Makita XSR01 Instruction Manual

INSTRUCTION MANUAL MANUAL DE INSTRUCCIONES
Cordless Rear Handle Saw Sierra Inalámbrica de Empuñadura Posterior
XSR01
IMPORTANT: Read Before Using. IMPORTANTE: Lea antes de usar.
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: XSR01
Blade diameter 185 mm (7-1/4″)
Max. Cutting depth at 0° 65 mm (2-9/16″)
at 45° bevel 45 mm (1-3/4″)
at 53° bevel 38 mm (1-1/2″)
No load speed 5,100 /min
Overall length 446 mm (17-1/2″)
Rated voltage D.C. 36 V
Battery cartridge BL1815N, BL1820B BL1830, BL1830B, BL1840B,
BL1850B, BL1860B
Net weight 5.0 - 5.6 kg (11.1 - 12.4 lbs)
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications and battery cartridge may differ from country to country.
The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heavi­est combination, according to EPTA-Procedure 01/2014, are shown in the table.
SAFETY WARNINGS
General power tool safety warnings
WARNING:
Read all safety warnings and all
instructions. Failure to follow the warnings and instruc-
tions may result in electric shock, re and/or serious injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of a GFCI
reduces the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med­ication. A moment of inattention while operating
power tools may result in serious personal injury.
2.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection used
for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
3 ENGLISH
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak­ing into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of re
when used with another battery pack.
2. Use power tools only with specically desig- nated battery packs. Use of any other battery
packs may create a risk of injury and re.
3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause
irritation or burns.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and grease.
Cordless circular saw safety warnings
Cutting procedures
1.
DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both
hands are holding the saw, they cannot be cut by the blade.
2. Do not reach underneath the workpiece. The
guard cannot protect you from the blade below the workpiece.
3. Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
4. Never hold piece being cut in your hands or
across your leg. Secure the workpiece to a stable platform. It is important to support the
work properly to minimize body exposure, blade binding, or loss of control.
5. Hold the power tool by insulated gripping
surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make
exposed metal parts of the power tool “live” and could give the operator an electric shock.
6. When ripping, always use a rip fence or
straight edge guide. This improves the accuracy
of cut and reduces the chance of blade binding.
7. Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
8. Never use damaged or incorrect blade wash-
ers or bolt. The blade washers and bolt were
specially designed for your saw, for optimum performance and safety of operation.
4 ENGLISH
Kickback causes and related warnings
kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
when the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb
out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
9.
Maintain a rm grip with both hands on the saw and
position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
10.
When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kick­back may occur. Investigate and take corrective
actions to eliminate the cause of blade binding.
11.
When restarting a saw in the workpiece, centre the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or
kickback from the workpiece as the saw is restarted.
12.
Support large panels to minimise the risk of blade pinch­ing and kickback. Large panels tend to sag under their own
weight. Supports must be placed under the panel on both
sides, near the line of cut and near the edge of the panel.
13. Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
14. Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If
blade adjustment shifts while cutting, it may cause
binding and kickback.
15. Use extra caution when sawing into existing
walls or other blind areas. The protruding blade may cut objects that can cause kickback.
16. ALWAYS hold the tool rmly with both hands. NEVER place your hand or ngers behind the
saw. If kickback occurs, the saw could easily jump
backwards over your hand, leading to serious
personal injury.
17. Never force the saw. Push the saw forward at a speed so that the blade cuts without slowing.
Forcing the saw can cause uneven cuts, loss of accuracy, and possible kickback.
Lower guard function
18. Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
19. Check the operation of the lower guard spring.
If the guard and the spring are not operating properly, they must be serviced before use.
Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
20. Lower guard should be retracted manually
only for special cuts such as “plunge cuts” and “compound cuts”. Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released.
For all other sawing, the lower guard should oper­ate automatically.
21. Always observe that the lower guard is cov-
ering the blade before placing saw down on
bench or oor. An unprotected, coasting blade
will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
5 ENGLISH
22. To check lower guard, open lower guard by hand, then release and watch guard closure. Also check to see that retracting handle does not touch tool housing. Leaving blade exposed
is VERY DANGEROUS and can lead to serious personal injury.
Additional safety warnings
23. Intended use This tool is intended to cut wood products only. Accumulated sawdust on the lower guard
and hub from other materials may effect the proper closure of the lower guard which could lead
to serious personal injury.
24. Use extra caution when cutting damp wood, pressure treated lumber, or wood containing knots. Maintain smooth advancement of tool with-
out decrease in blade speed to avoid overheating the blade tips.
25. Do not attempt to remove cut material when
blade is moving. Wait until blade stops before grasping cut material. Blades coast after turn off.
26. Avoid cutting nails. Inspect for and remove all nails from lumber before cutting.
27. Place the wider portion of the saw base on that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made. If the workpiece is short or small, clamp it down. DO NOT TRY TO HOLD SHORT PIECES BY HAND!
28. Before setting the tool down after completing a cut, be sure that the guard has closed and the blade has come to a complete stop.
29. Never attempt to saw with the circular saw held upside down in a vise. This is extremely dangerous and can lead to serious accidents.
30.
Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
31. Do not stop the blades by lateral pressure on the saw blade.
32. Do not use any abrasive wheels.
33. Only use the saw blade with the diameter that
is marked on the tool or specied in the man­ual. Use of an incorrectly sized blade may affect
the proper guarding of the blade or guard opera-
tion which could result in serious personal injury.
34. Keep blade sharp and clean. Gum and wood pitch hardened on blades slows saw and increases potential for kickback. Keep blade clean
by rst removing it from tool, then cleaning it with
gum and pitch remover, hot water or kerosene. Never use gasoline.
35. Wear a dust mask and hearing protection when
use the tool.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
direct current
no load speed
revolutions or reciprocation per minute
Important safety instructions for battery cartridge
1.
Before using battery cartridge, read all instruc­tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical atten­tion right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge: (1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
6 ENGLISH
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require­ments.
For commercial transports e.g. by third parties, forwarding agents, special requirement on pack­aging and labeling must be observed. For preparation of the item being shipped, consult­ing an expert for hazardous material is required. Please also observe possibly more detailed national regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting
causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car­tridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tem­perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip off your hands
and result in damage to the tool and battery cartridge
and a personal injury.
CAUTION: Always bring down the base when
installing/removing the batteries. Be careful not to
pinch your ngers.
CAUTION: Do not use the battery adapter with
the circular saw. The cable of the battery adapter may hinder the operation and result in personal injury.
4
2
5
1
3
1. Lever 2. Hook 3. Red indicator 4. Button
5. Battery cartridge
Before removing the battery cartridge, lift the hook up
and loosen the lever for depth adjustment to lower the tool base. Then slide the battery from the tool while
sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.
7 ENGLISH
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
NOTE: The tool does not work with only one battery
cartridge.
Tool / battery protection system
The tool is equipped with a tool/battery protection sys­tem. This system automatically cuts off power to the motor to extend tool and battery life. The tool will auto-
matically stop during operation if the tool or battery is placed under one of the following conditions.
Overload protection
When the tool is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops. In this situation, turn the tool off and stop the application that caused the tool to become overloaded.
Then turn the tool on to restart.
Overheat protection
When the tool is overheated, the tool stops automatically, and the battery indicator blink about 60 seconds. In this situ­ation, let the tool cool down before turning the tool on again.
On Blinking
Overload alert
If the tool is operated with excessive load, the mode indicator
will blink in green. The mode indicator stops blinking and
then lights up or turns off if you reduce the load on the tool.
1
1. Mode indicator
Overdischarge protection
When the battery capacity becomes low, the tool stops automatically. If the product does not operate even when the switches are operated, remove the batteries from the tool and charge the batteries.
Indicating the remaining battery capacity
2
1
1. Battery indicator 2. Check button
Press the check button to indicate the remaining battery
capacities. The battery indicators correspond to each
battery.
Battery indicator status Remaining
battery
capacity
On
Off
Blinking
50% to 100%
20% to 50%
0% to 20%
Charge the
battery
Indicating the remaining battery capacity
Only for battery cartridges with the indicator
1
2
1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi-
cate the remaining battery capacity. The indicator lamps
light up for few seconds.
8 ENGLISH
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
Automatic speed change function
This tool has "high speed mode" and "high torque mode". The tool automatically changes the operation mode
depending on the work load. When the the work load
is low, the tool will run in the "high speed mode" for
quicker cutting operation. When the the work load is high, the tool will run in the "high torque mode" for pow­erful cutting operation.
1
1. Mode indicator
The mode indicator lights up when the tool is running in "high torque mode".
Mode indicator status Operation mode
On Off
High speed mode
High torque mode
Adjusting depth of cut
CAUTION: After adjusting the depth of cut,
always tighten the lever securely.
Loosen the lever on the depth guide and move the base
up or down. At the desired depth of cut, secure the base
by tightening the lever. For cleaner, safer cuts, set cut depth so that no more
than one blade tooth projects below workpiece. Using
proper cut depth helps to reduce potential for danger-
ous KICKBACKS which can cause personal injury.
1
1. Lever
Bevel cutting
Loosen the lever and set for the desired angle by tilting accordingly, then tighten the lever securely.
1
1. Lever
Positive stopper
The positive stopper is useful for setting the des­ignated angle quickly. Turn the positive stopper so
that the arrow on it points your desired bevel angle
(22.5°/45°/53°). Loosen the lever and then tilt the tool base until it stops. The position where the tool base
stops is the angle you set with the positive stopper.
Tighten the lever with the tool base is at this position.
9 ENGLISH
1
1. Positive stopper
Sighting
For straight cuts, align the 0° position on the front of the base with your cutting line. For 45° bevel cuts, align the 45° position with it.
2
1
1. Cutting line (0° position) 2. Cutting line (45°
position)
Switch action
WARNING: Before installing the battery car-
tridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
WARNING: NEVER defeat the lock-off button
by taping down or some other means. A switch with
a negated lock-off button may result in unintentional
operation and serious personal injury.
WARNING: NEVER use the tool if it runs when
you simply pull the switch trigger without press­ing the lock-off button. A switch in need of repair
may result in unintentional operation and serious
personal injury. Return tool to a Makita service center
for proper repairs BEFORE further usage.
To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool,
depress the lock-off button and pull the switch trigger. Release the switch trigger to stop.
2
1
1. Switch trigger 2. Lock-off button
NOTICE: Do not pull the switch trigger hard
without pressing in the lock-off button. This can
cause switch breakage.
Electric brake
This tool is equipped with an electric blade brake. If the
tool consistently fails to quickly stop blade after switch lever release, have tool serviced at a Makita service center.
CAUTION: The blade brake system is not a
substitute for blade guard. NEVER USE TOOL WITHOUT A FUNCTIONING BLADE GUARD. SERIOUS PERSONAL INJURY CAN RESULT.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed before carrying out any work on the tool.
Removing or installing circular saw blade
CAUTION: Be sure the circular saw blade is
installed with teeth pointing up at the front of the tool.
CAUTION: Use only the Makita wrench to
install or remove the circular saw blade.
To remove the circular saw blade, press the shaft lock
fully so that the circular saw blade cannot revolve and
use the wrench to loosen the hex bolt clockwise. Then remove the hex bolt, ring (country specic), outer ange
and circular saw blade.
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