad Evaporator Ice Machines . . . . . 292
Refrigeration Tubing Schematics . . . . . 293
Self-Contained Air- or
Water -Cooled Models . . . . . . . . . . . . 293
Remote Models . . . . . . . . . . . . . . . . . 295
8 Part Number 80-1479-3 6/11
General Information
Model Numbers
This manual covers the following models:
Self-Contained
Air-Cooled
SD0302A
SY0304A
SD0322A
SY0324A
SR0420A
SD0422A
SY0424A
SD0452A
SY0454A
SR0500A
SD0502A
SY0504A
SD0602A
SY0604A
SR0850A
SD0852A
SY0854A
SR1000A
SD1002A
SY1004A
SD1202A
SY1204A
SD1402A
SY1404A
SR1600A
SD1602A
SY1604A
SR1800A
SD1802A
SY1804A
---
---
---
---
NOTE: Model numbers ending in 3 indicate a 3
phase unit. Example: SY1004A3.
Self-Contained
Water-Cooled
SD0303W
SY0305W
SD0323W
SY0325W
SR0421W
SD0423W
SY0425W
SD0453W
SY0455W
SR0501W
SD0503W
SY0505W
SD0603W
SY0605W
SR0851W
SD0853W
SY0855W
SR1001W
SD1003W
SY1005W
SD1203W
SY1205W
SD1403W
SY1405W
SR1601W
SD1603W
SY1605W
SR1801W
SD1803W
SY1805W
SD3303W
SD3303WHP
SY3305W
SY3305WHP
Remote
---
---
---
---
---
---
---
---
SD0592N
SY0594N
SD0692N
SY0694N
SR0890N
SD0892N
SY0894N
SR1090N
SD1092N
SY1094N
---
---
SD1492N
SY1494N
SR1690N
SD1692N
SY1694N
SR1890N
SD1892N
SY1894N
---
---
---
---
Part Number 80-1479-3 6/11 9
HOW TO READ A MODEL NUMBER
! Warning
9 REMOTE
AIR-COOLED
S Y 1094 N SI
ICE MACHINE
MODEL
ICE CUBE SIZE
R REGULAR
D DICE
Y HALF DICE
ICE MACHINE
Ice Cube Sizes
# CUBE SIZE
0 REGULAR
1 REGULAR
2 DICE
3 DICE
4 HALF-DICE
5 HALF-DICE
SERIES
CONDENSER TYPE
A SELF-CONTAINED AIR-COOLED
W SELF-CONTAINED WATER-COOLED
N REMOTE AIR-COOLED
CONDENSER TYPE
AIR-COOLED
WATER-COOLED
AIR-COOLED
WATER-COOLED
AIR-COOLED
WATER-COOLED
ADDITIONAL SPECS
3 PHASE
M MARINE UNIT
HP HIGH PRESSURE
WATER VALVE
SI AUCS-SI INCLUDED
Regular
1-1/8" x 1-1/8" x 7/8"
2.86 x 2.86 x 2.22 cm
Dice
7/8" x 7/8" x 7/8"
2.22 x 2.22 x2.22 cm
Half Dice
3/8" x 1-1/8" x 7/8"
0.95 x 2.86 x 2.22 cm
Personal Injury Potential
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
10 Part Number 80-1479-3 6/11
! Warning
All Manitowoc ice machines require the ice
storage system (bin, dispenser, etc.) to
incorporate an ice deflector.
48” wide S Model ice machines require adding
Manitowoc Ice Deflector Kit K00349 when
installing with non-Manitowoc ice storage
systems.
30” wide S Model ice machines require adding
Manitowoc Ice Deflector Kit K00347 when
installing with non-Manitowoc ice storage
systems.
Prior to using a non-Manitowoc ice storage
system with other Manitowoc ice machines,
contact the manufacturer to assure their ice
deflector is compatible with Manitowoc ice
machines.
Model/Serial Number Location
These numbers are required when requesting
information from your local Manitowoc Distributor,
service representative, or Manitowoc Ice, Inc. The
model and serial number are listed on the OWNER
WARRANTY REGISTRATION CARD. They are also
listed on the MODEL/SERIAL NUMBER DECAL
affixed to the ice machine.
Part Number 80-1479-3 6/11 11
Energy Efficient Ice Machine Serial Breaks
Some specifications have changed with our release of
more Energy Efficient machines. The following
machines have a serial break to indicate when they
became more Energy Efficient.
Series Ice
Machine
S300 110704351
S420 110667970
S450 110670157
S500 110684316
S850 110683282
S1000 110697023
S1200 110707329
S1400W
S1400W
S1400A
S1400W
S1400N
S1800A
S1800W
S1800N
Serial Break/Manufacture Date for
Energy Efficient Machines
Manufacture Date After 0711
(November 2007)
Manufacture Date Between
0711 & 0905
(November 2007 & May 2009)
Manufacture Date After 0905
(May 2009)
Manufacture Date After 0910
(October 2009)
12 Part Number 80-1479-3 6/11
Ice Machine Warranty Information
Important
OWNER WARRANTY REGISTRATION CARD
Warranty coverage begins the day the ice machine is
installed.
Complete and mail the OWNER WARRANTY
REGISTRATION CARD as soon as possible to
validate the installation date.
If the OWNER WARRANTY REGISTRA TION CARD is
not returned, Manitowoc will use the date of sale to the
Manitowoc Distributor as the first day of warranty
coverage for your new ice machine.
Part Number 80-1479-3 6/11 13
COMMERCIAL WARRANTY COVERAGE
Manitowoc Ice, (hereinafter referred to as the
"COMP ANY") warrants for a period of thirty -six months
from the installation date (except as limited below) that
new ice machines manufactured by the COMPANY
shall be free of defects in material or workmanship
under normal and proper use and maintenance as
specified by the COMPANY and upon proper
installation and start-up in accordance with the
instruction manual supplied with the ice machine.
The COMPANY'S warranty hereunder with respect to
the compressor shall apply for an additional twentyfour months, excluding all labor charges, and with
respect to the evaporator for an additional twenty-four
months, including labor charges.
The obligation of the COMPANY under this warranty is
limited to the repair or replacement of parts,
components, or assemblies that in the opinion of the
COMPANY are defective. This warranty is further
limited to the cost of parts, components or assemblies
and standard straight time labor charges at the
servicing location. Time and hourly rate schedules, as
published from time to time by the COMPANY, apply to
all service procedures.
Additional expenses including without limitation, travel
time, overtime premium, material cost, accessing or
removal of the ice machine, or shipping are the
responsibility of the owner, along with all maintenance,
adjustments, cleaning, and ice purchases.
Labor covered under this warranty must be performed
by a COMPANY Contracted Service Representative or
a refrigeration service agency as qualified and
authorized by the COMPANY'S local Distributor.
The COMPANY'S liability under this warranty shall in
no event be greater than the actual purchase price
paid by customer for the ice machine.
14 Part Number 80-1479-3 6/11
The foregoing warranty shall not apply to (1) any part
or assembly that has been altered, modified, or
changed; (2) any part or assembly that has been
subjected to misuse, abuse, neglect, or accidents; (3)
any ice machine that has been installed and/or
maintained inconsistent with the technical instructions
provided by the COMPANY; or (4) any ice machine
initially installed more than five years from the serial
number production date. This warranty shall not apply
if the Ice Machine's refrigeration system is modified
with a condenser, heat reclaim device, or parts and
assemblies other than those manufactured by the
COMPANY, unless the COMPANY approves these
modifications for specific locations in writing.
THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES OR GUARANTEES OF ANY
KIND, EXPRESSED OR IMPLIED, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
In no event shall the COMPANY be liable for any
special, indirect, incidental or consequential damages.
Upon the expiration of the warranty period, the
COMPANY'S liability under this warranty shall
terminate. The foregoing warranty shall constitute the
sole liability of the COMPANY and the exclusive
remedy of the customer or user.
To secure prompt and continuing warranty service, the
warranty registration card must be completed and sent
to the COMPANY within five (5) days from the
installation date.
To obtain warranty service or information regarding
your Product, please contact us at:
MANITOWOC ICE
2110 So. 26th St. P.O. Box 1720,
Manitowoc, WI 54221-1720
Telephone: 920-682-0161 Fax: 920-683-7585
www.manitowocice.com
Part Number 80-1479-3 6/11 15
RESIDENTIAL ICE MACHINE LIMITED WARRANTY
WHAT DOES THIS LIMITED WARRANTY COVER?
Subject to the exclusions and limitations below,
Manitowoc Ice, Inc. (“Manitowoc”) warrants to the
original consumer that any new ice machine
manufactured by Manitowoc (the “Product”) shall be
free of defects in material or workmanship for the
warranty period outlined below under normal use and
maintenance, and upon proper installation and startup in accordance with the instruction manual supplied
with the Product.
HOW LONG DOES THIS LIMITED WARRANTY
LAST?
Product Covered Warranty Period
Ice Machine
Twelve months from the
sale date
WHO IS COVERED BY THIS LIMITED WARRANTY?
This limited warranty only applies to the original
consumer of the Product and is not transferable.
16 Part Number 80-1479-3 6/11
WHAT ARE MANITOWOC ICE’S OBLIGATIONS
UNDER THIS LIMITED WARRANTY?
If a defect arises and Manitowoc receives a valid
warranty claim prior to the expiration of the warranty
period, Manitowoc shall, at its option: (1) repair the
Product at Manitowoc’s cost, including standard
straight time labor charges, (2) replace the Product
with one that is new or at least as functionally
equivalent as the original, or (3) refund the purchase
price for the Product. Replacement parts are
warranted for 90 days or the balance of the original
warranty period, whichever is longer. The foregoing
constitutes Manitowoc’s sole obligation and the
consumer’s exclusive remedy for any breach of this
limited warranty. Manitowoc’ s liability under this limited
warranty is limited to the purchase price of Product.
Additional expenses including, without limitation,
service travel time, overtime or premium labor
charges, accessing or removing the Product, or
shipping are the responsibility of the consumer.
HOW TO OBTAIN WARRANTY SERVICE
To obtain warranty service or information regarding
your Product, please contact us at:
MANITOWOC ICE
2110 So. 26th St.
P.O. Box 1720,
Manitowoc, WI 54221-1720
Telephone: 920-682-0161 Fax: 920-683-7585
www.manitowocice.com
Part Number 80-1479-3 6/11 17
WHAT IS NOT COVERED?
This limited warranty does not cover, and you are
solely responsible for the costs of: (1) periodic or
routine maintenance, (2) repair or replacement of the
Product or parts due to normal wear and tear, (3)
defects or damage to the Product or parts resulting
from misuse, abuse, neglect, or accidents, (4) defects
or damage to the Product or parts resulting from
improper or unauthorized alterations, modifications, or
changes; and (5) defects or damage to any Product
that has not been installed and/or maintained in
accordance with the instruction manual or technical
instructions provided by Manitowoc. To the extent that
warranty exclusions are not permitted under some
state laws, these exclusions may not apply to you.
E
XCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS
IMITED WARRANTY IS THE SOLE AND EXCLUSIVE
L
W
ARRANTY OF MANITOWOC WITH REGARD TO THE
P
RODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY
IMITED TO THE DURATION OF THE LIMITED WARRANTY
L
A
PPLICABLE TO THE PRODUCTS AS STATED ABOVE,
I
NCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF
ERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
M
P
URPOSE.
Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not
apply to you.
18 Part Number 80-1479-3 6/11
IN NO EVENT SHALL MANITOWOC OR ANY OF ITS
A
FFILIATES BE LIABLE TO THE CONSUMER OR ANY
THER PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL
O
O
R SPECIAL DAMAGES OF ANY KIND (INCLUDING,
W
ITHOUT LIMITATION, LOSS OF PROFITS, REVENUE OR
USINESS) ARISING FROM OR IN ANY MANNER
B
C
ONNECTED WITH THE PRODUCT, ANY BREACH OF THIS
L
IMITED WARRANTY, OR ANY OTHER CAUSE
HATSOEVER, WHETHER BASED ON CONTRACT, TORT
W
O
R ANY OTHER THEORY OF LIABILITY.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
HOW STATE LAW APPLIES
This limited warranty gives you specific legal rights,
and you may also have rights that vary from state to
state or from one jurisdiction to another.
REGISTRATION CARD
T o secure prompt and continuing warranty service, this
warranty registration card must be completed and sent
to Manitowoc within thirty (30) days from the sale date.
Complete the registration card and send it to
Manitowoc.
Part Number 80-1479-3 6/11 19
20 Part Number 80-1479-3 6/11
This Page Intentionally Left Blan k
Installation
!
Warning
PERSONAL INJURY POTENTIAL
Remove all ice machine panels before lifting and
installing.
Location of Ice Machine
The location selected for the ice machine head section
must meet the following criteria. If any of these criteria
are not met, select another location.
• The location must be free of airborne and other
contaminants.
• Self contained air and water cooled - The air
temperature must be at least 35°F (1.6°C), but
must not exceed 110°F (43.4°C).
• Remote air cooled - The air temperature must be
at least -20°F (-29°C), but must not exceed 120°F
(49°C)
• Ice Making Water Inlet - Water Pressure must be
at least 20 psi (1.38 bar), but must not exceed 80
psi (5.52 bar).
• Condenser Water Inlet - Water Pressure must be
at least 20 psi (1.38 bar), but must not exceed
150 psi (10.34 bar). S3300W-HP units allow water
pressure up to 350 psig (24.13 bar)
• The location must not be near heat-generating
equipment or in direct sunlight and protected from
weather.
• The location must not obstruct air flow through or
around the ice machine. Refer to chart below for
clearance requirements.
• The ice machine must be protected if it will be
subjected to temperatures below 32°F (0°C).
Failure caused by exposure to freezing
temperatures is not covered by the warranty. See
“Removal from Service/Winterization”
.
Part Number 80-1479-3 6/11 21
Ice Machine Clearance Requirements
S300
Top/Sides 16" (40.6 cm) 8" (20.3 cm)
Back 5" (12.7 cm) 5" (12.7 cm)
Self-Contained
Air-Cooled
Self-Contained
Water-Cooled
S320/S450/S500/
S600/S850/S1000
Top/Sides 8" (20.3 cm) 8" (20.3 cm)
Back 5" (12.7 cm) 5" (12.7 cm)
S420
Top/Sides 12" (30.5 cm) 8" (20.3 cm)
Back 5" (12.7 cm) 5" (12.7 cm)
S1200
Top 8" (20.3 cm) 8" (20.3 cm)
Sides 12" (30.5 cm) 8" (20.3 cm)
Back 5" (12.7 cm) 5" (12.7 cm)
S1400/S1600/
S1800
Top/Sides 24" (61.0 cm) 8" (20.3 cm)
Back 12" (30.5 cm) 5" (12.7 cm)
**
S3300
Top/Sides 8" (20.3 cm)
Back 24" (61.0 cm)
* There is no minimum clearance required for water-cooled or
remote ice machines. This value is recommended for efficient
operation and servicing only.
** S3300 - 24” on all sides is recommended to allow access without
moving the bin/ice machine .
Self-Contained
Air-Cooled
Self-Contained
Air-Cooled
Self-Contained
Air-Cooled
Self-Contained
Air-Cooled
Water-Cooled
Water-Cooled and
Remote*
Water-Cooled and
Remote*
Water-Cooled and
Remote*
Water-Cooled
and Remote*
*
22 Part Number 80-1479-3 6/11
Ice Machine Heat of Rejection
Series Ice
Machine
S300 3,800 6,000
S320 3,800 6,000
S420/S450 7,000 9,600
S500 7,000 9,600
S600 9,000 13,900
S850 12,000 18,000
S1000 16,000 22,000
S1200 19,000 28,000
S1400 19,000 28,000
S1600 21,000 31,000
S1800 24,000 36,000
Energy Efficient Machines
S300 5,000 6,000
S420/S450 5,900 6,900
S500 6,100 6,900
S850 13,000 16,000
S1000 17,700 21,000
S1200 20,700 24,500
S1400W 25,000 28,000
S1400A/
S1400N
S1800 31,000 36,000
S3300 45,000 51,000
*BTU/Hour
Because the heat of rejection varies during the ice making
cycle, the figure shown is an average.
Heat of Rejection
Air
Conditioning*
23,500 27,000
Peak
Part Number 80-1479-3 6/11 23
REMOTE CONDENSER LINE SET INSTALLATION
Important
Remote Single
Ice Machine
S500 JC0495
S600
S800
S1000
S1400
S1600
S1800
*Line Set Discharge Line Liquid Line
RT 1/2" (1.27 cm) 5/16" (.79 cm)
RL 1/2" (1.27 cm) 3/8" (.95 cm)
Air Temperature Around the Condenser
Minimum Maximum
-20°F (-29°C) 120°F (49°C)
Circuit
Condenser
JC0895
JC1395
Line Set*
RT-20-R404A
RT-35-R404A
RT-50-R404A
RT-20-R404A
RT-35-R404A
RT-50-R404A
RL-20-R404A
RL-35-R404A
RL-50-R404A
Manitowoc remote systems are only approved
and warranted as a complete new package.
Warranty on the refrigeration system will be
void if a new ice machine head section is
connected to pre-existing (used) tubing or
remote condensers or vice ve r sa .
24 Part Number 80-1479-3 6/11
CALCULATING REMOTE CONDENSER
!
Caution
INSTALLATION DISTANCES
NOTE: Manitowoc warrants only complete new and
unused remote packages. Warranty on the
refrigeration system will be void if a new ice machine
head section is connected to existing (used) tubing or
condensers.
Line Set Length
The maximum length is 100' (30.5 m).
The ice machine compressor must have the proper oil
return. The receiver is designed to hold a charge
sufficient to operate the ice machine in ambient
temperatures between -20°F (-28.9°C) and 120°F
(49°C), with line set lengths of up to 100' (30.5 m).
Line Set Rise/Drop
The maximum rise is 35' (10.7 m).
The maximum drop is 15' (4.5 m).
If a line set has a rise followed by a drop, another
rise cannot be made. Likewise, if a line set has a
drop followed by a rise, another drop cannot be
made.
Part Number 80-1479-3 6/11 25
Calculated Line Set Distance
The maximum calculated distance is 150' (45.7 m).
Line set rises, drops, horizontal runs (or combinations
of these) in excess of the stated maximums will
exceed compressor start-up and design limits. This will
cause poor oil return to the compressor.
Make the following calculations to make sure the line
set layout is within specifications.
1. Insert the measured rise into the formula below.
Multiply by 1.7 to get the calculated rise.
(Example: A condenser located 10 feet above the
ice machine has a calculated rise of 17 feet.)
2. Insert the measured drop into the formula below.
Multiply by 6.6 to get the calculated drop.
(Example. A condenser located 10 feet below the
ice machine has a calculated drop of 66 feet.)
3. Insert the measured horizontal distance into the
formula below. No calculation is necessary.
4. Add together the calculated rise, calculated
drop, and horizontal distance to get the total
calculated distance. If this total exceeds 150'
(45.7 m), move the condenser to a new location
and perform the calculations again.
26 Part Number 80-1479-3 6/11
Maximum Line Set Distance Formula
Step 1
Measured Rise ____ X 1.7 = ______Calculated Rise
(35 ft. Max)
Step 2
Measured Drop ____ X 6.6 = ______Calculated Drop
(15 ft. Max.)
Step 3
Measured Horizontal Distance = _________Horizontal
(100 ft. Max.) Distance
Step 4
Total Calculated Distance = ________Total Calculated
(150 ft. Max.) Distance
LENGTHENING OR REDUCING LINE SET LENGTHS
In most cases, by routing the line set properly,
shortening will not be necessary. When shortening or
lengthening is required, do so before connecting the
line set to the ice machine or the remote condenser.
This prevents the loss of refrigerant in the ice machine
or condenser.
The quick connect fittings on the line sets are
equipped with Schraeder valves. Use these valves to
recover any vapor charge from the line set. When
lengthening or shortening lines follow good
refrigeration practices, purge with nitrogen and
insulate all tubing. Do not change the tube sizes.
Evacuate the lines and place about 5 oz (143g) of
vapor refrigerant charge in each line.
Part Number 80-1479-3 6/11 27
CONNECTING A LINE SET
1. Remove the dust caps from the line set,
condenser and ice machine.
2. Apply refrigeration oil to the threads on the quick
disconnect couplers before connecting them to
the condenser.
3. Carefully thread the female fitting to the
condenser or ice machine by hand.
4. Tighten the couplings with a wrench until they
bottom out.
5. Turn an additional 1/4 turn to ensure proper
brass-to-brass seating. Torque to the following
specifications:
Liquid Line Discharge Line
10-12 ft lb.
(13.5-16.2 N•m)
35-45 ft lb.
(47.5-61.0 N•m)
6. Check all fittings and valve caps for leaks.
7. Make sure Schraeder cores are seated and
Schraeder caps are on and tight.
28 Part Number 80-1479-3 6/11
Component Identification
WATER CURTAIN
CONTROL BOX
WATER
DISTRIBUTION
TUBE
TOGGLE
SWITCH
WATER
TROUGH
REFRIGERATION
ACCESS VALVES
ICE
THICKNESS
CONTROL
EVAPORATOR
WA TER LEVEL
PROBE
WATER PUMP
WATER INLET
LOCATION, THE
WA TER INLET V ALVE
IS LOCATED IN THE
REFRIGERATION
COMPARTMENT
S Model Single Evaporator Models
Part Number 80-1479-3 6/11 29
S Model Quad Evaporator Models
WATER
PUMPS
WA TER LEVEL
PROBE
EVAPORATORS
WATER
TROUGH
CONTROL
BOX
ICE DAMPERS
30 Part Number 80-1479-3 6/11
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