Makita JR3010 User Manual

Page 1
Chain
Vise
Recipro
Saw
MODEL
INSTRUCTION MANUAL
JR3010
SPECIFICATIONS
Length
of
stroke
28
11-118")
Manufacturer reserves the right to change specifications without notice.
*
Note: Specifications may differ from country to country.
Strokes per minute Vise capacity Overall length
0
-
2,200
:,?,--':-:;;
435
mm
117-1/8")
,without
2.9
Net weight
kg
(6.4
Ibs)
Page 2
IMPORTANT
SAFETY INSTRUCTIONS
(For
All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE­TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER­SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area well Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
3.
Don't let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not
-
or locked-up place DON'T FORCE TOOL.
5.
it
was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
6.
heavy-duty tool. Don't use tool for purpose not intended. DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
7.
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair. USE SAFETY GLASSES. Also use face or dust mask
8.
dusty. DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges.
IO.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and
11.
DON'T OVERREACH. Keep proper footing and balance at all times.
12.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and rized service facility. Inspect extension cords periodically and replace damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECT TOOLS. When not ing accessories, such as blades, bits, cutters.
it
out of reach of children.
It
will do the job better and safer at the rate for which
frees both hands to operate tool.
in
lit.
Don't expose power tools to rain.
use, tools should be stored in dry, and high
if
cutting operation is
it
to disconnect from
if
damaged, have repaired by autho-
if
in
use, before servicing, and when chang-
2
Page 3
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
and
see that keys
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger on switch. Be sure switch is OFF when plugging in.
16.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and
17.
STAY ALERT. Watch what you are doing, use common sense. Don't operate tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced ice center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Don't use tool
if
switch does not turn
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user
If
in
the tool. voltage less than the nameplate rating is harmful to the motor.
doubt, DO NOT PLUG IN THE TOOL. Using a power source with
adjusting wrenches are removed from
so
of
the tool, a guard or other
it
on and off.
tool
before turning
marked.
by
an authorized serv-
-
as well as damage to
it
will
3
Page 4
ADDITIONAL SAFETY RULES
1.
Wear a hard hat (safety helmet), safety glasses and/or face shield. It
is also highly recommended that you wear a dust mask, ear protectors
and thickly padded gloves.
2.
Check Replace cracked or damaged blade immediately.
3.
Do not attempt to cut workpieces larger than specified (especially hollow pipe). The blade might snap and cause an injury.
4.
Hold the tool firmly.
5.
Be sure no one is below when using the tool
6.
Do not point the tool at anyone
7.
When making a "blind" cut (you can't see behind what is being cut), be sure that hidden electrical wiring or water pipes are not cut. If wires are present, they must be disconnected at their power source by a qualified person or avoided to prevent the possibility of lethal shock or fire. Always hold the tool prevent any electric shock if you accidentally cut through a "live" wire. Water pipes
8.
Be careful not to blade against something during operation. Damage to the tool or dangerous blade breakage may occur.
the
blade carefully for cracks or damage before operation.
in
this manual
in
high locations.
in
the immediate vicinity.
in
the path of the
ONLY
by the insulated gripping surfaces to
in
"blind" areas must be drained and capped before cutting.
hit
the end of the
9.
Watch out for cut-off portions of the workpiece being cut. They may fall and injure you
IO.
When cutting metals, be cautious of hot flying chips.
1 1.
Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
12.
If you withdraw the blade from the workpiece during operation, strong reaction will be produced, causing the blade to snap or causing you to lose your grip and control of the tool. Always switch off the blade has come to a complete stop before withdrawing the blade from
the
workpiece.
or
someone near you.
the
tool and wait until
SAVE THESE INSTRUCTIONS.
4
Page 5
Installing or removing
CAUTION Always be sure that the tool
:
saw
blade
is
switched off and unplugged before installing or removing
the blade. The blade installing position varies depending upon the type of blade being used. Install
the blade in the proper position
as
shown in the figures below.
Installing position
To
install the blade, loosen the bolt with
for
blades
No.
25
and
26.
the hex wrench. Insert the blade between
so
the blade clamp and the slider pin on the slider
fits
in the hole in the
that the
blade shank. Tighten the bolt securely
while making sure that the blade will not
be extracted even though you try to pull
it
out.
CAUTION
:
If you tighten the bolt without the pin on the slider fitting properly in the hole in the blade shank, the pin or the blade shank will be damaged. This may cause the blade to
be extracted unexpectedly during opera-
tion.
Installing position
24.
-
for
blades
No.
21,
Blade clamp
22,
23
~
and
To remove the blade, follow the installation procedures in reverse.
5
Page 6
Installing or removing To install the
of
the
housing
vise
assembly will be grasped by the stop­per automatically. Make sure that the assembly cannot be removed even though you try to pull
vise
vise
assembly into the hole in the
as
far
as
vise
assembly
assembly, insert the shaft
it
will go. The shaft of the
it
out.
vise
To remove the turning the
CAUTION
Do
not use the
wall pipes. Securing tool to workpiece
Turn the approx. visible. Place the of the workpiece which will not fall off after the cut the workpiece and hook the chain onto the chain hook maintaining tension on the chain. Turn the vise handle clockwise to tighten the chain.
Switch action Tool speed
sure on the trigger. simply pull the trigger. to stop. A speed control screw so
that maximum tool speed can be limited
(variable). Turn the speed control screw clockwise for higher speed, and counter­clockwise for lower speed.
vise
vise
assembly, raise the stopper and then pull the
assembly.
:
vise
assembly when cutting pipes up to
vise
handle counterclockwise until
25
mm
(1")
threaded portion
vise
assembly on the part
is
made. Wrap the chain around
on
the
vise
assembly while
is
increased by increasing pres-
To
start the tool,
Release
the trigger
is
is
provided
25
mm
vise
assembly out while
(1")
in diameter or thin
CAUTION Before plugging in the tool, always check to and returns to the
Overload protector The overload protector automatically cuts out to break the circuit whenever heavy work
is
prolonged. If this occurs, release the trigger switch and withdraw the blade from the
workpiece. Press the restart button to resume operation.
:
see
"OFF"
position when released.
that the trigger switch actuates properly
6
Page 7
Operation
1.
Cutting with the
Secure the tool to the workpiece scribed in “Securing tool to workpiece” section. Bring the blade into light con-
tact with the workpiece. First, make
pilot groove, using a slower speed until
the blade has cut to
(3/64”
to continue cutting.
-
vise
assembly
a
1/8’)).
depth of
Then use a faster speed
:
1
-
as
3
de-
a
mm
CAUTION
Do
damage to the blade or damage to the tool.
When cutting the workpiece which
not secured with anything other than
the
with your left hand and the tool handle
with your right hand. Then cut the
workpiece by raising the tool handle
while pulling the
you. Be extremely careful in these situa-
tions to avoid losing control of the tool
and workpiece.
CAUTION When cutting the workpiece near an obstacle like floor or wall, use wood blocks to prevent the blade from hitting against the obstacle.
Cutting without the
2
Press the shoe firmlv against the work-
:
not lift the tool handle too hard during operation. This may cause a bevel cut,
is
vise
assembly, grasp the
vise
vise
handle
handle toward
:
vise
assembly
:
7
Page 8
MAINTENANCE
CAUTION Always be sure that the tool inspection or maintenance.
To
replacement, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
:
is
switched off and unplugged before attempting to perform
maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
ACCESSORIES
CAUTION
These accessories or attachments manual. The use of any other accessories or attachments might present The accessories or attachments should be used only in the proper and intended manner.
0
Vise assembly
Part
No.
:
122403-9
are
recommended for use with your Makita tool specified in this
0
Hex wrench
Part
No.
783202-0
a
risk
of
injury to persons.
4
0
Vise handle
(length:
Part
Use this vise handle instead
standard equipped vise handle
(length: 180 mm; 7-1/16”) when cutting in tight places.
No.
120
100
mm; S15/16“)
272024-8
of
the
0
Steel carrying case
Part
No.
182200-5
Page 9
Saw
Blades
Wood
Cutting Blade
Metal Cutting Blade
For rapid cutting of metal and fiberglass. Made of high speed steel.
Oty.
1s
1s
5
2
Teeth
I
6
I
1
/!
14
I
14
18
1
i:
36
1
I
1
I
I
I
Part
##
Per Pkg. Per Inch
1723018-0A
723018-A-5 7230 1 8-A-2
723018-6-5 723018-6-1 12"
723018-OC 10 7230 18-CS
1
1723018-OD
723018-D5 723018-D-2
723018-0E 10
I
723018-E-5
1
723018-P-5
I
723019-G-5
1723019-G-2
723019-A-2 7230 1 90
723019-8-5 18 4" 723019-6-2 18
I
72301945
723019-OC 10 18 723019-C-5
1
723019-C-2
723019-D5 723019-0-2 24
7230 1 9-
1
I
1
! 5 1 E 1
I 5 I 6 I
I I I
I
B
I 5 I
I
J5
Overall
Length
6'
6'
6"
6"
6'
6'
6"
6"
6' 6"
6'
4,
4"
4'
4"
6"
E''
6' 6'
4'
Tooth
Specification
High Carbon Steel
Fleam Ground
High Carbon Steel
Fleam Ground
High Alloy Steel
Milled 1.031")
High Alloy Steel
Milled (.031"1
High Carbon Steel
Fleam Ground
High Alloy Steel
M/V Alternate
High Speed Steel M
High Speed Steel
MilledlRaker Set
High Speed Steel Milled/Raker Set
High Speed Steel
Milled/Wavy Set
High Speed Steel Milled/Raker Set
High Speed Steel
Milled/Wavy Set
High Speed Steel Milled/Wavy Set
High Speed Steel Milled/Wavy Set
I
1.049"
1.049")
l.049")
(.041")
11
led/faker Set
1.031")
1.031")
1.031")
1.049")
")
(.031
1.031")
(.031")
"1
LO31
Application
Cuts nail free wood
-rough In work.
Cuts nail free wood
-
rough
in
work.
Cuts composition materials
-
nail damage. Cuts composition
and plywood nail damange.
Cuts circles and con­tours in nail free wood, compositions.
Cuts plaster, metal lath, plasterboard.
~
For cutting metal over 118" thick.
For cutting metal over 118" thick.
For cutting metal over 3/64" thick.
For scroll cuts in metal 3/64" thick and over.
For cutting metal
over 3/64' thick.
For cutting metal
less than 3/64" thick.
For cutting metal less than 3/64" thick
For cutting metal less than 1/32" thick
resists
-
resists
9
Page 10
Saw
Blades
Bi-metal Blade
Combination of high speed steel teeth welded to
a
shatter proof flexiblf
backed blade. Ultra long
life
blade.
*All illustrations shown
are general representa-
tions for blades in that
category. Actual design of blades may vary
slightly.
No.
25
No.
26
(Note)
1.
Use blades No.
2.
Blades
No.
25
and
Part
723017-E5 723017-E-2
723017-F-5
723017.0A 10 10 723017-A5 723017-A-2
723017-G5
723017-06 10 14 723017-85 14 723017-8-2
723017-H5 723017-H-2
723017-OC 10 18 723017-C5 723017-C-2
72301 7-J-5
72301
792618-8
792620-
25
or
26
26
are recommended
I
Per Pkg. Per Inch
I 5 I
1 1
I
I I
1
I ? I
7-D-2
1
for
accurate square cutting.
my.
I
Teeth
6
10
10
5
I
14
14 18
5
2
I
18
1;
24
to
use for cutting steel pipes
Overall
I
Length Specification
6"
6"
6'
12"
E"
6*
4"
4'
4'
6"
E::
3-112''
4"
4"
6'
E::
5-718''
-1
7-7/8"
Tooth
1
Mi~~i~ei~o,,,
I
Mi{$Tei:o,,)
1
Mi&Tei:l,,,
Bi-metal
I
Milled (.031") and over.
Bi- metal Cuts metal 1/8" thick
Milled 1.031") and over.
Bi-metal
I
Milled (.031") thick and over.
8i-metal Cuts metal 3/64'
Milled (.031") thick and over.
mil&^$^\
Bi-metal Cuts metal less than
Milled (.031") 3/64" thick.
Bi-metal Cuts metal less than
Milled (.031") 3/64'thick.
I
High Speed Steel
I
5/64"
I
Application
Cuts nail embedded
1
wood -roughing in work.
Cuts nail embedded
I
wood - roughing in
work.
Cuts nail embedded
1
wood - nonferrous
metals.
I
Cuts metal 1/8" thick
I
Cuts metal 3/64'
Scroll cuts in metals
,,)
over 3/64' thick, fiber­glass,
compositions.
For iron pipe 2-3/8"
dia. or less.
I
1-
For iron pipe 4-1
I
dia. or less.
thick
or
more.
/2"
e
3
Piece variety pack
includes 1 each:
Part No.
10
723016-3-A
723018-A 723018-D 723019-C
e
3
Piece variety Pack
Ultra long life bimetal Includes
Part
1
No,
723016-3-8
each:
723017-E
723017-8 7230 1 7
-
C
Page 11
Aug.-17-'89
US
CHAIN
Model
VISE
RECIPRO SAW
JR3010
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
11
Page 12
MODEL JR3010 Aug -17'89
'i:M
,&
MACHINE
~
IO
11
12 13 14
15
16 17
18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
38
37 38 39 40
-
DESCRIPTION
1
1
2
1 1
3
1
4 5
1
6
2
7
2
1
8
9
2 2
2
2
2
1
1
1
1 1
1
1
1
1 1 1
I
1 1
1 1 1 1
2 1
1
1
1
1 1
1
1
-
'i:M
MACHINE
~
41 42 43 44 45 46 47 48
49
50
51 52 53 54 55 56
57
58
59
82
83 64
65
66
67
68
69
70 71 72 73 76 77 78
19
80
81 82 83
-
A&,
DESCRIPTION
1
Thin Washer
1
Nsadla
1
P,"
3
Her
3
Spring
Pan
3
1
Rsiammg
I
Gear Housmg
Gam
I
1
Thrust Nssdla
1
GBW
4
Pan
4
Spring
1
Pin
1
Fan
1
ARMATURE ASSEMBLY IWiIh
1
InsuIafion
1
Ball
I
Current
I
Rubber
2
Pan
1
Bearmg Ratamer
1
8811
1
Rmg
1
011
1
Rsfmmg
1
BIlIllS
1
FIELD ASSEMBLY
2
Brush Holdar
2
Carbon Brush Switch
1 2
Pan
1
Stram
1
Cord Guard
1
Cord
1
Rubber
1
Rubber
1
Handle Cavsr
4
Pan
-
5
Socket
Washer 4
Head
Holder
Head
Washer
6
75
Item
Bearing
Haad
Bearing
12
Seal
P1.f.
Head
Relief
Head
Bearing
Relay
Pin
Pm
Pm
6
510
Head
Screw
M4x10
Ring
5-10
Bearing
Screw
M5x30
5
55 - 581
Washer
BOBLB
4
Screw
M5x55
8OOlDDW
18
Rmg
S
-
Screw
M4x18 IWith Washer1
4 4
Screw
M4r28 lWith Washer1
Bolf
M5x16 lWilh Washer1
3041
IWifh Waiharl
12
US
MAKKA
Every
Makita
tool
free
of
defects from work6ah1p and materials for
be
oripinnl
ourchase. Should
tod.
freight prepaid, to one
the trouble is caud by defective workmanship or materid. Makita will repair
replace)
without charge.
This
Warranty docs not apply where:
rcp.ita
have bccn made or attempted by
repain
are
required
The
toal
hrr
alterations have been made to
IN NO EVEKT SHALL MAKlTA SLQUENTIAL DAMAGES FROM THE SALE APPLIES BOTd DURING AND AFTER
MAKITA
DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTltS, INCLUDING IMPLItD
WARRANTIES OF "MLRCHANTABILITY"
AFTtR
THE ONEYEAR TERM OF
This
Wananty
state
to
state.
damages,
so the
limitation
on
how long
LIMrrED
is thorau ly inapectcd and tested before leaving the factory.
MY
if
because
bscn abuscd. misused
gives
you specific
Some state do
above
limitation
sn
implied warranty
ONE
YEAR
WARRANTY
Warranty
trouble devclov durinn this one-year period.
Mkita's
of
normd
or
the
tool.
BC
THIS
legal
not
allow
or
exclusion may not apply
Policy
the
period
Fact&
or
Aithorized
others:
wear and
tear:
imvroverl~ maintained:
LIABLF
FOR
ANY INDIRkCT. INCIDFNTAL
OR
USt
THE
rights,
the
OFTHE PRODUCT THIS DISCLAIMER
TERM OF THIS WARRANTY
AND
'FITNESS FOR A SPECIFIC PURPOSE,'
WARRANTY
and you may exclusion or limitation
lasts,
also
so
the
above limitation may
of
Semie
have
to
you. Some
ONE YEAR
of
Centers.
other
incidental
mum
tights
not
Makita Corporation
3-11 -8,
Sumiyoshi-cho,
446
Anjo, Aichi
Japan
883700 - 067
It
is warranted to from the date of the
COMPLETE
If
inspection
(or
at
our
OR
which vary from
or
consequential
slates
do not
apply to you.
shows
option,
CON-
allow
PRINTED IN JAPAN
1991 - 6
-
N
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