Makita JS3200 User Manual
INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
Shear
Cisaille
Cizalla
JS3200
004667
DOUBLE INSULATION
DOUBLE ISOLATION
DOBLE AISLAMIENTO
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation.
GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta.
GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
ENGLISH
SPECIFICATIONS
Model JS3200
Steel up to 400 N/mm
Max. cutting capacities
Min. cutting radius 50 mm (2”)
Strokes per minute 1,600 /min.
Overall length 204 mm (8”)
Net weight 3.5 kg (7.7 lbs)
• Due to our continuing programme of research and development, the specifications herein are subject to change
without notice.
• Note: Specifications may differ from country to country.
Steel up to 600 N/mm
Steel up to 800 N/mm
Aluminum up to 200 N/mm
2
2
2
2
3.2 mm (10 ga.)
2.5 mm (13 ga.)
1.5 mm (17 ga.)
4.0 mm (9 ga.)
GENERAL SAFETY RULES
GEA001-3
WARNING:
Read all instructions. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious injury. The
term “power tool” in all of the warnings listed
below refers to your mains-operated
(corded) power tool or battery-operated
(cordless) power tool.
SAVE THESE INSTRUCTIONS
Work area safety
1. Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while oper-
ating a power tool. Distractions can cause you to
lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
Personal safety
9. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the switch is in
the off-position before plugging in. Carrying
power tools with your finger on the switch or plugging in power tools that have the switch on invites
accidents.
12. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
2
13. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
14. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
15. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
these devices can reduce dust-related hazards.
Power tool use and care
16. Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it was designed.
17. Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
18. Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
19. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
22. Use the power tool, accessories and tool bits
etc. in accordance with these instructions and in
the manner intended for the particular type of
power tool, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Service
23. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
24. Follow instruction for lubricating and changing
accessories.
25. Keep handles dry, clean and free from oil and
grease.
GEB027-1
SPECIFIC SAFETY RULES
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to shears safety rules. If you use this tool unsafely or
incorrectly, you can suffer serious personal injury.
1. Hold the tool firmly.
2. Secure the workpiece firmly.
3. Keep hands away from moving parts.
4. Edges and chips of the workpiece are sharp.
Wear gloves. It is also recommended that you
put on thickly bottomed shoes to prevent injury.
5. Do not put the tool on the chips of the workpiece. Otherwise it can cause damage and trouble on the tool.
6. Do not leave the tool running. Operate the tool
only when hand-held.
7. Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
8. Do not touch the blade or the workpiece immediately after operation; they may be extremely
hot and could burn your skin.
9. Avoid cutting electrical wires. It can cause serious accident by electric shock.
SAVE THESE INSTRUCTIONS.
WARNING:
MISUSE or failure to follow the safety
rules stated in this instruction manual
may cause serious personal injury.
SYMBOLS
The followings show the symbols used for tool.
V ...........................volts
A...........................amperes
Hz .........................hertz
...................alternating current
.......................no load speed
.......................Class II Construction
.../min ...................revolutions or reciprocation per
minute
3
USD201-2
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Switch action
1
CAUTION:
• Before plugging in the tool, always check to see
that the switch trigger actuates properly and returns
to the “OFF” position when released.
• Switch can be locked in “ON” position for ease of
operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain
firm grasp on tool.
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
Permissible shearing thickness
1
2
The groove on the yoke serves as a thickness gauge for
shearing mild or stainless steel plate. If the material fits
within the groove, it is shearable.
The thickness of materials to be sheared depends upon
the type (strength) of the material. The maximum shearing thickness is indicated in the table below in terms of
various materials. Attempting to shear materials thicker
than indicated will result in tool breakdown and/or possible injury. Keep within the thickness shown in the table.
004670
2
004675
1. Switch trigger
2. Lock button
1. Gauge for stainless: 2.5 mm
(3/32”)
2. Gauge for mild
steel: 3.2 mm
(1/8”)
Max. cutting capacities mm ga
Steel up to 400 N/mm
Steel up to 600 N/mm
Steel up to 800 N/mm
Aluminum up to 200 N/mm
2
2
2
2
3.2 10
2.5 13
1.5 17
4.0 9
006426
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Blade inspection
Before using the tool, check the blades for wear. Dull,
worn blades will result in poor shearing action, and the
service life of the tool will be shortened.
The service life of the blades varies in terms of the materials to be cut and the fixed blade clearance. Roughly
speaking, a blade can cut about 500 m (1500 ft.) of
3.2 mm (10 ga.) mild steel with one cutting edge (total
2,000 m (6560 ft.) with four cutting edges).
Rotating or replacing blades
Both the upper and lower blades have four cutting edges
on each side (the front and back). When the cutting edge
becomes dull, rotate both the upper and the lower blades
90° to expose new cutting edges.
When all eight edges are dull on both the upper and
lower blades, replace both blades with new ones. Each
time blades are rotated or replaced, proceed as follows.
2
3
4
Remove the blade securing bolts with the hex wrench
provided and then rotate or replace the blades.
Install the upper blade and tighten the upper blade securing bolt with the hex wrench. Press up on the upper blade
while tightening it.
1
2
004679
1
1. Hex wrench
2. Lower blade
3. Upper blade
securing bolt
4. Upper blade
004682
1. Tighten
2. Upper blade
securing bolt
3. Upper blade
3
4
After securing the upper blade, be sure that there is no
gap left between the upper blade and the beveled surface of the blade holder.
004683
1. Blade holder
1
2
4
2. Upper blade
securing bolt
3. Upper blade
4. No gap allowed
3
OPERATION
Holding material
004700
1. Workholder
1
Then install the lower blade like the upper blade while
adjusting the clearance between the upper blade and
lower blades. When performing this adjustment, the
upper blade should be in the lowered position.
1
004684
1. Lower blade
positioning bolt
2. Lower blade
2
3. Upper blade
3
First, semi- tighten the lower blade securing bolt, then
insert the thickness gauge for the desired clearance. The
cutting thickness is indicated on the thickness gauge so
the combinations shown in the table below should be
used. Work the lower blade positioning bolt on the yoke
until the clearance is such that the thickness gauge
moves only with some difficulty. Then firmly tighten the
lower blade securing bolt. Finally, tighten the hex nut to
secure the lower blade positioning bolt.
004685
1. Lower blade
positioning bolt
2. Hex nut
1
2
3. Thickness
gauge
3
Thickness gauge combinations
Material thickness
Thickness gauge
combinations
2.3 mm (14 ga.) 2.5 mm (13 ga.) 3.2 mm (10 ga.)
1.0 +1.5 1.0 +1.5 1.5 + 2.0
006427
The materials for cutting should be fastened to the workbench by means of workholders.
Shearing method
004702
For smooth cuts, tip the tool slightly backward while
advancing it.
Maximum cutting width
004703
1. Cutting line
A
1800 mm
(70-7/8")
1
Stay within the specified maximum cutting width (A):
Case of length 1,800 mm (70-7/8”).
Mild steel (thickness) 3.2 mm (10 ga) Under 2.3 mm (14 ga)
Max. cutting width (A) 90 mm (3-1/2") No limit
Stainless (thickness) 2.5 mm (13 ga) Under 2.0 mm (15 ga)
Max. cutting width (A) 70 mm (2-3/4") No limit
006431
Minimum cutting radius
Minimum cutting radius is 50 mm (2”) when cutting
2.3 mm (14 ga.) mild steel.
5
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
Replacing carbon brushes
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps. Take
out the worn carbon brushes, insert the new ones and
secure the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.
001145
1. Limit mark
1
004707
1. Screwdriver
2. Brush holder
1
2
cap
MAKITA LIMITED ONE YEAR WARRANTY
EN0006-1
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of
ONE YEAR from the date of original purchase. Should
any trouble develop during this one year period, return
the COMPLETE tool, freight prepaid, to one of Makita’s
Factory or Authorized Service Centers. If inspection
shows the trouble is caused by defective workmanship or
material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and
tear:
• the tool has been abused, misused or improperly
maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT.
THIS DISCLAIMER APPLIES BOTH DURING AND
AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do
not allow limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
ACCESSORIES
CAUTION:
• These accessories or attachments are recom-
mended for use with your Makita tool specified in
this manual. The use of any other accessories or
attachments might present a risk of injury to persons. Only use accessory or attachment for its
stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Blades
• Hex wrench
• Thickness gauge
6
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