Manitowoc Ice Q 800 User Manual
Marine
Q 800
Ice Machine
Installation and
Owner/Operator
Use and Care Manual
Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and
related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will
provide you with many years of reliable and economical performance.
Part Number 80-1207-3
Rev. C 7/00
Safety Notices
Procedural Notices
When using or servicing a Q Model Ice Machine, be
sure to pay close attention to the safety notices in this
manual. Disregarding the notices may lead to serious
injury and/or damage to the ice machine.
Throughout this manual, you will see the following
types of safety notices:
WARNING
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement, and then proceed carefully.
CAUTION
Text in a Caution box alerts you to a situation in
which you could damage the ice machine. Be sure
to read the Caution statement, and then proceed
carefully.
When using or servicing a Q Model Ice Machine, be
sure to read the procedural notices in this manual.
These notices supply helpful and important
information.
Throughout this manual, you will see the following
types of procedural notices:
Important
Important boxes serve two functions.
They call the operator’s attention to important
information.
They also provide the service technician with
information that may help perform a procedure
more efficiently. Disregarding this information may
slow down the work.
NOTE: Text set off as a Note provides you with
simple, but useful, extra information.
CAUTION
Proper installation, care and maintenance are
essential for maximum ice production and troublefree operation of your Manitowoc Ice Machine.
Read and understand this manual. It contains
valuable care and maintenance information. If you
encounter problems not covered by this manual,
feel free to contact Manitowoc Ice, Inc. We will be
happy to provide assistance.
Important
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
Table of Contents
Table of Contents
Model/Serial Number Location......................................................................................................................1-2
Owner Warranty Registration Card..............................................................................................................1-3
Warranty Coverage.........................................................................................................................................1-3
General..............................................................................................................................................................2-1
Ice Machine Dimensions..................................................................................................................................2-1
Ice Storage Bin Dimensions ............................................................................................................................2-3
Location of Ice Machine..................................................................................................................................2-5
Leveling the Ice Storage Bin...........................................................................................................................2-6
Electrical Service..............................................................................................................................................2-6
Water Service/Drains.......................................................................................................................................2-10
Installation Checklist.......................................................................................................................................2-19
Before Starting the Ice Machine.....................................................................................................................2-20
Component Identification ...............................................................................................................................3-1
Ice Making Sequence of Operation................................................................................................................3-2
Operational Checks .........................................................................................................................................3-4
General..............................................................................................................................................................4-1
Ice Machine Inspection....................................................................................................................................4-1
Exterior Cleaning.............................................................................................................................................4-1
Cleaning the Condenser ..................................................................................................................................4-1
Interior Cleaning and Sanitizing....................................................................................................................4-3
Removal of Parts for Cleaning/Sanitizing.....................................................................................................4-6
Water Treatment/Filtration............................................................................................................................4-11
Checklist............................................................................................................................................................5-1
Safety Limit Feature........................................................................................................................................5-2
i
Table of Contents
Page Intentionally Left Blank
ii
Section 1 General Information
Section 1
General Information
Owner Warranty Registration Card
GENERAL
Warranty coverage begins the day your new ice machine is installed.
Important
Complete and mail the OWNER WARRANTY
REGISTRATION CARD as soon as possible to
validate the installation date.
If you do not return your OWNER WARRANTY
REGISTRATION CARD, Manitowoc will use the
date of sale to the Manitowoc Distributor as the first
day of warranty coverage for your new ice machine.
Warranty Coverage
GENERAL
The following Warranty outline is provided for your
convenience. For a detailed explanation, read the
warranty bond shipped with each product.
Contact your local Manitowoc representative or
Manitowoc Ice, Inc. if you need further warranty
information.
Important
This product is intended exclusively for
commercial application. No warranty is extended
for personal, family, or household purposes.
PARTS
1. Manitowoc warrants the ice machine against
defects in materials and workmanship, under
normal use and service for three (3) years from
the date of original installation.
2. The evaporator and compressor are covered by an
additional two (2) year (five years total) warranty
beginning on the date of the original installation.
LABOR
1. Labor required to repair or replace defective
components is covered for three (3) years from
the date of original installation.
2. The evaporator is covered by an additional two
(2) year (five years total) labor warranty beginning
on the date of the original installation..
EXCLUSIONS
The following items are not included in the ice
machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as
outlined in this manual.
2. Repairs due to unauthorized modifications to the
ice machine or use of non-standard parts without
prior written approval from Manitowoc Ice, Inc.
3. Damage caused by improper installation of the
ice machine, electrical supply, water supply or
drainage, or damage caused by floods, storms, or
other acts of God.
4. Premium labor rates due to holidays, overtime,
etc.; travel time; flat rate service call charges;
mileage and miscellaneous tools and material
charges not listed on the payment schedule.
Additional labor charges resulting from the
inaccessibility of equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse,
neglect or accidents.
6. Damage or problems caused by installation,
cleaning and/or maintenance procedures
inconsistent with the technical instructions
provided in this manual.
7. This product is intended exclusively for
commercial application. No warranty is extended
for personal, family, or household purposes.
AUTHORIZED WARRANTY SERVICE
To comply with the provisions of the warranty, a
refrigeration service company, qualified and
authorized by your Manitowoc distributor, or a
Contracted Service Representative must perform the
warranty repair.
Normal maintenance, adjustments and cleaning as
outlined in this manual are not covered by the
warranty.
1-1
General Information Section 1
Page Intentionally Left Blank
1-2
Section 2 Installation Instruction
Section 2
Installation Instructions
General
These instructions are provided to assist the
qualified installer. Check your local Yellow Pages
for the name of the nearest Manitowoc distributor,
or call Manitowoc Ice, Inc. for information
regarding start-up services.
Ice Machine Dimensions
Q800 ICE MACHINE
WATER COOLED
2.38”
(6.05 cm)
7.88”
(20.02 cm)
5.75”
(14.61 cm)
(7.95 cm)
30.00”
(76.20 cm)
3.13”
0.75”
(1.91 cm)
2.50”
(6.35 cm)
1.88”
(4.78 cm)
24.50”
(62.23 cm)
10.38”
(26.37 cm)
SV1612
3.38”
(8.59 cm)
(12.70 cm)
4.38”
(11.12 cm)
Important
Failure to follow these installation guidelines may
affect warranty coverage.
H
5.00”
2-1
Installation Instructions Section 2
Location of Ice Machine
The location selected for the ice machine must meet
the following criteria. If any of these criteria are not
met, select another location.
• The location must be free of airborne and other
contaminants.
• The air temperature must be at least 35°F (1.6°C),
but must not exceed 110°F (43.4°C).
• The location must not be near heat-generating
equipment or in direct sunlight.
• The location must not obstruct air flow through or
around the ice machine. Refer to the chart below
for clearance requirements.
Water-Cooled
Top/Sides 5” (127 mm)*
Back 5” (127 mm)*
*There is no minimum clearance required. This value
is recommended for efficient operation and servicing
only.
Leveling the Ice Storage Bin
1. Screw the leveling legs onto the bottom of the
bin.
2. Screw the foot of each leg in as far as possible.
CAUTION
The legs must be screwed in tightly to prevent
them from bending.
3. Move the bin into its final position.
4. Level the bin to assure that the bin door closes
and seals properly. Use a level on top of the bin.
Turn each foot as necessary to level the bin.
5. Inspect bin gasket prior to ice machine
installation. (Manitowoc bins come with a closed
cell foam gasket installed along the top surface of
the bin.)
6. Install ice machine on bin.
NOTE: An optional caster assembly is available for
use in place of the legs. Installation instructions are
supplied with the casters.
THREAD “FOOT”
Leveling Leg and Foot
THREAD
LEVELING LEG
INTO BASE OF
CABINET
IN AS FAR AS
POSSIBLE
SV1606
2-2
Section 2 Installation Instructions
Electrical Service
GENERAL
WARNING
All wiring must conform to local, state and
national codes.
VOLTAGE
The maximum allowable voltage variation is ± 10%
of the rated voltage at ice machine start-up (when the
electrical load is highest).
The ice machine must be grounded in accordance
with national and local electrical codes.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for
each ice machine. Circuit breakers must be H.A.C.R.
rated (does not apply in Canada).
MINIMUM CIRCUIT AMPACITY
The minimum circuit ampacity is used to help select
the wire size of the electrical supply. (Minimum
circuit ampacity is not the ice machine’s running amp
load.)
The wire size (or gauge) is also dependent upon
location, materials used, length of run, etc., so it must
be determined by a qualified electrician.
WARNING
Q800 ICE MACHINE
Voltage Water Cooled
Ice
Machine
Q800
Phase
Cycle
208-230/1/60
208-230/3/60
230/1/50
Maximum
Fuse
Circuit
Breaker
20
15
20
Minimum
Circuit
Amps
11.4
8.2
10.6
Electrical Wiring Connections
These diagrams are not intended to show proper
wire routing, wire sizing, disconnects, etc., only
the correct wire connections.
All electrical work, including wire routing and
grounding, must conform to local, state and
national electrical codes.
Though wire nuts are shown in the drawings, the
ice machine field wiring connections may use
either wire nuts or screw terminals.
Water Cooled Ice Machine
208-230/1/60
L
1
WARNING
N = 115V
OR
L2 = 208-230V
L
1
GROUND
ICE MACHINE
CONNECTIONS
TO SEPARATE
FUSE/ BREAKER
GROUND
SV1258
2-3
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