MAMAC Systems PR-264 User Manual

Page 1
8189 Century Boulevard • Minneapolis, MN 55317-8002 • USA
800-843-5116 • 952-556-4900 • Fax 952-556-4997
[email protected] • www.mamacsys.com
For Additional Information See PR-264 Data Sheet
SPECIFICATIONS
Accuracy*: ± 1% FS
Overpressure: 300%
Burst Pressure: 500%
Supply Voltage: 12–40 VDC
12–35 VAC (VDC output units only)
Supply Current: VDC Units – 10 mA max. mA Units – 20 mA max.
Enclosure: 18 Ga C. R. Steel NEMA 4 (IP-65)
EMC Conformance: EN 55022, 55024, 61000-3-3,
61000-4-2, 3, 4, 5, 6 & 11
Compensated Temp Range: 0°F to 180°F (-18°C to 82°C)
T. C. Error: ±0.025%/°F (.03%/°C)
Media Compatibility: Liquid/gases compatible to
316L stainless steel
Port Connection: 1/8" NPT
Environmental: 10–90%RH Non-Condensing
RoHS
INSTALLATION
Inspection
Requirements
Inspect the package for damage. If damaged, notify the appropriate carrier immediately. If undamaged, open the package and inspect the device for obvious damage. Return damaged products.
• Tools (not provided)
• Appropriate accessories
• Two #8 self-tapping mounting screws (not provided)
• Training: Installer must be a qualified, experienced technician
Warning:
• Do not use on oxygen service, in an explosive/hazardous environment, or with flammable/combustible media.
• Disconnect power supply before installation to prevent electrical shock and equipment damage.
• Make all connections in accordance with the job wiring diagram and in accordance with national and local electrical codes. Use copper conductors only.
Model PR-264
Technical Information
TI.264-07
PRESSURE SENSOR
- Digital Volt-ohm Meter (DVM)
- Appropriate screwdriver for mounting screws
- Appropriate drill and drill bit for mounting screws
Termination: Unpluggable screw terminal block
Wire Size: 12 Ga max.
Load Impedance: 3K ohms max. at 40 VDC (mA
output units) 1K ohms min. (VDC output units)
Weight: Enclosure 1.0 lbs. (.45 kg)
*Includes non-linearity, hysteresis and non-repeatability
ORDERING INFORMATION: PR-264-
RANGE OUTPUT
R1 (psig)
R2 (psig)
R3 (psig)
R4 (kPa)
R5 (kPa)
R6 (kPa)
0 to 100 / 0 to 50 / 0 to 25
0 to 300 / 0 to 150 / 0 to 75
0 to 500 / 0 to 250 / 0 to 125
0 to 700 / 0 to 350 / 0 to 175
0 to 2000 / 0 to 1000 / 0 to 500
0 to 3500 / 0 to 1750 / 0 to 875
mA
(4–20 mA 2-wire)
VDC
(0–5 VDC/0 –10 VDC field selectable)
Mounting
Wiring
Caution:
• Use electrostatic discharge precautions (e.g., use of wrist straps) during installation and wiring to prevent equipment damage.
• Avoid locations where severe shock or vibration, excessive moisture or corrosive fumes are present. NEMA Type 4 housings are intended for outdoor use primarily to provide a degree of protection against wind-blown dust, rain, and hose-directed water.
• Do not exceed ratings of the device.
The PR-264 must be mounted on a vertical surface with the 1/8" NPT connection pointed downward. Refer to Figure 7 for mounting dimensions.
1. Remove the transducer cover using a Phillips head screwdriver.
2. Select the mounting location.
3. Mount transducer on a vertical surface with two #8 self-tapping screws (not provided).
4. Pull wires through bottom of enclosure and make necessary connections.
5. Replace the unit cover and make pneumatic connections.
Use maximum 12 AWG wire for wiring terminals. Use copper or stainless steel tubing for the connection to the transducer. Refer to Figures 1, 2, 3, & 4 for wiring information and Figures 5 & 6 for switch designations.
(Wiring Instructions continued on pages 2 and 3.)
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Page 2 of 4
Model PR-264
Technical Information
TI.264-07
RoHS
PR-264 Pressure Transducer with mA Output
LEGEND
+
Supply Voltage
-
Output
S
Span Adjust
Z
Zero Adjust
ZERO
SPAN
PR-264 pressure transducers with 4–20 mA output units are powered with a 12–40 VDC supply.
The following describes the proper wiring of these pressure transducers with mA output:
1. Remove the terminal block by carefully pulling it off the circuit board.
2. Locate the [+] and [-] terminal markings on the board.
3. Attach the supply voltage to the [+] lead.
4. Connect the 4–20 mA output ([-] terminal) to the controller’s input terminal.
5. Ensure that the power supply common is attached to the common bus of the controller.
6. Re-insert the terminal block to the circuit board and apply power to the unit.
7. Check for the appropriate output signal using an ampmeter set on DC milliamps connected in series with the [-] terminal.
+ -
Z S
S1
ON
1/8" NPT
Female
PRESSURE SENSOR
Wiring PR-264 Units with VDC OutputWiring PR-264 Units with mA Output
PR-264 Pressure Transducer with VDC Output
LEGEND
+
Supply Voltage
-
Common
O
Output
S
Span Adjust
Z
Zero Adjust
ZERO
SPAN
PR-264 pressure transducers with VDC output are field selectable 0–5 VDC or 0–10 VDC output and can be powered with either a 12– 40 VDC or 12–35 VAC.
The following describes the proper wiring of these pressure transducers with VDC output:
1. Remove the terminal block by carefully pulling it off the circuit board.
2. Locate the [+], [-] and [O] terminal markings on the board.
3. Attach the power wires to the [+] and [-] terminals. The [-] terminal is also the negative output terminal.
4. Connect the [O] terminal, which is the positive VDC output terminal, to the controller’s input terminal.
5. Re-insert the terminal block to the circuit board and apply power to the unit.
6. Check the appropriate VDC output using a voltmeter set on DC volts across the [O] and [-] terminals.
+
-
O
Z S
S1
ON
S2
ON
1/8" NPT
Female
TYPICAL APPLICATIONS (wiring diagrams)
Figure 1 and Figure 2 illustrate typical wiring diagrams for the PR-264,
4–20 mA, two-wire output pressure transducers.
Figure 1 – Wiring for mA Output Pressure Transducers with an External DC Power Supply
mA Output Transducer Only 12–40 VDC Power Supply
+
Figure 2 – Wiring for mA Output Transducers where the Controller or Meter has Internal DC Power Supply
mA Output Transducer Only
+
Caution: If you are using grounded AC, the hot wire must be on the [+] terminal. Also, if you are using a controller without built-in isolation, use an
isolation transformer to supply the PR-264 transducer.
Caution: This product contains a half-wave rectifier power supply and must not be powered off transformers used to power other devices utilizing
non-insolated full-wave rectifier power supplies.
Caution: When multiple PR-264 units are powered from the same transformer, damage will result unless all 24G power leads are connected to the same
power lead on all devices. It is mandatory that correct phasing be maintained when powering more than one device from a single transducer.
+
Controller / Meter / Recorder
Input Signal
+
Common
Shield/Ground
Controller / Meter / Recorder
Input Signal
+
Common
Shield/Ground
TYPICAL APPLICATIONS (wiring diagrams)
Figure 3 and Figure 4 illustrate typical wiring diagrams for the PR-264,
0–5/0 –10 VDC output pressure transducers.
Figure 3 – Wiring for VDC Output Pressure Transducers When Applied with External AC Supply
VDC Output Transducer Only 12–35 VAC Transformer
Supply
Signal
Supply
Signal
+
O
Controller / Meter / Recorder
+
O
Controller / Meter / Recorder
Common
Figure 4 – Wiring for VDC Output Pressure Transducers When Applied with External DC Power Supply
VDC Output Transducer Only 12–40 VDC Power Supply
Common
Hot
+
Neutral
Input Signal
+
Common
Shield/Ground
+
Input Signal
+
Common
Shield/Ground
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Page 3 of 4
Model PR-264
Technical Information
TI.264-07
RoHS
Range Configuration:
R1 / R4
0–100 psig / 0–700 kPa (default)
0–50 psig / 0–350 kPa
0–25 psig / 0–175 kPa
R2 / R5
0–300 psig / 0–2000 kPa (default)
0–150 psig / 0–1000 kPa
0–75 psig / 0–500 kPa
R3 / R6
0–500 psig / 0–3500 kPa (default)
0–250 psig / 0–1750 kPa
0–125 psig / 0–875 kPa
Figure 5 – Range Configurations for Pressure Transducers with mA Outputs
Switch 1 (S1)
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
+ -
PRESSURE SENSOR
mA Output
Z S
1
S1
ON
2
Range Configuration:
R1 / R4
0–100 psig / 0–700 kPa (default)
0–50 psig / 0–350 kPa
0–25 psig / 0–175 kPa
R2 / R5
0–300 psig / 0–2000 kPa (default)
0–150 psig / 0–1000 kPa
0–75 psig / 0–500 kPa
R3 / R6
0–500 psig / 0–3500 kPa (default)
0–250 psig / 0–1750 kPa
0–125 psig / 0–875 kPa
Output Configuration:
0–10 VDC (default)
0–5 VDC
Switch 1 (S1)
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
O N
1
2
Switch 2 (S2)
O N
1
2
O N
1
2
Figure 6 – Range Configurations for Pressure Transducers with VDC Outputs
+ -
VDC Output
O
Z S
1
S1
ON
ON
1
2
2
S2
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Page 4 of 4
Model PR-264
Technical Information
TI.264-07
RoHS
CHECKOUT DIMENSIONAL DATA
Transducer Operation
CALIBRATION
1. Verify that the unit is mounted in the correct position.
2. Verify appropriate input signal and supply voltage.
CAUTION: Never connect 120 VAC to these transducers. Never connect AC voltage to a unit intended for DC supply.
3. Verify appropriate configuration range.
This is a rough functional check only.
1. Adjust the pressure to obtain maximum output signal for appropriate range.
2. Output should be 20 mA or 5 or 10 VDC.
3. Adjust the pressure to obtain minimum output signal.
4. Output should be 4 mA or 0 VDC.
NOTE: The PR-264 is a highly accurate device. For applications requiring a high degree of accuracy, the use of laboratory quality meters and gauges are recommended.
All units are factory calibrated to meet or exceed published specifications. If field adjustment is necessary, follow the instructions below.
Calibration of PR-264 mA Units
Figure 7 – PR-264 Pressure Transducer dimensions shown in inches and millimeters (mm).
PRESSURE SENSOR
MAINTENANCE
FIELD REPAIR
WARRANTY
1. Connect terminals [+] and [-] to the appropriate power source.
2. Connect the DVM in series on the [-] terminal.
3. Apply low pressure to the unit and carefully adjust the zero trimmer [Z] to obtain desired low output.
4. Apply high pressure to the unit and adjust span trimmer [S] to obtain the desired high output pressure.
5. Repeat steps 3 and 4 until desired calibration is achieved.
Calibration of PR-264 VDC Units
1. Connect terminals [+] and [-] to the appropriate power source. The [-] terminal is also the negative output terminal.
2. Connect the DVM on DC volts across [0] and [-] terminal.
3. Apply low pressure to the unit and carefully adjust the zero trimmer [Z] to obtain desired low output.
4. Apply high pressure to the unit and adjust span trimmer [S] to obtain the desired high output pressure.
5. Repeat steps 3 and 4 until desired calibration is achieved.
Regular maintenance of the total system is recommended to assure sustained optimum performance.
None. Replace with a functional unit.
See Data Sheet for additional information.
For Technical / Application Assistance call your nearest office
8189 Century Boulevard • Minneapolis, MN 55317-8002 • USA
800-843-5116 • 952-556-4900 • Fax 952-556-4997
[email protected] • www.mamacsys.com
EUROPE
4200 Waterside Centre
Solihull Parkway
Birmingham • West Midlands
B37 7YN • United Kingdom
01384-271113 • Fax 01384-271114
ASIA
1 Fullerton Road #02-01
One Fullerton
Singapore • 049213
65-31581826 • Fax 65-31581826
905-474-9215 • Fax 905-474-0876
08-8395-4333 • Fax 08-8395-4433
CANADA
675 Cochrane Drive
East Tower • 6th Floor
Toronto • Ontario
L3R 0B8 • Canada
AUSTRALIA
4 Armiger Court, Unit 2
Adelaide • S.A.
5088 • Australia
MAMAC Systems, Inc., reserves the right to change any specifications without notice to improve performance, reliability, or function of our products.
TI.264-07
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