Makita XTW01 Instruction Manual

INSTRUCTION MANUAL MANUAL DE INSTRUCCIONES
Cordless Shear Wrench Llave Degollante Inalámbrica
XTW01
IMPORTANT: Read Before Using. IMPORTANTE: Lea antes de usar.
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: XTW01
Bolt size A325 5/8", 3/4", 7/8"
A490 5/8", 3/4"
Maximum torque 804 N•m (593 ft•lbs)
No load speed (RPM) 14 /min
Overall length 296 mm (11-5/8")
Rated voltage D.C. 36 V
Standard battery cartridge
BL1815N / BL1820B / BL1830 / BL1830B / BL1840B / BL1850B / BL1860B
Charger DC18RC / DC18RD / DC18SD / DC18SE / DC18SF
Net weight 6.5 - 7.1 kg (14.3 - 15.7 lbs)
Due to our continuing program of research and development, the specications herein are subject to change without notice.
Specications and battery cartridge may differ from country to country.
The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heavi­est combination, according to EPTA-Procedure 01/2014, are shown in the table.
SAFETY WARNINGS
General power tool safety warnings
WARNING:
Read all safety warnings, instruc-
tions, illustrations and specications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, re and/or serious injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or BATTERY­operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
1.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and
matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock.
4.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
5.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of a GFCI
reduces the risk of electric shock.
7.
Power tools can produce electromagnetic elds
(EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/ or doctor for advice before operating this power tool.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med­ication. A moment of inattention while operating
power tools may result in serious personal injury.
2.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or BATTERY pack, pick­ing up or carrying the tool. Carrying power tools
with your nger on the switch or energising power
tools that have the switch on invites accidents.
4.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
3 ENGLISH
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
9.
Always wear protective goggles to protect your eyes from injury when using power tools.The goggles must comply with ANSI Z87.1 in the USA. It is an employer's responsibility to enforce the use of appropriate safety protective equip­ments by the tool operators and by other per­sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3.
Disconnect the plug from the power source and/ or remove the BATTERY pack, if detachable, from the power tool before making any adjust
­ments, changing accessories, or storing power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
5.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
8.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9.
When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work
gloves in the moving parts may result in personal injury.
BATTERY tool use and care
1. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for one type of BATTERY pack may create a risk of
re when used with another BATTERY pack.
2.
Use power tools only with specically des­ignated BATTERY packs. Use of any other
BATTERY packs may create a risk of injury and re.
3.
When BATTERY pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the BATTERY termi-
nals together may cause burns or a re.
4.
Under abusive conditions, liquid may be ejected from the BATTERY; avoid contact. If contact acci-
dentally occurs, ush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected
from the BATTERY may cause irritation or burns.
5. Do not use a BATTERY pack or tool that is
damaged or modied. Damaged or modied
batteries may exhibit unpredictable behaviour
resulting in re, EXPLOSION or risk of injury.
6. Do not expose a BATTERY pack or tool to re
or excessive temperature. Exposure to re or
temperature above 130 °C may cause explosion.
7. Follow all charging instructions and do not
charge the BATTERY pack or tool outside the temperature range specied in the instruc­tions. Charging improperly or at temperatures
outside the specied range may damage the BATTERY and increase the risk of re.
Service
1.
Have your power tool serviced by a qualied repair
person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2.
Never service damaged BATTERY packs. Service of BATTERY packs should only be performed by the manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-
ing accessories.
4. Do not modify or attempt to repair the appli­ance or the BATTERY pack except as indicated in the instructions for use and care.
Cordless Shear Wrench Safety Warnings
1. Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
2.
Before using power tool, make sure that the outer sleeve smoothly turns by hand. When it does not smoothly turn, never use it and ask Makita Authorized Service Center for check and repair.
3.
When sheared bolt tip falls without pulling the eject lever, never use the tool and ask Makita Authorized Service Center for check and repair.
4. Always be sure you maintain good balance
and rm footing. Be sure no one is below when
using the tool in high or elevated locations.
5. Hold the tool rmly.
6.
Use care and common sense when disposing of sheared bolt tips. Dropping tips from high loca-
tions or scattered tips may cause severe injury.
7. Do not attach the tool to your cloth or safety harness at high locations.
4 ENGLISH
WARNING
: DO NOT let comfort or familiarity with
product (gained from repeated use) replace strict adher­ence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruc­tion manual may cause serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
direct current
no load speed
revolutions or reciprocation per minute
Important safety instructions for battery cartridge
1.
Before using battery cartridge, read all instruc­tions and cautionary markings on (1) battery char­ger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter,
stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge: (1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
(3)
Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, over­heating, possible burns and even a breakdown.
6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10.
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
For commercial transports e.g. by third parties, forwarding agents, special requirement on pack­aging and labeling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
12. Use the batteries only with the products
specied by Makita. Installing the batteries to
non-compliant products may result in a re, exces­sive heat, explosion, or leak of electrolyte.
SAVE THESE INSTRUCTIONS.
CAUTION:
Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting
causing res, personal injury and damage. It will also
void the Makita warranty for the Makita tool and charger.
Tips for maintaining maximum battery life
1.
Charge the battery cartridge before completely dis­charged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room tempera­ture at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip off your hands
and result in damage to the tool and battery cartridge
and a personal injury.
1
2
3
1. Red indicator 2. Button 3. Battery cartridge
5 ENGLISH
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
Indicating the remaining battery capacity
Only for battery cartridges with the indicator
1
2
1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi­cate the remaining battery capacity. The indicator lamps light up for a few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
Tool / battery protection system
The tool is equipped with a tool/battery protection sys­tem. This system automatically cuts off power to the motor to extend tool and battery life. The tool will auto­matically stop during operation if the tool or battery is placed under one of the following conditions:
Overload protection
When the tool or battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this sit­uation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.
Overheat protection
When the tool or battery is overheated, the tool stops automatically. In this case, let the tool and battery cool before turning the tool on again.
Overdischarge protection
When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.
Switch action
WARNING: Before installing the battery car-
tridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
To prevent the switch trigger from accidentally pulled, the trigger-lock button is provided. To start the tool, depress the trigger-lock button from A side and pull the switch trigger. Release the switch trigger to stop. After use, press in the trigger-lock button from B side.
AB
1
2
1. Trigger-lock button 2. Switch trigger
NOTE: The tool automatically stops if you keep pull-
ing the switch trigger for about 6 minutes.
6 ENGLISH
When you pull the eject lever, the bolt tip is ejected from
the tool.
1
1. Eject lever
Battery power lamp
When the remaining battery capacity becomes low, the battery power lamp blinks. Charge the battery or replace the battery with fully charged one. When the remaining battery capacity becomes much lower, the tool stops and the battery power lamp lights up.
1
1. Battery power lamp
Hook
CAUTION: Be sure to attach the shoulder belt
included in the tool as the standard accessory. Use the shoulder belt for carrying the tool, and never use the hook for other purposes such as the fall prevention at high location. If the hook is
used for other purposes, excessive load may break
them and cause serious injury to the operator and
person around/underneath the operator.
CAUTION:
When you attach the shoulder belt to
the hook, be sure to attach it securely. If it is attached
incompletely, the tool may come off and cause an injury.
CAUTION:
When carrying the tool using the shoulder belt, be careful not to entangle the shoulder belt with your body or objects and not to hit objects with the tool. Failure to do so may cause an accident.
CAUTION: Remove the shoulder belt from
the hook before operating the tool. Failure to do
so may lose your balance at operation and cause an accident.
1 2
1. Hook 2. Shoulder belt
Attach the shoulder belt included in the tool as the standard accessory to the hook for carrying the tool. Remove the shoulder belt from the hook before operat­ing the tool.
Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the switch trigger is released, have the tool serviced at a Makita service center.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed before carrying out any work on the tool.
Removing the outer and inner sleeves
CAUTION: Be careful not to allow foreign mat-
ter to enter the insides of the tool when removing or installing the outer and inner sleeves.
1. Loosen the two screws while holding the outer
sleeve. The outer and inner sleeves will be pushed up by the springs built into the tool.
1
2
1. Outer sleeve 2. Screw
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