Manaras Opera-H, Opera-J, Opera-SH, Opera-HJ, OPH Installation Manual

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Page 1

Installation & Instruction Manual

Commercial & Industrial Heavy Duty Jackshaft Operator

(For sectional doors, rolling doors and grilles)

Opera-H

(OPH)

READ AND FOLLOW ALL INSTRUCTIONS. SAVE THESE INSTRUCTIONS. GIVE TO END-USER.

Serial #

Model #

Wiring Diagram #

Project #/Name

Opera-J

(OPJ)

Electro-Mechanical Control

Opera-HJ

(OHJ)

Opera-SH

(OSH)

Door #/Name

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 2

TABLE OF CONTENTS

Installation Instructions............................................................................................................................................... 3

1 General Specifications and Dimensions (OPH / OPJ / OHJ)..............................................................................................................................4

2 General Specifications and Dimensions (OSH)...................................................................................................................................................5

3 Door & Operator Hardware..................................................................................................................................................................................6

3.1 Delivery of Operator..................................................................................................................................................................................6

3.2 Hardware Supplied....................................................................................................................................................................................6

4 Operator Installation.............................................................................................................................................................................................7

4.1 Operator Mounting Options.......................................................................................................................................................................7

4.2 Operator Mounting Holes..........................................................................................................................................................................7

4.3 Sprockets, Spreader Bar and Drive Chain Installation.............................................................................................................................8

5 Operator Control Box...........................................................................................................................................................................................9

6 Manual Hand Chain and Disconnect Chain.......................................................................................................................................................10

6.1 Installation...............................................................................................................................................................................................10

6.2 Operating Mode.......................................................................................................................................................................................11

7 Limit Switches & Limit Cams: Adjustment & Functionality.................................................................................................................................13

7.1 Limit Switch Functionality........................................................................................................................................................................13

7.2 Limit Switch Adjustments: Open and Close Cam Settings.....................................................................................................................13

7.3 Advanced Limit Switch Adjustments.......................................................................................................................................................13

7.4 Limit Switch Adjustment Using Manual Hand Chain (if applicable)........................................................................................................14

7.5 Limit Switch Adjustment Without Manual Hand Chain (if applicable).....................................................................................................14

8 Electrical Wiring.................................................................................................................................................................................................15

8.1 Low Voltage (Controls) and High Voltage (Power) Connections............................................................................................................16

8.2 Main Power Supply Connection..............................................................................................................................................................16

8.3 Wall-Button Connection...........................................................................................................................................................................17

8.4 Optional Accessory Connections............................................................................................................................................................18

9 Operator Start-up...............................................................................................................................................................................................22

10 Clutch Adjustment..............................................................................................................................................................................................23

11 Electromechanical Circuit Programming (Contactor Circuit).............................................................................................................................24

11.1 Run Mode Settings..................................................................................................................................................................................24

11.2 On Site Modifications..............................................................................................................................................................................25

User Instructions........................................................................................................................................................ 26

1 Quick Fix Instructions.........................................................................................................................................................................................27

Maintenance Instructions........................................................................................................................................... 28

1 Preventative Maintenance Schedule.................................................................................................................................................................28

1.1 Mechanical Inspection.............................................................................................................................................................................28

1.2 Electrical Inspection................................................................................................................................................................................29

1.3 Band Brake Maintenance........................................................................................................................................................................30

2 Troubleshooting Guide.......................................................................................................................................................................................32

3 Electrical Drawings.............................................................................................................................................................................................34

3.1 1 Phase Operator – Hardwired Wiring....................................................................................................................................................34

3.2 3 Phase Operator – Hardwired Wiring....................................................................................................................................................35

3.3 External Wiring – Hardwired...................................................................................................................................................................36

4 Mechanical Exploded Views and Replacement Components...........................................................................................................................37

4.1 Opera Heavy-Duty Jackshaft General View...........................................................................................................................................37

4.2 Opera-H...................................................................................................................................................................................................38

4.3 Opera-J...................................................................................................................................................................................................39

4.4 Opera-HJ.................................................................................................................................................................................................40

4.5 Opera-SH................................................................................................................................................................................................41

4.6 Opera Brake (BRAKE 013).....................................................................................................................................................................42

4.7 Opera Control Box - Hardwired...............................................................................................................................................................43

4.8 Replacement Motors, Transformers, Solenoids, Relays and Resets.....................................................................................................44

Notes............................................................................................................................................................................ 45

Warranty...................................................................................................................................................................... 47

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 3

Installation Instructions

IMPORTANT INSTALLATION INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF SEVERE INJURY OR

DEATH TO PERSONS:

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Install only on a properly operating and balanced door. A door that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies and other hardware before installing the operator.

3. Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or electrically interlocked to the power unit) that are connected to the door before installing the operator.

4. Installation of this door operator must be done by a qualified installer.

5. Verify that the operator is correct for type, size of door and frequency of use per the operator specifications.

6. Install the door operator at least 8 feet (2,44 m) or more above the floor if the operator has exposed moving parts. Covers or guarding, provided by the manufacturer, must be installed when the operator is mounted less than 8 feet (2,44 m) above the floor.

7. Do not connect the door operator to the source of power until instructed to do so.

8. Locate the control station: (a) within sight of the door, (b) at a minimum height of

5 feet (1,5 m) above floors, landings, steps or any other adjacent walking surface so small children cannot reach it, and (c) away from all moving parts of the door.

9. Install the Entrapment Warning Placard next to the control station in a prominent location.

10. For products having a manual release, instruct the end user on the operation of the manual release.

11. If you have any questions about the safety of the door operating system, do not install the operator, contact Manaras-Opera at 1-800-361-2260.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 4

1 General Specifications and Dimensions (OPH / OPJ / OHJ)

SUPPLY VOLTAGE...............................115, 230 VAC single-phase, 208, 460, 575 VAC three-phase

CONTROL VOLTAGE............................24 VAC class 2 transformer, 2 amp fuse type ACG

MOTOR.................................................Continuous duty 1/2, 3/4, 1 horsepower

OPERATOR OUTPUT SPEED..............41 RPM

NET WEIGHT (Operator only)...............86 Lbs (39 Kg) for 1/2HP 115V Opera-H model

STANDARD WIRING TYPE..................C2 (momentary contact to open/stop and constant-pressure-to-close)

APPLICATION.......................................Heavy duty for sectional doors, rolling doors and grilles

DUTY.....................................................25 cycles/hour or 100 cycles/day maximum

Figure 1 - Opera-H, Opera-J and Opera-HJ Dimensions

Table 1 - Operator Selection Guide (OPH / OPJ / OHJ)

Maximum Area in Square Feet (general guideline)

Rolling Doors Sectional Doors

Insulated

Steel

½ 157 236 260 319 358 196 245 314 343 392 ¾ 206 294 358 451 515 270 319 441 490 549

1 255 358 446 574 613 294 392 490 564 613

16 ga

Steel

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Steel Grilles

20 ga

Steel

Alu. Door

22 ga Steel

Alu. Grilles

24 ga

Steel

18 ga

ins.

Steel

18 ga

20 ga

ins.

Wood

Steel 20 ga,

22 & 24 ga

ins.

Alu. Steel

22 & 24 ga

Fiber

Glass

Page 5

2 General Specifications and Dimensions (OSH)

SUPPLY VOLTAGE...............................115, 230 VAC single-phase, 208, 460, 575 VAC three-phase

CONTROL VOLTAGE............................24 VAC class 2 transformer, 2 amp fuse type ACG

MOTOR.................................................Continuous duty 1/2, 3/4, 1 horsepower

OPERATOR OUTPUT SPEED..............41 RPM

NET WEIGHT (Operator only)...............96 Lbs (44 Kg)

STANDARD WIRING TYPE..................C2 (momentary contact to open/stop and constant-pressure-to-close)

APPLICATION.......................................Ultra high-end heavy duty v-belt drive for sectional doors, rolling doors and

grilles

DUTY.....................................................25 cycles/hour or >100 cycles/day

Figure 2 - Opera-SH Dimensions

Table 2 - Operator Selection Guide (OSH)

Maximum Area in Square Feet (general guideline)

Rolling Doors Sectional Doors

Insulated

Steel

½ 157 236 260 319 358 196 245 314 343 392 ¾ 206 294 358 451 515 270 319 441 490 549

1 255 358 446 574 613 294 392 490 564 613

16 ga

Steel

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Steel Grilles

20 ga

Steel

Alu. Door

22 ga Steel

Alu. Grilles

24 ga

Steel

18 ga

ins.

Steel

18 ga

20 ga

ins.

Wood

Steel 20 ga,

22 & 24 ga

ins.

Alu. Steel

22 & 24 ga

Fiber

Glass

Page 6

3 Door & Operator Hardware

3.1 Delivery of Operator

Upon delivery of your OPERA jackshaft operator, inspect the unit immediately for any shipping damages. Verify that you have received all the hardware parts pertaining to your operator model, as listed in Table 3 and shown in Figure 3. If ordered, other items such as radio controls or other types of optional equipment may be present. If any item is missing or if there is evidence of damage, call the transport company or your direct supplier.

3.2 Hardware Supplied

Table 3 - Standard Hardware Parts Supplied

No Qty Description

1 1 3-Push-button station (open/close/stop) 2 1 Operator sprocket 3 1 Door sprocket 4 1 #41/#50 Drive chain, 4ft 5 1 #41/#50 Chain link

(1)

(1) (2)

(1)

Lxxxx Hxxxx Gxxxx

6 4 5/16-18 x 5/16” Set screw 7 2 Key 1/4” x 1-1/2” 8 1 Pocket wheel hand chain, 24ft 9 1 Chain keeper for hand chain

10 1 Disconnect chain, 14ft

(3) (4)

(4)

(3) (5)

11 1 Chain keeper for disconnect chain 12 1 Handle for disconnect chain

(5)

13 1 Entrapment Warning Placard

(1) Differs according to operator model and door characteristics (2) 5ft for 42/54/60 tooth door sprocket, 8ft for 72 tooth door sprocket (3) Quantity = 2 times door shaft height minus 4ft (4) Only supplied with OMH/OPH/OHJ/OBH/OSH/OGH/MGH/GH (5) Only supplied with OMJ/OPJ/OSH/MGH/GH

HD1HBAG

(5)

Figure 3 - Standard Jackshaft Hardware

Figure 4 - Entrapment Warning Placard

NOTE: Install the Entrapment Warning Placard (shown in Figure 4), next to the control station, visible in the area of the door.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 7

4 Operator Installation

4.1 Operator Mounting Options

The jackshaft operator line has a dual output shaft. These operators may be wall-mounted on either the left hand side or the right hand side of a sectional door. They can also be hood-mounted, using BRACKET111 (sold separately), or shelf-mounted on either side of the door.

The standard jackshaft hoist model comes with a chain hoist located on the right of the operator. If the application requires that the chain hoist be located on the left of the operator (ex: rolling doors, left operator hood mounting), it must be requested at time of order. Do not attempt to modify the chain hoist yourself.

This operator is not intended to be installed on horizontal slide doors.

Figure 5 - Right Side Wall Mount

(Chain Hoist on Right)

Figure 6 - Right Side Hood Mount with

BRACKET111 (Chain Hoist on Right)

4.2 Operator Mounting Holes

CAUTION

The operator has exposed moving parts and to prevent access to the pinch points, the operator must be installed at least 8 feet (2,44 m) or more above the floor. Alternatively, covers or guarding, provided by the manufacturer, must be installed when the operator is mounted less than 8 feet (2,44 m) above the floor.

1. Ensure that the wall or mounting surface provides adequate support for the operator. The surface must be rigid enough to prevent any play between the operator and door shaft. Manaras-Opera recommends the use of BRACKET111 for hood-mount application.

2. Locate the four mounting holes, as shown in Figure 7.

3. The optimum distance between the door shaft and the operator drive shaft is between 12" and 15".

4. Secure BRACKET111 to the end bracket of the rolling door or mount the operator to the wall with 3/8" thrubolts. If the wall construction prohibits the use of thrubolts, then appropriate and sufficiently sized lag bolts and anchors may be used.

5. Only tighten the bolts after having adjusted tension of the drive chain, as shown in section 4.3, p.8.

6. Ensure that the door and operator shafts are parallel.

Figure 7 - Opera Mounting Holes

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 8

4.3 Sprockets, Spreader Bar and Drive Chain Installation

The hardware components shown in Figure 8 have been supplied with your operator.

1. Place the door sprocket loosely on the door shaft.

2. Place the operator drive sprocket on the appropriate side of the operator and align it with the drive sprocket of the operator.

3. Lock the operator and door sprockets in place by inserting the keys and tightening their respective set screws.

4. Wrap the operator drive chain around the door sprocket and the operator sprocket. Shorten the drive chain to the appropriate length. Use the chain link to attach the operator drive chain together.

5. Slide the operator to tighten the drive chain and then firmly tighten the mounting bolts.

6. Check the tension on the chain (there should be no more than a 1/4" of slack when the chain is depressed between the sprockets).

7. Manaras-Opera recommends the use of a chain spreader (sold separately).

Set Screw

Door Shaft

Drive Chain

Washer 3/8

Nut 3/8-16

Lock Washer 3/8

Key

Door Sprocket

Spreader Collar

Chain Spreader

Bolt 3/8-16 (To attach chain spreader)

Key

Operator Shaft

Operator Sprocket

Spreader Collar

Figure 8 - Hardware Components

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 9

5 Operator Control Box

To open the control box cover, loosen the screw at the base of the cover. If the cover cannot be fully opened, the retaining arm may be used to hold the cover in other positions, see Figure 9.

After installation, allow for proper clearance upon opening the control box cover. If the cover is obstructed from opening, it is possible to remove the cover by unscrewing it from the box, see Figure 10.

Always close the cover before operating the door.

Screws

Retaining Arm

Figure 9 - Open Control Box Cover

Figure 10 - Unscrewing Screws from

Control Box Cover

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 10

6 Manual Hand Chain and Disconnect Chain

6.1 Installation

6.1.1 Chain Hoist (Opera-H / SH / HJ)

Before pulling the hand chain through the pocket wheel, pull the limit cam's retaining bracket back. Turn the cams to the center of the limit shaft to be sure that they are not being mechanically driven through their normal limit switch end positions.

1. Run the hand chain through the pocket wheel and through the chain guide, see Figure 11.

2. Allow both ends of the chain to hang down toward the ground until both ends are approximately 2 feet (0.6 m) from the floor. Cut the hand chain if necessary.

3. Connect both ends of the hand chain together.

Figure 11 - Hand Chain Installation

6.1.2 Disconnect Chain (Opera-J / SH)

1. Link the disconnect chain to the hook located at the extremity of the operator's disconnect mechanism, see Figure 12.

2. Install the handle under the chain keeper to facilitate handling of the chain.

3. Under the handle, make a knot in order to fasten the end of the chain.

Disconnect Mechanism from Operator

Disconnect Chain

6.1.3 Emergency Egress (Opera-HJ)

This operator is built to receive a quick disconnect in case of an emergency egress.

1. Pass the cable housing (from the emergency egress control) through the holes provided on the frame of the operator, see Figure 13.

2. Attach the end of the egress cable to the disconnect lever.

3. Secure positioning of the cable housing with two adjustment collars.

Chain Keeper

Handle

Figure 12 - Disconnect Chain

Knot

Figure 13 - Emergency Egress

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 11

6.2 Operating Mode

6.2.1 Opera-H (Hoist-a-matic® Chain Hoist System)

The automatic emergency chain hoist disconnect mechanism is provided in order to operate the door manually. A floor level disconnect is not required. In one simple step and by pulling the hand chain in the desired direction, the following operations may be successfully completed, see Figure 14.

1. Manual Mode 2. Return to Electric Mode 3. Storage

Pull chain on either side

to operate door.

PULL

Wiggle chain until it

moves freely.

WIGGLE

Figure 14 - Hoist-a-matic®

Follow the 3 steps shown below to

attach the chain (when not in use)

to the chain keeper.

STORE

6.2.2 Opera-J

This operator has a floor level disconnect to disconnect the door from the electrical motor and is ready to be manually operated, see Figure 15.

Disconnect Chain

Chain Keeper

Pull the handle and attach the disconnect chain to the chain keeper for manual operation.

Release the tension from the disconnect chain to return to electrical mode.

Handle

Figure 15 - Floor

Level Disconnect

Chain

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 12

6.2.3 Opera-HJ

See section 6.2.1 for Chain Hoist Operation or see section 6.1.3 for Direct “on-the-door” Manual Operation.

Activation of the quick disconnect keeps the operator disconnected mechanically and electrically for manual operation.

6.2.4 Opera-SH

This operator has a floor level hoist engagement lever to:

– disconnect the electrical control of the operator – release the brake – engage the manual hoist mechanism, see Figure 16

Chain Keeper

1. Engagement 4. Return to Electrical Mode

Pull the handle and attach the disconnect chain to the chain keeper for manual operation.

Handle

2. Manual Mode 3. Storage

Pull chain on either side to operate door.

Follow the 3 steps shown below to attach the chain (when not in use) to the chain keeper.

Disconnect Chain

Release the tension from the disconnect chain to return to electrical mode.

PULL

STORE

Figure 16 - Hoist Engagement and Hoist Operation

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 13

7 Limit Switches & Limit Cams: Adjustment & Functionality

WARNING

To reduce risk of SEVERE INJURY or DEATH to persons:

• Do not attempt to make limit switch adjustments unless power has been electrically disconnected.

7.1 Limit Switch Functionality

Open Limit Switch and Advanced Open Limit Switch

When activated, the Open Limit Switch will stop the operator while the door is travelling in the upward direction. Should be adjusted accordingly to stop door in fully opened position. The Advanced Open Limit Switch is used for a radio-control feature and to activate the Timer to Close feature (if used).

Close Limit Switch and Advanced Close Limit Switch

When activated, the Close Limit Switch will stop the operator while the door is travelling in the downward direction. Should be adjusted accordingly to stop door in fully closed position. The Advanced Close Limit Switch is used for the operation of a reversing edge or external entrapment protection devices. With this limit switch, the floor is not considered as an obstacle, therefore the door does not reverse its movement once it reaches the floor.

7.2 Limit Switch Adjustments: Open and Close Cam Settings

This operator is equipped with the ACCU-CAM® feature, for precise and quick one-handed limit setting adjustments. To adjust the limit cams, see Figure 17.

1. Pull the cam's retaining bracket back.

2. Turn the cams for limit adjustment: turning cams toward the center of the limit shaft increases door travel or turning the cams toward the limit switch decreases door travel.

7.3 Advanced Limit Switch Adjustments

The Advanced Close Limit Switch must be field adjusted in order to deactivate the reversing edge or external entrapment protection device at a maximum of 6 in (15,2 cm) from the floor. The adjustment can be performed by changing the position of the Advance Close Limit Switch on its slotted support bracket.

Cam Retaining

Bracket

Open Side

Open Cam Close Cam

Increase

Door Travel

Decrease

Door Travel

Close Side

Increase

Door Travel

Advanced Open

Limit Switch

Figure 17 - Limit Switches and Cams Adjustment

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Open Limit

Switch

Close Limit

Switch

Advanced Close

Limit Switch

Page 14

7.4 Limit Switch Adjustment Using Manual Hand Chain (if applicable)

Table 4 - Limit Switch Adjustment Procedures

Limit Switch Adjustment Procedures

1. Using the hoist, manually raise the door to a nearly opened position or desired open position.

2. Pull the cam-retaining bracket from the Open side, see Figure 17, and rotate the Open

Open Limit

Advanced

Close Limit

cam manually until it activates the Open Limit Switch sufficiently so that a “click” can be heard.

3. Release cam-retaining bracket and make sure that the bracket engages in the slots of both cams.

1. Using the hoist, manually lower the door to approx. 6” above the ground.

2. Pull the cam-retaining bracket from the Close side, see Figure 17, and rotate Close cam manually until it activates the Close limit switch sufficiently so that a “click” can be heard.

3. Release cam-retaining bracket and make sure that the bracket engages in the slots of both cams.

Limit Switch

Fine

Adjustment

1. Limit switch fine adjustment SHOULD be done after the main power supply is connected to the operator. Refer to section Operator Start-up, Table 6, p.22.

Note: One (1) notch on cam is equal (=) to about ½” of the door travel.

7.5 Limit Switch Adjustment Without Manual Hand Chain (if applicable)

Table 5 - Limit Switch Adjustment Procedures (no hoist)

Limit Switch Adjustment Procedures

1. Move the open cam close to the open limit switch and proceed as per described in section

Open Limit

Advanced

Close Limit

Operator Start-up, Table 6, p.22.

2. Release cam-retaining bracket and make sure that the bracket engages in the slots of

both cams.

1. Pull the disconnect chain for manual operation.

2. Manually open the door approx. 6” above the ground.

3. Pull the cam-retaining bracket from the Close side, see Figure 17, and rotate Close cam manually until it activates the Close limit switch sufficiently so that a “click” can be heard.

4. Release cam-retaining bracket and make sure that the bracket engages in the slots of both cams.

Limit Switch

Fine

Adjustment

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

1. Limit switch fine adjustment SHOULD be done after the main power supply is connected to the operator. Refer to section Operator Start-up, Table 6, p.22.

Note: One (1) notch on cam is equal (=) to about ½” of the door travel.

Page 15

8 Electrical Wiring

WARNING

To reduce risk of SEVERE INJURY or DEATH to persons:

• All electrical wiring should be done by a qualified professional and in accordance to local electrical codes.

• Always shut OFF the main power before performing any electrical intervention.

• Use proper wire gauge for incoming power line and for accessory connections.

• Install operator main circuit breaker next to operator for easy access for power shut-off.

• Use separate knockouts on operator control box for accessories and main power cables.

• Always separate low and high voltage wires.

• Operator should be properly grounded to the building ground and to the main power

supply ground lug.

• Always use suitable and appropriate rating circuit breakers for operator protection.

• Compare available power supply voltage to voltage on operator name plate prior to

electrical connection. Failure to connect appropriate power supply voltage may cause serious damage to the operator.

NOTICE

• THE OPERATOR MUST BE ADEQUATELY PROTECTED AGAINST OVERCURRENT AND SHORTCIRCUIT.

• PLEASE REFER TO LOCAL ELECTRICAL CODE.

• PLEASE REFER TO NATIONAL ELECTRIC CODE (NFPA 70) ARTICLE 430 SECTION IV (430,51 /

430,52 / 430,53).

• PLEASE REFER TO CANADIAN ELECTRIC CODE (CSA 22,1) SECTIONS 28-200 / 28-206.

FLA = Full Load Amp

Guideline to determine the branch-circuit rating of the protective device [A]:

Time Delay Fuse: 1,75 x FLA Non-Time Delay Fuse: 3,0 x FLA A fuse that does not exceed the next higher standard ampere rating shall be permitted.

Example: If FLA = 3,8A

• Time Delay Fuse: 1,75 x 3,8A = 6,65A → Standard fuse to use: 10A

• Non-Time Delay Fuse: 3,0 x 3,8A = 11,4A → Standard fuse to use: 15A

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 16

NOTICE

• The installer MUST test for proper connection and functionality of the operator and its accessories before leaving the job site.

• The installer should also perform a demonstration for the end-user.

8.1 Low Voltage (Controls) and High Voltage (Power) Connections

1. Route the power line wire from the right of the control box, as shown in Figure 18.

2. Route all low voltage control wires from the left of the control box, as shown in Figure 18. KEEP LOW VOLTAGE WIRES SEPARATE FROM LINE VOLTAGE WIRES.

3. USE COPPER CONDUCTORS ONLY.

PowerControl

8.2 Main Power Supply Connection

Single-Phase (115/230V) Three-Phase (208/230-460-575V)

LIVE

NEUTRAL

Ground Lug

Correct motor rotation: Switch the BLUE and ORANGE

motor wires on the contactor.

Figure 18 - Low Voltage (Controls)

and High Voltage (Power)

Connections

Line 1

Line 2

Line 3

Power Terminal Block

Ground Lug

Correct motor rotation: Switch ANY TWO incoming lines

(phase) on the power terminal block.

Power Terminal Block

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 17

OPEN

STOP

OPEN

STOP

COM

OPEN

(OUVERTURE)

(FERMETURE)

STOP

(ARRÊT)

Link (Lier)

Open/Clo se/Stop

OPEN

COM

STOP

OPEN

(OUVERTURE)

(FERMETURE)

NO 3

NC 1

STOP

(ARRÊT)

Link (Lier)

Ope n/C lose/Stop

OPEN

COM

STOP

OPEN

(OUVERTURE)

(FERMETURE)

KEY

(CLÉ)

NO 3

NC 1

NO 3

Link (Lier)

Open/Close/Stop

OPEN

COM

STOP

OPEN

(OUVERTURE)

(FERMETURE)

KEY

(CLÉ)

NO 3

NC 1

NO 3

LED

1 9

24 VAC

OPEN

COM

OPEN

(OUVERTURE)

NO 3

Link (Lier)

Ope n/C lose

OPEN

COM

OPEN

(OUVERTURE)

(FERMETURE)

NO 3

8.3 Wall-Button Connection

WARNING

• Wall controls must be mounted in clear view of the door, far enough from the door, or positioned such that the user is prevented from coming in contact with the door while operating the controls and at least 5 feet (1,5 m) above the standing surface.

• Keep low voltage wires separate from line voltage wires.

• Use copper conductors only.

Push-Button Station (PBS) Connection

Figure 19 - STATION 020 / 084

3-PBS Open / Close / Stop

Figure 21 - STATION 079

3-PBS Open / Close / Stop with Key Lock-out

Figure 20 - STATION 041 / 049 / 056 / 076 / 078

3-PBS Open / Close / Stop

Figure 22 - STATION 080

3-PBS Open / Close / Stop with Key Lock-out and Light

Figure 23 - STATION 001 / 081

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

1-PBS Open

Figure 24 - STATION 010 / 082

2-PBS Open / Close

Page 18

1 9

Always set the jumper located inside the Interface Module on

N.O. (Normally Open)

ALIGNMENT

BLACK & WHITE

TRANSMITTER

RECEIVER

BLACK

TK-8200

Interface Module

POWER BEAM

RELAY

OUT

1 2 3 4 5 6

JMP

24VAC

COM

SAFETY

BLACK & WHITE

BLACK

1 9

24VAC

COM

SAFETY

42 3 51

Pwr

Com

Pwr

1 2

Pwr

24VAC

C1 [1]

1 9

SAFETY

COM

24VAC

NO1 [2]

NC1 [3]

NC2 [4] NO2 [5]

C2 [6]

BLUE

BROWN

ORANGE (COM)

BLACK (NO)

(NOT USED)

WHITE (NC)

3 1 9

SAFETY

COM

24VAC

8.4 Optional Accessory Connections

NOTICE

• Photo cells must be installed facing each other across the door's path within 6” (15 cm) of the plane of the door and the beam no more than 5-3/4” (14,6 cm) above the floor.

• Keep low voltage wires separate from line voltage wires.

• Use copper conductors only.

8.4.1 Electric Photo Cells / Photo Eyes (Non-Monitored)

Through Beam Type

Figure 25 - PHOTO 008

Reflective Type

Figure 27 - PHOTO 018

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Figure 26 - PHOTO 015 / 016 / 045 / 050 / 051 / 059

Figure 28 - PHOTO 038

Figure 29 - PHOTO 060

Page 19

Figure 32 - AIRSWITCH 009

RED

YELLOW (NO)

Adjustment screw (Vis d'ajustement)

3 6

COM

SAFETY

WHITE

GREEN (NO)

3 6

COM

SAFETY

3 6

COM

SAFETY

2-Wire Edge

8.4.2 Reversing Edge Device (Non-Monitored)

NOTICE

• If the door is controlled by any device other than a constant pressure push-button station on close, including a timer-to-close, a reversing edge must be connected.

Installation

Pneumatic Sensing Edge

1. Place the air switch in position, refer to Figure

30.

2. Place the air hose in position.

3. Use a coil cord or take-up reel to connect the air switch to the operator terminals. Install electric wires according to Figure 31 or Figure 32.

4. Connect one end of the air hose to the air switch.

5. Place the air plug in the other end of the air hose.

Electric Sensing Edge

1. Place the junction box in position, refer to Figure 30.

2. Place the sensing edge in position.

3. Use a coil cord or take-up reel to connect the sensing edge wires to the operator terminals. Install electric wires according to Figure 33.

4. Connect the sensing edge to the junction box.

5. N/A

Figure 30 - Reversing Edge

Figure 31 - AIRSWITCH 001 / 007

Figure 33 - Electric Reversing Edge

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 20

8.4.3 Pull Cord & Key Switch

8 4

O/C

For OPEN only

N.O.

COM

OR (OU)

(Seulement pour OUVERTURE)

COM

OPEN

COM

5 4

Place a jumper between

#8 & #9 on the board

(Installer un cavalier entre

#8 & #9 sur la plaquette)

COM

STOP

OPEN

STOP BUTTON

Figure 34 - PULLCORD 001 / 003 / 004 / 007

2-Position Key Switch 2-Position Key Switch & Stop Button

Recommendation: Put Control Board on C2 or E2 Mode (constant-pressure-to-close)

Figure 35 - KEYSWITCH 010 / 015

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Figure 36 - KEYSWITCH 019

Page 21

Manaras

24VOLTS

RELAY

RADIO POWER

X X X

Mount the Radio receiver directly on the terminal strip provided on the side of the control box

2 1

CONTACT

GND

24VAC

POWER

COM CONTACT

NO CONTACT

(NOT USED)

1 9 7 8

24VAC

COM

OPEN/CLOSE

NC CONTACT

BLACK

WHITE

YELLOW

BLUE

(NO)

BROWN

GRAY

LOOP

(BOUCLE)

1 9 3

24VAC

COM

OPEN/CLOSE

SAFETY

OPEN

OR (OU)

8.4.4 External Single-Button Radio Control Receiver

Figure 37 - RADIO 014 or RADIO 015

8.4.5 Vehicle Loop Detector

Figure 38 - Other Radio Receivers with 4 or 5-wires

Twist the two (2) leads (wires) a minimum of 6 twists/foot

Figure 39 - Vehicle Loop Detector

8.4.6 Other Accessories

Additional accessories are available, such as:

• External Mid-Stop Switch

• External Timer Defeat Switch

Please contact your dealer or our inside sales department at 1-800-361-2260 for further information.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 22

9 Operator Start-up

WARNING

To reduce risk of SEVERE INJURY or DEATH to persons:

• Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.

• Never go under a stopped, partially opened door.

1. Turn power ON.

2. Use the wall-button station (Open/Close/Stop), external entrapment device or jumper wires for testing, see Table 6.

Table 6 - Start-up and Testing Guide

Test Door Position Action Door Response

1. Press “OPEN” OR Momentarily touch #3 & #4 on the

Open

Door at 6” from the closed position

Door at fully open position

main terminal with a jumper wire.

2. Check if door is stopped by Open limit switch.

3. If required, re-adjust Open limit, as shown in Figure 17, p.13.

1. Press “CLOSE”

OR Momentarily touch #3 & #5 on the

main terminal with a jumper wire.

2. Check if door is stopped by Close

limit switch.

3. If required, re-adjust Close limit,

as shown in Figure 17, p.13.

Door should open instantly.

- C2 mode: Door should close as long as the close button is activated.

- B2 mode: Door should close instantly.

Sense

Edge

Open &

(single-

button radio)

A) Door at fully

closed position

B) Door is closing

(movement)

A) Door at fully

opened position

B) Door at fully

closed position

C) Door is closing

(movement)

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Activate external entrapment device OR Momentarily touch #3 & #6 on the

main terminal with a jumper wire.

Activate the single-button transmitter OR Momentarily touch #7 & #8 on the

main terminal with a jumper wire.

Door should stay at closed position.

Door should stop and then reverse to fully opened position.

Door should close.

Door should open.

Door should reverse to fully opened position.

Page 23

10 Clutch Adjustment

NOTICE

• The friction clutch is NOT intended to protect people. It is designed to protect the operator and door system against potential damage.

• The friction clutch is factory adjusted during final testing. Proper adjustments should be done on site according to the door characteristics and application.

• In order to avoid the door from getting damaged when the lock is on, the friction clutch must be properly adjusted according to the instructions below.

Best Practices Encouraged by Manaras-Opera Manaras-Opera recommends the installation of a hard stop at the end of the tracks (ex. bolt, deformation of tracks, bumper spring, pusher spring, etc). With such installation, the door is prevented from running out of the tracks. The clutch (torque limiter) will prevent any damage to occur to the door system.

- Torque

Jam Nuts

Figure 40 - Clutch

Adjustment

To adjust the clutch:

1. Unlock the jam nuts with two (2) 15/16” keys, refer to Figure 40.

2. Rotate the nut counter-clockwise to release the tension.

3. Gradually rotate the nut clockwise until there is just enough tension to permit smooth operation (while still allowing the clutch to slip if the door is obstructed).

4. Lock the jam nuts.

+ Torque

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 24

11 Electromechanical Circuit Programming (Contactor Circuit)

WARNING

To reduce risk of SEVERE INJURY or DEATH to persons:

• Manaras-Opera strongly recommends the use of external entrapment protection devices, especially in the case of momentary contact to close (B2 wiring or Timer to Close).

11.1 Run Mode Settings

NOTICE

• Always return the door to fully closed position before performing any program settings.

Mode Functions Operations

C2 • Momentary contact to open and stop,

constant-pressure-to-close with 3-button station.

• Activation of safety devices will reverse the door while closing.

• Auxiliary devices function as an Open control and will reverse the door while closing.

B2 • Momentary contact to open, close and stop

with 3-button station.

• Activation of safety devices will reverse the door while closing.

• Auxiliary devices function as an Open/Close control and will reverse the door while closing.

B2 Mode → C2 Mode

Move RED wire from terminal #7 → #5.

C2 Mode → B2 Mode

Move RED wire from terminal #5 → #7.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 25

11.2 On Site Modifications

Option Operations

Constant Pressure to Open 1. Move GREY wire from terminal #3 → #4.

Wiring for Instant Stop

(on safety edge or device)

Adding a Time Delay on Reverse

(refer to Figure 41 below)

Constant Pressure to Open and Close – D1 Mode

1. Remove YELLOW wire from Adv. Open Limit Switch and cap it.

2. Remove BLUE wire from pin #4 on the Reversing Relay (RR) and cap it.

1. Remove YELLOW wire from Adv. Open Limit Switch.

2. Connect the YELLOW wire to one end of the Time Delay Module.

3. From the other end of the Time Delay Module, reconnect YELLOW wire

to the Adv. Open Limit Switch.

1. B2 Mode → C2 Mode:

◦ Move RED wire from terminal #7 → #5.

2. Constant Pressure to Open:

◦ Move GREY wire from terminal #3 → #4.

3. Wiring for Instant Stop:

◦ Remove YELLOW wire from Adv. Open Limit Switch and cap it. ◦ Remove BLUE wire from pin #4 on Reversing Relay (RR) and

cap it.

Figure 41 - Time Delay on Reverse

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 26

User Instructions

IMPORTANT SAFETY INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF SEVERE INJURY OR

DEATH TO PERSONS:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children.

3. Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.

4. Test the door's safety features at least once a month. After adjusting either the force or the limit of travel, retest the door operator's safety features. Failure to adjust the operator properly may cause severe injury or death.

5. For products having a manual release, if possible, use the manual release only when the door is closed. Use caution when using this release with the door open. Weak or broken springs may cause the door to fall rapidly, causing severe injury or death.

6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner Manual. An improperly operating or balanced door could cause severe injury or death. Have trained door systems technician make repairs to cables, spring assemblies and other hardware.

7. SAVE THESE INSTRUCTIONS.

IMPORTANT

For more information or for immediate assistance, please contact your local dealer.

NOTICE

• The installer should perform a demonstration of the operator and it's accessories (ex: push-button

station, radio control), external entrapment protection device and manual release for the end-user.

For instructions regarding the Hoist, Disconnect Mechanism and Emergency Egress, refer to the Installation Instructions found in section 6.2, p.11.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 27

1 Quick Fix Instructions

Table 7 - Basic Troubleshooting Guide ~ from floor level

Symptom Suggested Action Fix Problem

Door doesn't respond

to any command

Door doesn't respond

to “Close” or radio

commands

Door doesn't

respond to any radio

command

 Chain hoist is in engaged position

(if applicable).

 Disconnect chain is in engaged position

(if applicable).

 “Stop” button is stuck. ➔ Press and release any “Stop” button.  No power supply. ➔ Verify the incoming power line from

 Photo cells are not properly aligned or are

obstructed.

 Loop is obstructed (presence of metal). ➔ Clear the obstruction.  No power supply. (transmitter light is OFF) ➔ Replace transmitter's battery.

 Poor radio control range. ➔ Bring the radio transmitter closer to

 Photo cells are not properly aligned or are

obstructed.

➔ Return the chain to its neutral position (electrical mode). Refer to p.11 for further details.

➔ Release tension from the disconnect chain and secure the chain keeper. Refer to p.11 for further details.

the main breaker, making sure it has not tripped or blown a fuse.

➔ Clear the obstruction or re-align photo cells.

the operator. ➔ Clear the obstruction or re-align photo

cells.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 28

Maintenance Instructions

IMPORTANT SAFETY INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF SEVERE INJURY OR

DEATH TO PERSONS:

• Inspections, service and repairs should be performed anytime a malfunction is observed

or suspected.

• Only qualified persons should perform maintenance on a door operator and all safety

precautions should be taken into consideration.

• When servicing, always disconnect operator from main power supply.

• KEEP DOORS PROPERLY OPERATED AND BALANCED.

• See Door Manufacturer’s Owner Manual. An improperly operated or balanced door can

cause severe injury or death. Have qualified door system technicians perform repairs to cables, spring assemblies and other hardware.

1 Preventative Maintenance Schedule

1.1 Mechanical Inspection

The door area should always be kept clear of dirt, rocks or any other substances in order to insure proper operation. Maintenance of the door operator should be performed according to the schedule in Table 8 and Table 9.

Table 8 - Mechanical Inspection Schedule (Part 1)

Time

Frame

Every

Month

Every

3 Months

Every

6 Months

• Test the door’s safety features.

• Verify the brake function (if applicable).

• After adjusting either the clutch or the limit's travel, retest the operator’s safety features.

• Verify gear reducer's oil level (if applicable).

• Verify and adjust the clutch if necessary.

• Lubricate all moving parts. Bushings are oil impregnated and are lubricated for life.

• Verify that all mechanical parts function properly.

• Inspect the V-belt and adjust or replace if necessary.

• Manually operate the door. If the door does not open or close freely, correct the cause of the

malfunction.

Inspection

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 29

Table 9 - Mechanical Inspection Schedule (Part 2)

Time

Frame

Once a

Year

• Run the operator a few cycles: ◦ Make sure that the door rollers are rolling smoothly on the track. ◦ Listen to the motor: The motor should hum quietly and smoothly. ◦ Verify that the limits operate quietly and smoothly: investigate any unusual noise.

• Verify that the mounting bolts are holding the unit securely.

• Inspect the unit for evidence of corrosion.

• Change the gear reducer's oil, at the very least, after every 2500 hours of operation or once a

year (if applicable).

Inspection

1.2 Electrical Inspection

It is recommended that the electrical maintenance inspections be performed at the same intervals as the mechanical maintenance inspections.

Table 10 - Electrical Inspection

Time Frame Inspection

 Inspect the unit for evidence of corrosion on electrical wires and connectors.  Inspect the wiring compartment and remove any dirt from the control units.  Verify all the grounding wires and terminals for corrosion. Be particularly careful to verify the

ground wires.

 Verify the terminal strips to insure that all the screws are tightened.

Every Month

 Verify that the pneumatic edge or other entrapment protection devices installed on the

operator are fully operational.

 Verify the voltage at the input terminals while the operator is running. The voltage must not drop

more than 10% momentarily. If the voltage drop is too deep when running, the relays may chatter and the contact points will wear prematurely and may eventually seize. Verify the power terminals for corrosion.

 Verify the current consumption of the unit with an amp-meter. The current value should be

consistent with the nameplate specifications. Investigate any anomaly.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 30

1.3 Band Brake Maintenance

WARNING

To reduce the risk of SEVERE INJURY or DEATH to persons:

• Be sure that the main power is OFF before performing any changes on the operator.

1.3.1 Changing a Brake Band

The brake band is preformed at the factory. Please insert the brake band carefully around the brake drum.

Remove solenoid cover

Remove link and used band brake

Link

Band Brake

Solenoid Cover

Replace band brake

Push solenoid plunger to reduce tension when removing or installing the band brake.

Push to remove

Place the link

Be sure that the link is securely fastened on the two pins.

See brake adjustment on next page

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 31

56342

1.3.2 Brake Adjustment

The brake is factory set, however, after extensive use the brake may need to be adjusted.

Remove solenoid cover

Loosen pivot nut

Pivot Nut

Brake Drum

Solenoid Cover

Adjust solenoid gap

Pull the lever to adjust the gap between the plunger and solenoid body.

Tighten pivot nut

Recheck the gap measurement.

Lever

Gap must be between 1/4''and 3/8''.

Check brake adjustment

Manually push the plunger onto the solenoid body, and verify that the brake drum rotates easily by hand.

Plunger

Re-install solenoid cover

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 32

2 Troubleshooting Guide

Table 11 - Troubleshooting Guide – Part 1

Symptom Probable Cause Suggested Action

Door doesn't

respond to any

command

Door closes or by

itself, operator

doesn't shut off after

door is closed

Door opens by itself,

operator doesn't

shut off after door is

open

Door doesn't

respond to “Open”

command, but does

respond to “Close”

command

Door doesn't

respond to “Close”

command, but does

respond to “Open”

command

 Chain hoist is in engaged position

(if applicable).

 Disconnect chain is in engaged position

(if applicable).

 “Stop” button is stuck. ➔ Press and release any “Stop” button.  Control station is not connected or is

wired incorrectly.

 No power supply. ➔ Verify the incoming power line from the

 Overload thermal protection has been

tripped.

 Defective transformer. ➔ Verify and replace transformer.  Defective contactor. ➔ Verify and replace contactor.

 Defective “Close” limit switch. ➔ Replace limit switch.

 Defective contactor. ➔ Verify and replace contactor.  Defective “Open” limit switch. ➔ Replace limit switch.

 Defective “Open” push-button or

“Open” limit switch.

 Loose wire on “Open” push-button or

“Open” limit switch.

 Defective “Close” push-button or

“Close” limit switch.

 Loose wire on “Close” push-button or

“Close” limit switch.

➔ Return the chain to its neutral position (electrical mode). Refer to p.11 for further details.

➔ Release tension from the disconnect chain and secure the chain keeper. Refer to p.11 for further details.

➔ Verify and correct wiring.

main breaker, making sure it has not tripped or blown a fuse.

➔ Reset overload protection:

1. Press reset button on side of unit for 1-phase or let the motor cool down for 3-phase.

2. Verify manual operation of the door.

➔ Replace push-button or limit switch.

➔ Verify and correct wiring.

➔ Replace push-button or limit switch.

➔ Verify and correct wiring.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 33

Table 12 - Troubleshooting Guide – Part 2

Symptom Probable Cause Suggested Action

“Stop” button

doesn’t stop the

 Two 3-push button stations (or more)

are connected in parallel.

door

Door reverses to

fully open position

after the door closes

 Defective “Advanced Close” limit

switch.

 A “Open” command is being given. ➔ Verify “Open” push-button or any closing

and reaches the

floor

 Mechanical door lock is engaged. ➔ Release the door lock.

Door doesn't open

or close, motor

hums or blows the

main breaker.

 Door is jammed. ➔ Verify manual operation of door.  Brake doesn't release, if applicable. ➔ Verify and adjust brake tension.  Loose wire on solenoid brake, if

applicable.

 Defective solenoid brake, if applicable ➔ Replace.

Motor hums when

“Open” or “Close”

 Loose motor wires. ➔ Verify and correct wiring.  Defective capacitor. ➔ Replace.

buttons are pressed.

 Defective limit switch. ➔ Operate limit switch manually while door is

Motor fails to shut

off at fully closed or

fully opened

positions

 Limit cams are not adjusted. ➔ Verify and adjust.  Limit drive chain is broken. ➔ Replace.  Loose sprocket on limit shaft. ➔ Tighten set screw.  Limit shaft does not rotate. ➔ Verify and replace accordingly.  Sprocket key is missing. ➔ Replace.

Motor turns but door

does not move

 Drive chain is broken. ➔ Replace.  Clutch is slipping. ➔ Adjust clutch to proper tension.  Loose drive or limit chain. ➔ Adjust chain to proper tension.

Limit switches do

not hold their

settings

 Limit cam retaining bracket is not

engaging in the slots of the limit cams.

 Limit cams are binding on shaft

threads.

 Limit shaft has a slight “play”. ➔ Verify and adjust.  No power supply. (Transmitter light is

OFF)

Door doesn't

respond to any radio

command

 Radio antenna is not properly

positioned.

 Ambient radio, environmental or

building structure interference.

➔ Verify and correct wiring (Stop buttons in series, only Open & Close in parallel).

➔ Verify and replace the limit switch.

device for short-circuit.

➔ Verify and correct wiring.

moving. If door does not stop, replace the switch.

➔ Be sure it is engaged in slots of both cams.

➔ Lubricate shaft threads. Limit cams should turn freely.

➔ Replace transmitter's battery.

➔ Make sure antenna cable is not bent.

Cable should be passed through control box. ➔ Check connection of plug-in antenna. If

required add an external antenna (socket on receiver available).

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 34

3 Electrical Drawings

3.1 1 Phase Operator – Hardwired Wiring

Figure 42 - EDWG11HWLC4401

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 35

3.2 3 Phase Operator – Hardwired Wiring

Figure 43 - EDWG13HWLC4401

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 36

3.3 External Wiring – Hardwired

Figure 44 - External Wiring

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 37

4 Mechanical Exploded Views and Replacement Components

4.1 Opera Heavy-Duty Jackshaft General View

Figure 45 - Opera General Mechanical Exploded View

Table 13 - Opera General Replacement Components

No Qty Description

1 1 MOTOR SEE Table 20 5 1 OPERA CONTROL BOX COVER COVER047

2 1 MOTOR PULLEY 2.0 x 5/8 5L PULLEY014 1 OPERA LIMIT SHAFT KIT MOUNTSHAFT018

3 1 TYPE B, INSIDE LENGTH 29 VBELTB29 1 BRAKE ASSEMBLY KIT (#101-103) BRAKE013

4 1 SUB ASSY FRAME

Manaras-Opera

Part #

DEPENDING ON

MODEL, SEE TABLES

ON P.38, 39, 40, 41

No Qty Description

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Manaras-Opera

Part #

Page 38

4.2 Opera-H

Figure 46 - Opera-H Mechanical Exploded View

Table 14 - Opera-H Replacement Components

No Qty Description

2 5/8-18 HEX JAM NUT ZP NUT013

1 CHAIN GUIDE OPERA GUIDE014

1 CL.PAD 5/8x4x0.125" CLUTCHPAD005

1 DISCONNECT SWITCH SHOE SHOE010

1 DISCONNECT SWITCH SHOE A SHOE009

1 OPERA CLUTCHPLATE CLUTCHPLATE006

Manaras-Opera

Part #

No Qty Description

OPERA DISCONNECT FRICTION

1 OPERA MOTOR PLATE PLATE078

1 PULLEY 7" x 5/8" 5L/B PULLEY020

PW ASSEMBLY (ROLLERS AND

SYNTHETIC DISCONNECT CAM

1 CLUTCH & HOIST SHAFT KIT MOUNTSHAFT014

BAND

CLIPS)

OPERA

Manaras-Opera

POCKETWHEEL007

Part #

SHOE011

CAM017

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 39

4.3 Opera-J

Figure 47 - Opera-J Mechanical Exploded View

Table 15 - Opera-J Replacement Components

No Qty Description

2 5/8-18 HEX JAM NUT ZP NUT013

1 CL.PAD 5/8x4x0.125" CLUTCHPAD005

1 OPERA CLUTCHPLATE CLUTCHPLATE006

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Manaras-Opera

Part #

No Qty Description

1 PULLEY 7" x 5/8" 5L/B PULLEY020

1 STD SINGLE CUT-OFF SWITCH LIMIT020

1 CLUTCH SHAFT KIT (OPJ) MOUNSHAFT020

Manaras-Opera

Part #

Page 40

4.4 Opera-HJ

Figure 48 - Opera-HJ Mechanical Exploded View

Table 16 - Opera-HJ Replacement Components

No Qty Description

1 PULLEY 7" x 5/8" 5L/B PULLEY020

1 CL.PAD 5/8x4x0.125" CLUTCHPAD005

1 OPERA CLUTCHPLATE CLUTCHPLATE006

2 5/8-18 HEX JAM NUT ZP NUT013

1 STD SINGLE CUT-OFF SWITCH LIMIT020

1 SYNTHETIC DISCONNECT CAM OPERA CAM017

Manaras-Opera

Part #

No Qty Description

1 OPERA DISCONNECT FRICTION BAND SHOE011

1 DISCONNECT SWITCH SHOE SHOE010

1 DISCONNECT SWITCH SHOE A SHOE009

1 PW ASSEMBLY (ROLLERS AND CLIPS) POCKETWHEEL007

1 CHAIN GUIDE OPERA GUIDE014

Manaras-Opera

Part #

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 41

4.5 Opera-SH

Figure 49 - Opera-SH Mechanical Exploded View

Table 17 - Opera-SH Replacement Components

No Qty Description

2 1" ID 2-BOLT FLANGE BEARING BEARING012

2 5/8-18 HEX JAM NUT ZP NUT013

1 CHAIN GUIDE OPERA GUIDE014

1 CL.PAD 5/8x4x0.125" CLUTCHPAD005

1 COMP. SPRING DISC. OSH SPRING043

2 FLANGE PILLOW BLOCK 0,75 BEARING044

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Manaras-Opera

Part #

No Qty Description

1 MANUAL HOIST COUPLING COUPLING019

1 OPERA CLUTCHPLATE CLUTCHPLATE006

1 OPERA POCKETWHEEL POCKETWHEEL005

1 PULLEY 7" x 5/8" 5L/B PULLEY020

SNAP-ACT. SW.SPDT-LEVER

1 CLUTCH & HOIST SHAFT KIT MOUNTSHAFT016

"END BEND"

Manaras-Opera

Part #

LIMIT025B

Page 42

4.6 Opera Brake (BRAKE 013)

Figure 50 - BRAKE 013 Mechanical Exploded View

Table 18 - BRAKE 013 Replacement Components

No Qty Description

1 #50 CONNECTING LINK 50-1 LINK011

1 ADJUSTMENT BRAKE LEVER LEVER064

1 BRAKE BAND ASSEMBLY HEAVY DUTY BRAKEPART019

1 BRAKE LEVER LEVER065

1 BRAKE LEVER PIVOT BUSHING053

1 PIN COTTER 1/8 X 1-1/2 PIN001

Manaras-Opera

Part #

No Qty Description

1 PLATED BRAKE PLATE PLATE084

1 PLATED SOLENOID COVER COVER048

9 1 SOLENOID SEE Table 20

1 STEEL BRAKE DRUM ID 0.626 DRUM005

TROLLEY ARM DISCONNECT

SPRING

Manaras-Opera

Part #

SPRING026

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 43

4.7 Opera Control Box - Hardwired

Figure 51 - Opera Control Box Hardwired

Table 19 - Control Box Replacement Components (CBOX032)

No Qty Description

1 2 CAM LIMIT OPERA CAM011

2 1 CLOSE LIMIT ACTUATOR LEVER092

3 1 DPDT 24V RELAY RELAY024 4 1 DPDT RELAY SEE Table 20 5 1 OPEN LIMIT ACTUATOR LEVER091

6 1 OPERA CBOX CAMPLATE CAMPLATE015

7 1 OPERA CONTROL BOX CBOX032

8 1 OPERA LIMIT SHAFT SHAFT103

9 1 RADIO CONTROL TERM STRIP TSTRIP005

10 1 RESET SEE Table 20

11 4 SNAP-ACT. SW.SPDT-LEVER FLAT 1" LIMIT021

12 1 STD SINGLE CUT-OFF SWITCH LIMIT020

13 1 TELEM. REVERS. CONT. 24V CONTACTOR044

14 1 TRANSFO TO 24V SEE Table 20

Manaras-Opera

Part #

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 44

4.8 Replacement Motors, Transformers, Solenoids, Relays and Resets

Table 20 - Opera Replacement Motors, Transformers, Solenoids, Relays and Resets

According to Voltage/Phase and HP

V-PH HP Transfo.

1/2HP

120V - 1PH

230V - 1PH

208V - 3PH

460V - 3PH

3/4HP

1HP

1/2HP

3/4HP

1HP

1/2HP

3/4HP

1HP

1/2HP

3/4HP

1HP

1/2HP

Motor

Solenoid Description

Relay

MOTOR 1/2HP - 120V/230V - 1PH MOTOR254

1PH - 10 AMPS RESET RESET007

MOTOR 3/4HP - 120V/230V - 1PH MOTOR255

RELAY026

SOLENOID001

TRANSF143

RELAY027

SOLENOID002

N/A

TRANSF037

N/A

TRANSF088

SOLENOID003

1PH - 15 AMPS RESET RESET012

MOTOR 1HP - 120V/230V - 1PH MOTOR256

1PH - 17 AMPS RESET RESET014

MOTOR 1/2HP - 120V/230V - 1PH MOTOR254

1PH - 5 AMPS RESET RESET002

MOTOR 3/4HP - 120V/230V - 1PH MOTOR255

1PH - 87AMPS RESET RESET004

MOTOR 1HP - 120V/230V - 1PH MOTOR256

1PH - 9 AMPS RESET RESET006

MOTOR 1/2HP - 208V/460V - 3PH MOTOR271

MOTOR 3/4HP - 208V/460V - 3PH MOTOR273

MOTOR 1HP - 208V/460V - 3PH MOTOR275

MOTOR 1/2HP - 208V/460V - 3PH MOTOR271

MOTOR 3/4HP - 208V/460V - 3PH MOTOR273

MOTOR 1HP - 208V/460V - 3PH MOTOR275

MOTOR 1/2HP - 575V - 3PH MOTOR272

Manaras-Opera

Part #

575V - 3PH

3/4HP

1HP

N/A

TRANSF142

MOTOR 3/4HP - 575V - 3PH MOTOR274

MOTOR 1HP - 575V - 3PH MOTOR276

SOLENOID004

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 45

Notes

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 46

Notes

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 47

Warranty

Manaras-Opera warrants its operators to be free from defects in material and workmanship under normal and proper use for a period of two years from date of invoice, unless otherwise stated. Mechanical, electrical and electronic accessories are warranted for one year from date of invoice, unless otherwise stated. Wearing parts such as clutch pads, v-belts, and brake bands are excluded from warranty.

Manaras-Opera’s only obligation shall be to repair or replace defective equipment which does not conform to the warranty. Manaras-Opera shall not be liable for any injury, loss or damage, direct or consequential, arising out of the inability to use the equipment. Before using, Buyer and/or the ultimate User shall determine the suitability of the product for its intended use, and User assumes all risks and liability in connection therewith. The foregoing may not be changed except by an Agreement signed by an authorized representative of Manaras-Opera.

The articles that are replaced pursuant to the terms of this warranty shall be retained by Manaras-Opera, and the User is responsible for any freight costs relating to repair or replacement.

The foregoing warranty is exclusive and in lieu of all other warranties of quality, whether written, oral or implied (including any other warranty of merchantability or fitness for purpose).

The following are exclusions from warranty:

• If usage, product modification, adaptation or installation are not in accordance with our installation and operating instructions.

• If the product has been opened, dismantled or returned with clear evidence of abuse or other damage.

• If our written specifications are not properly applied by the Buyer when selecting the equipment.

• If our written instructions for installation and wiring of the electrical connections have not been followed.

• If our equipment has been used to perform functions other than the functions it was designed to handle.

• If Manaras-Opera equipment is used with electrical accessories (switches, relays, etc.) that have not been previously approved in writing by the Manaras-Opera Engineering Department.

• If electrical accessories and other components have been used in disregard of the basic wiring diagram for which they were designed.

All costs related to installation and re-installation of the Manaras-Opera equipment covered by this warranty are not the responsibility of Manaras-Opera. Manaras-Opera will not be responsible for any consequential damages following installation procedures performed by the Buyer or the User. If the Buyer resells any Manaras-Opera products to another Buyer or User, it shall include all of the terms and provisions of this warranty in such resale. Manaras-Opera’s responsibility to any such Third Party shall be no greater than Manaras-Opera’s responsibility under the warranty to the original Buyer.

Returns

No returns will be accepted without prior written authorization by Manaras-Opera. All returns must be accompanied by a Return Authorization Number issued by Manaras-Opera, and all unauthorized returns will be refused. The return shipment is to be freight prepaid by the Buyer, and under no circumstances shall the Buyer deduct the value of the returned merchandise from any remittance due. A restocking fee of 15% of the Manaras-Opera sale price will be charged for all returns not covered under warranty.

For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

Page 48

Reg. T.M. of 9141-0720 Québec Inc.

BOOK1419 REV 3 – 2017/03/24