Makita XRV02, XRV02Z User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Concrete Vibrator Aiguille à Vibler le Béton sans-Fil Vibrador a Bateria

XRV01 XRV02

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

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ENGLISH (Original instructions)

SPECIFICATIONS

Model XRV01 XRV02

Vibrations per minute 13,000 r/min 12,500 r/min

Vibration amplitude 1.0 mm (1/32")

Vibration head (diameter x length) 25 mm x 221 mm (1" x 8-3/4")

Flexible shaft assembly length 1,200 mm (47-1/4") 2,400 mm (94-1/2")

Net weight (with battery cartridge BL1815N) 3.2 kg (7.1lbs) 4.9 kg (10.8lbs)

Net weight (with battery cartridge BL1830/ BL1840) 3.5 kg (7.7lbs) 5.2 kg (11.4lbs)

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General Power Tool Safety Warnings

WARNING Read all safety warnings and all

instructions.

may result in electric shock, fire and/or serious injury.

Failure to follow the warnings and instructions

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Overall length 1,483 mm (58-1/2") 2,683 mm (105-1/2")

Rated voltage D.C. 18 V

Standard battery cartridge BL1815N/ BL1830/ BL1840

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7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal Safety

10.

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

moment of inattention while operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with

your finger on the switch or energising power tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts.

or long hair can be caught in moving parts.

16.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

dust collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power

tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire when used with another battery pack.

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

Loose clothes, jewellery

Use of

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may

cause irritation or burns.

Service

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30. Keep handles dry, clean and free from oil and grease.

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CORDLESS CONCRETE VIBRATOR SAFETY WARNINGS

1. Always keep your hands and face away from vibrating head when operating.

2. Switch off the tool immediately if you notice abnormal noise or something faulty during operation.

3. Inspect the tool carefully for breakage, cracks or deformation if you accidentally drop it or strike it against something.

4. Do not carry the tool with finger on switch.

5. Do not set the tool down and switch it on. The

vibrating head may whip around out of control and cause an accident.

6. Be careful not to allow water, wet concrete or the like to get into the tool. Do not let the tool fall into wet concrete.

7. Insert the vibrating head carefully between iron/steel frames or reinforcing rods not to come in contact with them.

8. Do not crush or twist the flexible hose.

9. Do not overly bend the flexible hose.

10. Use a wet cloth or the like to carefully wipe off

any wet concrete left on the tool after use. Extra care should be given to thorough cleaning of the vents, switch area, cover openings, etc.

11. Do not use the tool in the rain. Do not clean the tool in water.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

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Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ no load speed

･ vibration per minute

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IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

1. Recessed part in the battery cartridge cover

2. Battery cartridge

cover

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Always switch off the tool before insertion or

•

removal of the battery cartridge.

• To remove the battery cartridge, first open the

battery cartridge cover. To open the cover, press its recessed part and pivot it with the recessed part depressed. And then withdraw it from the tool while sliding the button on the front of the cartridge.

• To insert the battery cartridge, align the tongue on

the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red part on the upper side of the button, it is not locked completely. Insert it fully until the red part cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

• Do not use force when inserting the battery

cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.

1. Red part

2. Button

3. Battery cartridge

4. Cover

Switch action

1. Switch lever

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CAUTION:

• Before inserting the battery cartridge into the tool,

always check to see that the switch lever actuates properly and returns to the "OFF" position when

released. To start the tool, simply pull the switch lever. Release the switch lever to stop. Switch lever can be pulled from either top or back side of the tool.

OPERATION

Hold the tool straight when inserting/operating. Use the tool within the effective vibrations range at equidistant intervals. The effective air bubble removal range is about ten times diameter of the vibrating head, or around 250 mm (9-27/32"). Do not use this tool to move concrete within a form. The mortar will just move away and the coarse aggregate will remain, causing segregation.

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Effective leveling and removal of air bubbles

Removal of the air bubbles is complete after you have worked the tool throughout each effective range, the concrete stops shrinking, and the mortar has risen evenly to the surface, giving off a light appearance. Gently remove the operating tool not to leave holes.

NOTE:

• Vibrating too long in a single place causes concrete

segregation.

• When the coarse aggregates segregates when

placing concrete, shovel out the coarse aggregate

and put it where there is plenty of mortar. Then use

the tool on it. Don't leave coarse aggregate in the

segregated condition.

When concreting a slope site, always pour from the bottom at the beginning. This way the weight of the freshly poured concrete and vibration will lead to effective removal of air bubbles. Conversely, if the pouring is done first from above, the mortar will separate and eventually slide to the bottom.

Slope

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MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may

result. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool

specified in this manual. The use of any other

accessories or attachments might present a risk of

injury to persons. Only use accessory or

attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Various type of Makita genuine batteries and

chargers

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

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