Manitowoc Ice G-0600, J-0600 User Manual

“T” Fitting
Swage Joint
J/B/G-0600 COMPRESSOR REPLACEMENT
Installation Instructions
NOTE: THIS REPLACEMENT IS ONLY FOR THE J, B, AND G-SERIES ICE MACHINES. START AND RUN
COMPONENT CHANGES VARY WITH THE TYPE OF MACHINE. FOR J-SERIES MACHINES ONLY, THE RUN CAPACITOR NEEDS TO BE REPLACED WITH THE ONE INCLUDED IN THE KIT. B AND G-SERIES MACHINES NEED ALL OF THE START AND RUN COMPONENTS REPLACED WITH THE ONES INCLUDED IN THE KIT.
1. Disconnect power to the ice machine at the electrical
disconnect (moving the toggle switch to the off position will not disconnect line voltage).
2. Remove panels (top, front, left and right sides).
3. Recover refrigerant from ice machine.
4. Remove right side corner post (when facing the front
of the machine) and back panel.
6. Unsweat suction line at compressor port. Unsweat
discharge and process lines at the T fitting and swage joint (or after “T” fitting, if remote) respectively.
NOTE: IF REPLACING COMPRESSOR IN A
REMOTE ICE MACHINE, BE SURE TO UNSWEAT THE CONNECTION BETWEEN THE HPR VALVE AND THE PROCESS TUBING AT THE “T” FITTING.
5. Remove wiring from compressor terminals.
7. Remove compressor from machine. Make sure to
crimp and braze shut ports to compressor.
8. Insert new compressor into the machine, as shown.
Manitowoc Ice, Inc.
2110 South 26 Street, P.O. Box 1720, Manitowoc, WI 54221-1720 USA 8006183 Telephone 920-682-0161, Fax - Sales: 920-683-7589, Service/Parts: 920-683-7585, Other: 920-683-7879 Sheet 1 of 3
Web Site - www.manitowocice.com 06/25/01
9. Fit tubing provided into the proper place, as shown.
Cut ice machine suction line to fit new tubing. Deburr suction line before fitting new tubing in.
NOTE: IF REPLACING COMPRESSOR INTO A
REMOTE ICE MACHINE, MAKE SURE TO FIRST FOLLOW INSTRUCTIONS A, B, AND C BELOW, BEFORE PROCEEDING TO INSTRUCTION #10.
A. Replace elbow with “T” fitting.
11. Braze all tubing into place. Purge system with
nitrogen during all brazing operations on the ice machine.
12. Use electrical tape to seal suction line insulation.
13. Reattach the wiring harness to the compressor.
B. Replace HPR valve and L-shaped tube that was
removed earlier. Adjust to fit without rubbing against any other parts of the machine.
C. Return to instruction #10.
10. Place armaflex insulation provided in kit on suction
line, as shown in picture below. Slide insulation up tubing and secure while brazing.
14. Replace the filter/dryer before evacuating the
machine. Make sure that the filter/dryer tubing is not rubbing against the compressor.
15. Evacuate machine to 500 microns.
8006183
Sheet 2 of 3
06/25/01
16. Charge the machin e with the nameplate charge.
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