Makita JR180DZ, JR140DZ, JR140DWA User Manual

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14.4V - 1" RECIPRO SAW Model JR140DWA (MCA) Model JR140DZ (MCA)
18V - 1" RECIPRO SAW Model JR180DWB (MCA)
Model JR180DZ (MCA)
10-2003
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Item Part No.
No. No. Used Description
1 911228-4 4 P.H. Screw M5X18 2
*
3 216002-8 1 Steel Ball 4.8 4 256454-1 1 Pin 5.5-6
5 310138-6 1 Clamp (Old 310088-5)
310138-6X 1 Clamping System Repair Kit (Includes
6
*
7 162215-8 1 Push Button 8 323916-5 1 Push Pin
9 233018-8 1 Compression Spring 3 10 233247-3 1 Compression Spring 16 11 257226-7 1 Ring 13 12 443070-0 2 Plate 12X16 13 214169-6 2 Plane Bearing 14 14 168328-3 1 Slider 15 341462-6 2 Plate 16 911225-0 4 P.H. Screw M5X16 17 344801-9 1 Shoe Plate/Shoe 18 961017-7 1 Stop Ring E-3 (Old) 19 252103-8 1 Hex Lock Nut M5-8 20 268044-8 1 Pin 4 (Old) 21 266241-0 1 Hex Socket Head Bolt M5X50 22 23 421693-4 1 Insulation Cover 24 911114-9 1 P. H. Screw M4X10 25 257558-2 1 Sleeve 9 26 344732-2 1 Inner Plate 27 344733-0 1 Lock Plate 28 152904-3 1 Lever 60 Com. (With Item 30)
29 921442-4 1 Hex Bolt M8X25 30 931102-0 1 Hex Nut M4 31 266220-8 1 Torx Socket Head Bolt M6X15 32 212001-8 1 Needle Bearing 708 33 153267-0 1 Gear Com. 34 285696-0 1 Bearing Retainer A 35 211061-7 1 Ball Bearing 6000LLB 36 257146-5 1 Ring 10 37 210057-5 1 Ball Bearing 6900LLB 38 323887-6 1 Gear Shaft 39 251969-3 2 Hex Socket Head Bolt M5X12 40 344795-8 1 Plate C 41 443107-3 1 Felt 8X24 42 317229-4 1 Gear Housing 43 266012-5 4 Tapping Screw 5X35 44 911601-8 3 P.H. Screw M5X8 45 961016-9 1 Stop Ring E-10
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*
*
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Items 3 - 10 & 83)
1 Torx Socket Head Bolt M5X10
*
*
*
*
*
*
*
*
*
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1 Shoe Supporter
(Old 272240-2)
Item Part No.
No. No. Used Description
46 211131-2 1 Ball Bearing 6001DDW 47 961016-9 1 Stop Ring E-10 48 285697-8 1 Bearing Retainer B 49 911516-9 2 P.H. Screw M4X12 50 416960-0 1 Fan Guide
51 519052-5 1 Armature Assy (JR140DWA)
519051-7 1 Armature Assy (JR180DWB)
52 416959-5 1 Baffle Plate 53 266209-6 2 Tapping Screw 4X60 54 632828-4 1 Yoke Unit 55 681652-2 1 Insulation Washer 56 210017-7 1 Ball Bearing 607DDW
57 851730-4 1 Name Plate JR140D
851734-6 1 Name Plate JR180D
58 416957-9 1 Motor Housing 59 819720-3 2 Makita Label 60 191970-5 2 Carbon Brush CB-429 (2pcs/Set) 61 643949-7 1 Brush Holder R
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62 643941-3 2 Holder Cap 63 643950-2 1 Brush Holder L
64 183140-0 1 Handle Set (JR140DWA)
183141-8 1 Handle Set (JR181DWB)
65 231469-9 1 Compression Spring 4 66 416958-7 1 Lock-Off Button 67 911006-2 1 P.H. Screw M3X8 68 416976-5 1 Stopper 69 265995-6 6 Tapping Screw 4X18 70 241869-5 1 Fan 55 71 231469-9 1 Compression Spring 4 72 689090-2 1 Heat Sink 73 654195-7 1 Spring Terminal (Plus) 74 687085-9 1 Holder
75 651980-9 1 Switch (JR140DWA)
651979-4 1 Switch (JR180DWB)
76 263002-9 2 Rubber Pin 4 77 654196-5 1 Spring Terminal (Minus) 78 941102-2 1 Flat Washer 5 (Old) 79 942101-7 1 Spring Washer 5 (Old) 80 655000-B 1 Plug for Cigarette Lighter 81 942101-7 1 Spring Washer 5
(Includes Items 55, 56 & 70) (Includes Items 55, 56 & 70)
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2 Model JR140DWA 2 Model JR140DZ 2 Model JR180DWB 2 Model JR180DZ
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Item Part No.
No. No. Used Description
82 344858-0 1 Slide Plate * (Add)
83 267758-6 1 Spring Washer 5 (Add)
84 233345-3 1 Compression Spring 6
85 961078-7 1 Retaining Ring (EXT) S-18
86 162228-9 1 Driving Sleeve
87 268094-3 1 Pin 3
88 331639-1 1 Guide Sleeve
89 417791-0 1 Driving Sleeve Guide
90 256158-5A 1 Pin 3
91 310129-7 1 Sleeve
92 345214-7 1 Push Plate
93 233025-1 1 Compression Spring 2
94 231662-5 1 Torsion Spring 17
95 256471-1 1 Shoulder Pin 5 100 652038-7 2 P.H Screw M3X8
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*
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Accessories
A01 192342-7 1 Recipro Saw Blade Set (3pc) (Type 1)
193572-3 1 Recipro Saw Blade Set (3pc) (Type 2) A02 414938-7 1 Battery Cover A03 192600-1 1 14.4V Battery 1422 (2.0Ah)
192699-A 1 14.4V Ni-Mh Battery 1433 (2.2Ah)
192827-3 1 18V Ni-Cad Battery 1822 (2.0Ah)
192829-9 1 18V Ni-Mh Battery 1833 (2.2Ah)
(JR140DWA) (JR140DWA) (JR180DWB) (JR180DWB)
Item Part No.
No. No. Used Description
A04 191686-A 1 Makita Safety Glasses A05 G-00001 1 Makita Safety Gloves
A06 DC1411 1 Quad Voltage Charger
F/1.3, 1.7, 2.0 & 2.2AH ­F/7.2V, 9.6V, 12V & 14.4V Ni-Cad & Ni-MH Batteries (JR140DWA)
DC1801 1 DC1801 Battery Charger
F/1.3, 1.7, 2.0 & 2.2AH ­F/7.2V, 9.6V, 12V, 14.4V & 18V Ni-Cad & Ni-MH Batteries (JR180DWB)
DC1422 Automotive Quad Charger
F/ 1.3, 1.7, 2.0 & 2.2Ah ­F/ 7.2V, 9.6V, 12V & 14.4V Ni-Cad & Ni-MH Batteries (Includes Item 80)
A07 824565-6 1 Plastic Carrying Case
(Includes Item A08) A08 417152-4 2 Latch A09 163441-2 1 Shoe (Stationary Type)
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SERVICE CHANGES
1. Change on Gear Housing and Addition of Slide Plate.
Item No. Description Type 1 Type 2
2
82
Gear Housing Cover Com. Slide Plate Serial No - JR140DWA Serial No. - JR180DWB
Above parts are completely interchangeable as a set.
SEE SERVICE CHANGES
*
151627-0 151941-4
- - - - - 344858-0 N/A N/A N/A N/A
3 Model JR140DWA 3 Model JR140DZ 3 Model JR180DWB 3 Model JR180DZ
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2. Modification of Shoe Supporter.
Item No. Description Type 1 Type 2 Type 3
18 20 22
Stop Ring E-3 Pin 4 Shoe Supporter
Serial # JR140DWA/JR140DZ Serial # JR180DWA/JR180DZ
Above parts are completely interchangeable as a set.
961017-7 - - - - ­268044-8 - - - - ­344813-2 344925-1
~ 3400A 3401A ~
~ 22912A 22913A ~
See Change
on Tool-less
Blade Change
System(Service
Change # 4)
3. Change on Torx Socket Head Bolt M5X10 and Addition of Spring Washer 5.
Item No. Description Type 1 Type 2 Type 3
78 79 83
6
Torx Socket Head Bolt M5X10 Flat Washer 5 Spring Washer 5 Spring Washer 5 Serial # JR140DWA/JR140DZ Serial # JR180DWB/JR180DZ
266247-8 266272-9 941102-2 - - - - ­942101-7 - - - - -
- - - - - 267758-6
~ 4312A 4313A ~
~ 24880A 24881A ~
Blade Change
System (Service
Above parts are completely interchangeable as a set.
See Change
on Tool-less
Change #4)
4 Model JR140DWA 4 Model JR140DZ 4 Model JR180DWB 4 Model JR180DZ
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4. Change of Blade Clamping System and Shoe.
Item No. Description Type 1 Type 2
A
B
3 4 5 6 7 8
9 10 11 14 83 84 85 86 87 88 89 90 91 92 93 94 95 17 19 21 22 81
A09
Steel Ball 4.8 Pin 5.5-6 Clamp Torx Socket Head Shoulder Bolt M5X10 Push Button Push Pin Compression Spring 3 Compression Spring 16 Ring 13 Slider Spring Washer 5 Compression Spring 6 Retaining Ring EXT S-18 Driving Sleeve Pin 3 Guide Sleeve Driving Sleeve Guide Pin 3 Sleeve Push Plate Compression Spring 2 Torsion Spring 17 Shoulder Pin 5 Shoe Plate / Shoe (Flexible Type) Hex Lock Nut M5-8 Hex Socket Head Bolt Shoe Supporter Spring Washer 5 Shoe (Stationary Type) (Optional)
216002-8 - - - - ­256454-1 - - - - ­310138-6 - - - - ­266272-9 - - - - ­162215-8 - - - - ­323916-5 - - - - ­233018-8 - - - - ­233247-3 - - - - ­257226-7 - - - - ­168328-3 168376-2 267758-6 - - - - -
- - - - - 233345-3
- - - - - 961078-7
- - - - - 162228-9
- - - - - 268094-3
- - - - - 331639-1
- - - - - 417791-0
- - - - - 256158-5A
- - - - - 310129-7
- - - - - 345214-7
- - - - - 233025-1
- - - - - 231662-5
- - - - - 256471-1 344801-9 163442-0 252103-8 - - - - ­266241-0 - - - - ­344925-1 - - - - ­942101-7 - - - - ­168337-2 163441-2
Above parts are completely interchangeable as a set.
5 Model JR140DWA 5 Model JR140DZ 5 Model JR180DWB 5 Model JR180DZ
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