Makita XRJ03Z, XRJ03 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Recipro Saw Scie Recipro sans Fil Sierra Recíproca Inalámbrica

XRJ02 XRJ03

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

006896

ENGLISH (Original instructions)

SPECIFICATIONS

Model XRJ02 XRJ03

Length of stroke 28 mm (1-1/8")

Strokes per minute 0 - 2,900/min

Max. cutting capacities

Overall length 499 mm (19-21/32") 449 mm (17-3/4")

Net weight

Rated voltage D.C. 18 V

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

Standard battery cartridges BL1815N

General Power Tool Safety Warnings

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

you to lose control.

Electrical Safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Distractions can cause

Pipe 130 mm (5-1/8")

Wood 255 mm (10")

3.5 kg (7.7 lbs) 3.7 kg (8.2 lbs) 3.3 kg (7.4 lbs) 3.6 kg (7.9 lbs)

GEA006-2

BL1830 / BL1840

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

of a cord suitable for outdoor use reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply.

GFCI reduces the risk of electric shock.

Personal Safety

10.

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools

with your finger on the switch or energising power tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

A moment of inattention while

BL1815N

BL1830 / BL1840

Use

Use of an

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewellery or long hair can be caught in moving parts.

16.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

dust collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power

tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire when used with another battery pack.

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

Use of

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may

cause irritation or burns.

Service

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30. Keep handles dry, clean and free from oil and grease.

GEB048-2

CORDLESS RECIPRO SAW SAFETY WARNINGS

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a

"live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

3. Always use safety glasses or goggles.

Ordinary eye or sun glasses are NOT safety glasses.

4. Avoid cutting nails. Inspect workpiece for any nails and remove them before operation.

5. Do not cut oversize workpiece.

6. Check for the proper clearance beyond the

workpiece before cutting so that the blade will not strike the floor, workbench, etc.

7. Hold the tool firmly.

8. Make sure the blade is not contacting the

workpiece before the switch is turned on.

9. Keep hands away from moving parts.

10. Do not leave the tool running. Operate the tool

only when hand-held.

11. Always switch off and wait for the blade to come to a complete stop before removing the blade from the workpiece.

12. Do not touch the blade or the workpiece

immediately after operation; they may be extremely hot and could burn your skin.

13. Do not operate the tool at no-load unnecessarily.

14. Always use the correct dust mask/respirator for the material and application you are working with.

15. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

ENC007-7

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge once in every six months if you do not use it for a long period of time.

USD301-1

Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ no load speed

･ revolutions or reciprocation per minute

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

1. Red indicator

012088

CAUTION:

• Always switch off the tool before installing or

removing of the battery cartridge.

• Hold the tool and the battery cartridge firmly

when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge

and a personal injury. To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the

red indicator cannot be seen. If not, it may

accidentally fall out of the tool, causing injury to

you or someone around you.

• Do not install the battery cartridge forcibly. If the

cartridge does not slide in easily, it is not being

inserted correctly.

2. Button

3. Battery cartridge

Battery protection system (Lithium-ion battery with star marking)

012128

Lithium-ion batteries with a star marking are equipped with a protection system. This system automatically cuts off power to the tool to extend battery life. The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

• Overloaded:

The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, release the trigger switch on the tool and stop the application that caused the tool to become overloaded. Then pull the trigger switch again to restart. If the tool does not start, the battery is overheated. In this situation, let the battery cool before pulling the trigger switch again.

• Low battery voltage:

The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.

1. Star marking

Adjusting the shoe

1. Shoe

2. Shoe button

006898

006899

1. Shoe button

2. Shoe

When the blade loses its cutting efficiency in one place along its cutting edge, reposition the shoe to utilize a sharp, unused portion of its cutting edge. This will help to lengthen the life of the blade. To reposition the shoe, push the shoe button in the "A" direction with a click and reposition as shown in the figure which allows you to make five-way adjustment. To secure the shoe, push the shoe button in the "B" direction with a click.

Switch action

1. Lock-off button

2. Switch trigger

006900

CAUTION:

• Before inserting the battery cartridge into the tool,

always check to see that the switch trigger

actuates properly and returns to the "OFF" position

when released.

• When not operating the tool, depress the lock-off

button from A side to lock the switch trigger in the

OFF position. To prevent the switch trigger from accidentally pulled, the lock-off button is provided. To start the tool, depress the lock-off button from B side and pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. After use, always press in the lock-off button from A side.

Electric brake

This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after switch trigger release, have tool serviced at a Makita service center.

Lighting up the front lamp (For XRJ02)

006901

CAUTION:

• Do not look in the light or see the source of light

directly.

1. Lamp

Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The light automatically goes out 10 - 15 seconds after the switch trigger is released.

NOTE:

• Use a dry cloth to wipe the dirt off the lens of lamp.

Be careful not to scratch the lens of lamp, or it may lower the illumination.

Hook (For XRJ02)

1. Hook

006902

CAUTION:

• Depress the lock-off button from A side to lock the

switch trigger in the OFF position. (See the section titled " switch action " .)

• Never hook the tool at high location or on

potentially unstable surface. The hook is convenient for hanging the tool temporarily. To use the hook, simply lift up hook until it snaps into the open position. When not in use, always lower hook until it snaps into the closed position.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out

any work on the tool.

Installing or removing the saw blade

CAUTION:

• Always clean out all chips or foreign matter

adhering to the blade, blade clamp and/or slider.

Failure to do so may cause insufficient tightening

of the blade, resulting in a serious injury. To install the saw blade, always make sure that the blade clamp lever is in released position insulation cover before inserting the saw blade. If the blade clamp lever is in fixed position, rotate the blade clamp lever in the direction of the arrow so that it can be locked at the released position

on the

1. Blade clamp sleeve

2. Released position

3. Fixed position

005787

Insert the saw blade into the blade clamp as far as it will go. The blade clamp lever rotates and the saw blade is fixed. Make sure that the saw blade cannot be extracted even though you try to pull it out.

005788

1. Blade

NOTE:

• If you do not insert the saw blade deep enough, the

saw blade may be ejected unexpectedly during

operation. This can be extremely dangerous. If the lever is positioned inside the tool, switch on the tool just a second to let the blade out as shown in the figure. Remove the battery cartridge from the tool. To remove the saw blade, rotate the blade clamp lever in the direction of the arrow fully. The saw blade is removed and the blade clamp lever is fixed at the released position

1. Blade clamp lever

OPERATION

006903

CAUTION:

• Always press the shoe firmly against the workpiece

during operation. If the shoe is removed or held away from the workpiece during operation, strong vibration and/or twisting will be produced, causing the blade to snap dangerously.

• Always wear gloves to protect your hands from hot

flying chips when cutting metal.

• Be sure to always wear suitable eye protection

which conforms with current national standards.

• Always use a suitable coolant (cutting oil) when

cutting metal. Failure to do so will cause premature

blade wear. Press the shoe firmly against the workpiece. Do not allow the tool to bounce. Bring the blade into light contact with the workpiece. First, make a pilot groove using a slower speed. Then use a faster speed to continue cutting.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to

perform inspection or maintenance.

•

Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may result.

Replacing carbon brushes

006665

NOTE:

• Keep hands and fingers away from the lever during

the switching operation. Failure to do so may cause personal injuries.

•

If you remove the saw blade without rotating the blade clamp lever fully, the lever may not be locked in the released position

. In this case, rotate the blade clamp lever fully again, then make sure that the blade clamp lever locked at the released position

1. Limit mark

001145

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.

1. Brush holder cap

2. Screwdriver

006904

After replacing brushes, insert the battery cartridge into the tool and break in brushes by running tool with no load for about 1 minute. Then check the tool while running and electric brake operation when releasing the switch trigger. If electric brake is not working well, ask your local Makita service center for repair. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or

attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Recipro saw blades

• Makita genuine battery and charger

• Plastic carrying case

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

EN0006-1

FRANÇAIS (Mode d’emploi original)

SPÉCIFICATIONS

Modèle XRJ02 XRJ03

Longueur de frappe 28 mm (1-1/8")

Nombre d'impacts par minutes 0 - 2 900/min

Capacités de coupe max.

Longueur totale 499 mm (19-21/32") 449 mm (17-3/4")

Poids net

Tension nominale C.C. 18 V

Batteries standard BL1815N

• Étant donné l'évolution constante de notre programme de recherche et de développement, les spécifications contenues dans ce manuel sont sujettes à modification sans préavis.

• Les caractéristiques techniques et la batterie peuvent varier suivant les pays.

• Poids, batterie comprise, conforme à la procédure EPTA de 01/2003

Consignes de sécurité générales pour outils électriques

MISE EN GARDE Veuillez lire toutes les mises en

garde de sécurité et toutes les instructions.

L'ignorance des mises en garde et des instructions comporte un risque de choc électrique, d'incendie et/ou de blessure grave.

Conservez toutes les mises en garde et instructions pour référence future.

Le terme ≪ outil électrique ≫ qui figure dans les avertissements fait référence à un outil électrique branché sur une prise de courant (par un cordon d'alimentation) ou alimenté par batterie (sans fil).

Sécurité de la zone de travail

1. Maintenez la zone de travail propre et bien éclairée. Les zones de travail encombrées ou

sombres ouvrent grande la porte aux accidents.

2. N'utilisez pas les outils électriques dans les

atmosphères explosives, par exemple en présence de liquides, gaz ou poussières inflammables. Les outils électriques produisent

des étincelles au contact desquelles la poussière ou les vapeurs peuvent s'enflammer.

3. Assurez-vous qu'aucun enfant ou curieux ne

s'approche pendant que vous utilisez un outil électrique. Vous risquez de perdre la maîtrise de

l'outil si votre attention est détournée.

Sécurité en matière d'électricité

4. Les fiches d'outil électrique sont conçues pour s'adapter parfaitement aux prises de courant. Ne modifiez jamais la fiche de

Tuyau 130 mm (5-1/8")

Bois 255 mm (10")

3,5 kg (7,7 lbs) 3,7 kg (8,2 lbs) 3,3 kg (7,4 lbs) 3,6 kg (7,9 lbs)

GEA006-2

BL1830 / BL1840

quelque façon que ce soit. N'utilisez aucun adaptateur de fiche sur les outils électriques avec mise à la terre. En ne modifiant pas les

fiches et en les insérant dans des prises de courant pour lesquelles elles ont été conçues vous réduirez les risques de choc électrique.

5. Évitez tout contact corporel avec les surfaces

mises à la terre, telles que les tuyaux, radiateurs, cuisinières et réfrigérateurs. Le

risque de choc électrique est plus élevé si votre corps se trouve mis à la terre.

6. N'exposez pas les outils électriques à la pluie ou à l'eau. La présence d'eau dans un outil électrique augmente le risque de choc électrique.

Ne maltraitez pas le cordon. N'utilisez jamais le cordon pour transporter, tirer ou débrancher l'outil électrique. Maintenez le cordon à l'écart des sources de chaleur, de l'huile, des objets à bords tranchants et des pièces en mouvement.

Le risque de choc électrique est plus élevé lorsque les cordons sont endommagés ou enchevêtrés.

8. Lorsque vous utilisez un outil électrique à

l'extérieur, utilisez un cordon prolongateur prévu à cette fin. Les risques de choc électrique

sont moindres lorsqu'un cordon conçu pour l'extérieur est utilisé.

9. Si vous devez utiliser un outil électrique dans

un endroit humide, utilisez une source d'alimentation protégée par un disjoncteur de fuite à la terre. L'utilisation d'un disjoncteur de

fuite à la terre réduit le risque de choc électrique.

Sécurité personnelle

10. Restez alerte, attentif à vos mouvements et faites preuve de bon sens lorsque vous utilisez un outil électrique. Évitez d'utiliser un outil électrique si vous êtes fatigué ou si vous

BL1815N

BL1830 / BL1840

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