Makita JR3000 User Manual

RECIPRO SAW Model JR3000* (2 Speed)(MJ)
(Dis con tinued in 2001)
Model JR3000V (MJ, MCA, MCC)
(Variable Speed)
12-2003
Item Part No.
1 911241-2 4 P.H. Screw M5x25 (With Washer)
2 315084-8 1 Gear Hsg Cover (MJ)
316486-1 1 Gear Cover (JR3000V)(MCA) 317503-0 1 Gear Hsg Cover (JR3000V)(MCC)
Item Part No.
No. No. Used Description
21 911251-9 2 P.H. Screw M5x30 (With Washer)
(JR3000*)
*
266012-5 2 Tapping Screw 5X35 (JR3000V)(MCC)
2 P.H. Screw M5X30/Tapping Screw
5X35 (JR3000V) (MJ,MCA)
3 155322-4 1 Seal Com. (In cludes Item 4) 4 213107-5 1 O Ring 12
5
6 341462-6 1 Plate
7 911221-8 2 P.H. Screw M5x16 (With Washer)(MJ)
8
9 212001-8 1 Nee dle Bear ing 708
10
11
12
*
214167-0 1 Plane Bearing 12.7(MCC)
911225-0 2 P.H. Screw M5x16 (W/Bond)
*
163392-9 1 Slider (MCC)
*
253816-4 1 Flat Washer 6 (JR3000V)
*
212115-3 1 Nee dle Bear ing 1216( JR3000V)
* *
133244-8B 1 Gear Assy (JR3000V) (MCA, MCC)
13
* *
251372-8 1 C.H. Screw M5x12 (JR3000V)(MCA) 251969-3 1 H.S.H. Bolt M5X12 (JR3000V)(MCC)
1 Plane Bear ing 12.7(MJ, MCA)
(JR3000V)(MCA, MCC)
1 Slider (MJ, MCA)
1 Flat Washer (JR3000*)
1 Nee dle Bear ing (JR3000*)
1 Gear (JR3000*) (MJ) 1 Gear As sy (JR3000V) (MJ)
(In cludes Item 11)
(In cludes Item 11)
1 C.H. Screw (JR3000*)(MJ) 1 C.H. Screw (JR3000V)(MJ)
22
23 912122-3 2 Screw M4x14 (Type 1)
24 285650-4 1 Bear ing Re tainer 54 25 211087-9 1 Ball Bear ing 6200DDW 26 961006-2 1 Re taining Ring S-10
27 911211-1 3 P.H. Screw M5x12 (With Washer)
28 911256-9 2 P.H. Screw M5x35 (With Washer)
*
316485-3 1 Gear Hsg (JR3000V)(MCA) 152924-7 1 Gear Hsg Com(JR3000V(MCC)
251295-0 2 Screw M4x14 (W/Thread Adhesive)
911215-3 3 P.H. Screw M5X12 (JR3000V)(MCC)
*
266012-5 2 Tapping Screw 5X35 (JR3000V)(MCC)
29 421476-2 1 In su la tion Cover (MJ, MCA)
421801-7 1 Insulation Cover (JR3000V)(MCC)
30
31
*
266090-5 1 H.S.H. Bolt M5X15 (JR3000V)(MCC)
*
265836-6 1 Stop Screw M8X9 (JR3000V)(MCC)
1 Gear Hsg (In cludes Item 63)(MJ)
(Includes Item 63)
(Type 2)
(MJ, MCA)
(JR3000)
2 P.H. Screw M5X35/Tapping Screw
5X35 (JR3000V) (MJ,MCA)
1 Spring Washer/Spring Pin/Hex Socket
Head Bolt (MJ, MCA)
1 Hex Flange Head Bolt/Stop Screw
(MJ, MCA)
14
15
16
17
18
19
20 911221-8 2 P.H. Screw M5x16 (With Washer)(MJ)
*
253805-9 1 Washer 18(JR3000V)
* *
321263-8 1 Gear Shaft (JR3000V)
* *
214167-0 1 Plane Bearing 12.7 (MCC)
* *
343526-2 1 Plate (JR3000V)(MCA) 341462-6 1 Plate (JR3000V)(MCC)
911225-0 2 P.H. Screw M5x16 (With Bond)
1 Washer (JR3000*)
1 Washer 18(JR3000*)
1 Gear Shaft (JR3000*)
1 Space Block
1 Plane Bear ing 12.7(MJ, MCA)
Plate(MJ)
(JR3000V)(MCA, MCC)
2 Model JR3000 2 Model JR3000V
32
33 163258-3 1 ShoeCom. (In cludes Item 96)
34 941101-4 2 Flat Washer 5 35 343981-8 1 Plate C (Added) * (MJ, MCC) 36 922216-6 2 Hex Socket Head Bolt M5x14
37
38 411612-8 1 Baf fle Plate (MJ, MCA)
39 681613-2 1 In su la tion Washer (MJ, MCA)
*
313075-3 1 Blade Clamp (JR3000V)(MCC)
*
516161-1 1 Ar ma ture As sy (JR3000V) (MJ,
516456-2 1 Armature Assy (JR3000V)( MCC)
417613-4 1 Baffle Plate (MCC)
681653-0 1 Insulation Washer (MCC)
1 Blade Clamp (MJ,MCA)
(Old 163118-9)
W/Washer
1 Ar ma ture As sy (JR3000*)
(In cludes Items 39, 40 & 62)
MCA) (Includes Items 39, 40 & 62)
(Includes Items 39, 40 & 62)
Item Part No.
No. No. Used Description
Item Part No.
No. No. Used Description
40 211033-2 1 Ball Bear ing 608LB 41 253192-6 1 Flat Washer 14
42 622481-4 1 Field Assy (JR3000*)(With Items 43
& 54)
*
594161-1 1 Field Assy (JR3000V)(MCA) 594416-4 1 Field Assy (JR3000V)(MCC)
43 654501-6 2 Con nec tor P-1.25 (JR3000*) 44 953106-2 2 Rivet 0-5 (JR3000*)
45 156066-9 1 Mo tor Housing (JR3000*) (MJ)
*
183351-7 1 Motor Housing (JR3000V) (MCC)
46 664013-1 1 Cord With Plug 2P-18-2.5 47 682502-4 1 Cord Guard 8-85
48 687002-9 1 Strain Re lief (JR3000*)
*
687063-9 1 Strain Relief (JR3000V) (MCC)
49
50 631010-2 1 Di ode (JR3000*) 51 651600-5 1 Switch for Speed Change (JR3000*)
52
53 411204-3 1 Han dle Cover (JR3000*)
54 654018-9 2 Gar ter Spring (JR3000*)
55
*
265995-6 2 Tapping Screw 4X18 (JR3000V)(MCC)
*
265999-8 4 Tapping Screw 4X25 (JR3000V)(MCC)
*
417611-8 1 Handle Cover (JR3000V) (MCC)
*
265995-6 2 Tapping Screw 4X18 (JR3000V)(MCC)
1 Field Assy (JR3000V)(With Item 65)(MJ)
(With Items 60, 64 & 67)
1 Mo tor Housing (JR3000V) (MJ, MCA)
(With Items 60 & 64)
(Includes Items 64 & 105)
1 Strain Re lief (JR3000V) (MJ, MCA)
2 Screw (MJ, MCA)
4 Screw (MJ, MCA)
1 Han dle Cover (JR3000V) (MJ, MCA)
2 Screw (MJ, MCA)
58 651225-5 1 Switch 4 Ter mi nal (JR3000*)
651204-3 1 Switch 2 Ter mi nal (JR3000*)
(No Longer Available)
*
651271-8 1 Switch (JR3000V) (MCC Type 1) 650206-6 1 Switch (JR3000V) (MCC Type 2)
59 60 931102-0 4 Hex Nut M 4
61
62 241631-8 1 Fan 66 (MJ, MCA)
63 263002-9 1 Rub ber Pin 4 64 263014-2 1 Rub ber Pin 4 65 654038-3 2 In su lated Eye Ter mi nal FV1.25-M4
66 643551-6 2 Brush Holder (JR3000V) 67 643556-6 2 Brush Holder (JR3000*) 68 410048-8 1 Hex Wrench Holder 69 343657-7 2 Re tainer (Added) (JR3000V) 70
71 251969-3 2 H.S.H. Bolt M5x12 91 92 93 443070-0 1 Felt Pad 94 443070-0 1 Felt Pad 95 941101-4 2 Flat Washer 5 (Added) * (MJ, MCA)
96 344095-6 1 Shoe Plate 100 652030-3 4 (-) Set Screw M3x7.5 (JR3000V) 101 654037-5 2-4 In su lated Eye Ter mi nal FV1.25-M3
102 652008-6 2-4 P.H. Screw M3.5x7 (JR3000*)
103 654509-0 1 Closed End Con nec tor 2-SD
105 819063-3 2 Makita Label (MCC)
Ac ces sories
*
*
266095-5 2 Tapping Screw 5X55 (JR3000V)(MCC)
241832-8 1 Fan 62 (JR3000V) (MCC)
*
* *
1 Switch 8A (JR3000V) (MJ, MCA)
1 Dust Cover (JR3000V)
*
2 Screw (MJ, MCA)
(JR3000V)
1 Pin 3
MJ, MCC) 1 Washer (JR3000*) 1 Re taining Ring (JR3000*)
(JR3000*)
(With Washer)
(JR3000*)
*(
*
56 191947-0 2 Car bon Brush CB-76 (JR3000*)
181500-0 2 Auto Cut-Off Car bon Brush CB-60
(JR3000*) (Optional)
191956-9 2 Car bon Brush CB-75 (JR3000V)
(Old 181026-2 CB-55)
181502-6 2 Auto Cut-Off Car bon Brush CB-62
(JR3000V) (Op tional) (No Lon ger Available)
57 643550-8 2 Brush Holder Cap (JR3000*)
A01 - - - - - 1 Saw Blade (See Cat a logue for De tails)
192342-7 1 Recipro Saw Blade Set (3pc)Type 1) 193572-3 1 Recipro Saw Blade Set (3pc)Type 2)
A02 783202-0 1 Hex Wrench 4
A03 824412-1 1 Plas tic Carrying Case (MCA)
(Includes Item A06)
824539-7 1 Plastic Carrying Case (MCC)
(Includes Item A06)
A04 191686-A 1 Safety Glasses A05 G-00001 1 Leather Work Gloves
A06 A00188-3 2 Snap Lock (L)
SEE SERVICE CHANGES
*
3 Model JR3000* 3 Model JR3000V
SERVICE CHANGES
1. Change on Field, Motor Hsg, Handle Cover, Switch etc. (JR3000V only)(MJ, MCA) .
Item No. Description Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
42
45
48 53 58 59 69
Above parts are completely interchangeable as a set.
Field
Motor Housing Com.
Strain Relief Handle Cover Switch Dust Cover Retainer Serial No.
622486-4 (No Longer
Available)
157132-5 (No Longer Available) 159482-4 159592-7
(No Longer Available)
687002-9 (No Longer Available) 687063-9
410068-2 415240-1
651255-6 (651220-5) (No Longer Available) 651271-8 650206-6
421145-5 - - - -
- - - - - 343657-7
853656E 853657E
~
1269926E
~
1269927E
~
594071-2
See Service
Change #5
N/A
4 Model JR3000* 4 Model JR3000V
2. Change on Armature, Gear, Gear Shaft etc. (MJ)
Item No.
10 11 12
13
14 15 16
17 19
22
35 37 71
91
92
Above parts are completely interchangeable as a set. Type 5 & 6 Gear Assembly can replace Type 3 & Type 4 Gear Assembly.
Description
Flat Washer Needle Bearing Gear/Gear Assembly
C.H. Screw / H.S.H. Bolt
Washer 18 Washer 18 Gear Shaft
Space Block Plate
Gear Hsg Com.
Plate C Armature H.S.H. Bolt M5x12
Washer 7
Retaining Ring
Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
253744-3(12) 253816-4 (6)
212104-8(1214) 212115-3(1216)
153118-7
(73 Teeth)
(No Longer
Available)
- - - - 912217-2 M5x14 251372-8
253198-4 253805-9
- - - - 253815-6 (Added) - - - - -
321093-7 (No
Longer Available)
612676-7 (No Longer Available) 516161-1 [612676-7A (No Longer Available)]
253789-1 (No
Longer Available)
961052-5 (No
Longer Available)
133244-8
(73 Teeth)
(No Longer
Available)
(Inc. Items 11, 14 &15) (Inc. Item 11 &
341462-6 (2 pieces) 343526-2
315083-0 (No Longer Available) 159679-5 (No
133244-8A
(55 Teeth)
(No Longer Available)
14)
C.H. M5x12
321263-8
421162-5 - - - - -
Longer Available)
- - - - - 343981-8 (Add)
- - - - - 251969-3
- - - - -
- - - - -
133244-8B
(55 Teeth)
(Inc. Item 11)
(1 piece)
251969-3
H.S.H. M5x12
341462-6
(1 piece)
159718-1
(2Pcs)(Add)
5 Model JR3000* 5 Model JR3000V
3. Change on Slider, Blade Clamp etc. (MJ, MCA)
Item
No.
8
5/18
30
31
32
70
Description Type 1 Type 2 Type 3 Type 4 Type 5
Slider
Plane Bearing 12.7
Spring Washer/Spring Pin Hex Socket Head Bolt
H.S.H. Bolt/Stop Screw
Blade Clamp
Pin 3 Serial No. JR3000(MJ) Serial No. JR3000V
(MJ. MCA)
163119-7
(No Longer Available)
942101-7
Spring Washer 5
922216-6
H.S.H. Bolt M5x14
342342-9 321642-0 322502-9 313067-2 (No Longer
- - - - - - - - 256701-0A - - - -
131547E 131548E ~ 243691E 243692E ~ 259311E 259312E ~ 266459E 266460E ~
~
10528E 10529E
~
163191-9
(No Longer Available)
214157-3 [214166-2
258009-8A
Spring Pin 3.5-12
1184921E 1184922E
~
163340-8
(No Longer Available)
258018-7
Spring Pin 2.5-8
265836-6
Stop Screw M8x9
1549569E
~
163357-1
(No Longer Available
265986-7
(No Longer Available)
H.S.H. Bolt M5x13/ MCA
- 265986-A
(No Longer Available)
H.S.H. M5x14
(JR3000V only)
(Please add adhesive
when repairing)
Available)See Service
Change # 4)
1549570E ~ 1613030
163392-9
(No Longer
Available)]
214167-0 266090-5
M5 X 15
313075-3
Above parts are completely interchangeable as a set. Type 5 Plane Bearing (Item 5) replaces Type 1 ~ 4 Plane Bearings as itself.
6 Model JR3000* 6 Model JR3000V
4. Change on Blade Clamp & H.S.H. Bolt .(MJ, MCA)
Item No. Description Type 4 Type 5
30
32
Above parts are completely interchangeable as a set.
5. Change on Motor Housing etc.(JR3000V) (MJ,MCA)
H.S.H. Bolt
Blade Clamp Serial No. JR3000 (MJ) Serial No. JR3000V (MCA)
265986-7 (MJ) (No Longer Available) 266090-5
265986-A (MCA)(No Longer Available)
313067-2 (No Longer Available) 313075-3
265821 265822
~
~ 475270 475271
~
~
Item No. Description Type 4 Type 5 Type 6
21 28 45
49 52 55 60 61 95
P.H. Screw M5X30/Tapping Screw 5X35 P.H. Screw M5X35/Tapping Screw 5X35 Motor Housing
P.H. Screw M4x18/Screw PT4X18 P.H. Screw M4x28/Screw PT4x25 P.H. Screw M4x10/Screw PT4x18 Hex Nut M4 P.H. Screw M5x55/Screw PT 5x60 Flat Washer 5 (Added) Serial No.
159592-7 (No Longer
911251-9 P.H. Screw 266012-5 ( Tapping Screw 5 X 35) 911256-9 P.H. Screw 266012-5 ( Tapping Screw 5 X 35)
Available)
911133-5 265995-6 911153-9 265999-8 911124-6 265995-6 931102-0 - - - - ­911280-2 266044-2
- - - - - 941101-4 (2pcs) N/A ~ 1029795A 1029796A ~
416402-4(No Longer
Available)
151986-2
7 Model JR3000 7 Model JR3000V
Loading...