Makita DPJ180 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Plate Joiner Lamelleuse Sans Fil Engalletadora Inalámbrica

DPJ180

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

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ENGLISH (Original instructions)

SPECIFICATIONS

Model DPJ180

Blade size

Max. grooving depth 20 mm (3/4")

No load speed (RPM) 6,500 /min

Overall length 351 mm (13-3/4")

Net weight 3.0 kg (6.7 lbs)

Rated voltage D.C. 18 V

Standard battery cartridge

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General Power Tool Safety Warnings

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Plate joiner blade

(Outer dia. x Width x Arbor dia.)

GEA006-2

BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal safety

10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools

with your finger on the switch or energising power tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

100 mm x 4 mm x 22 mm

(4" x 5/32" x 7/8")

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewellery or long hair can be caught in moving parts.

16.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

dust collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power

tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire when used with another battery pack.

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

Use of

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may

cause irritation or burns.

Service

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30. Keep handles dry, clean and free from oil and grease.

GEB093-1

CORDLESS PLATE JOINER SAFETY WARNINGS

1. Blades must be rated for at least the speed marked on the tool. Blades running over rated

speed can fly apart and cause injury.

2. Always use the guard. The guard protects the operator from broken blade fragments and unintentional contact with the blade.

3. Use only the blades specified for this tool.

4. Never operate the tool with the blade locked in

exposed position or without the blade cover secured properly in place.

5. Make sure that the blade slides smoothly before operation.

6. Check the blades carefully for cracks or damage before operation. Replace cracked or damaged blades immediately.

7. Make sure that the flange fits in the arbor hole when installing the blade.

8. Inspect for and remove all nails or foreign matter from the workpieces before operation.

9. Always place the workpieces on a stable workbench.

10. Secure the workpieces firmly with clamp or vise.

11. NEVER wear gloves during operation.

12. Hold the tool firmly with both hands.

13. Keep your hands and body away from the

grooving area.

14. Run the tool for a while without the blade

pointing toward anybody. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.

15. Never reach your hands underneath the workpieces while the blade is rotating.

16. Do not leave the tool running unattended.

17.

Always be sure that the tool is switched off and the battery cartridge is removed before making any adjustments or replacing the blade.

18. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

19. Do not use blunt or damaged blades.

20. Do not use the tool with damaged guards.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

USD301-4

Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ rated speed

･ no load speed

･ revolutions or reciprocation per minute

ENC007-11

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge: (1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10.

The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.

For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

11. Follow your local regulations relating to

disposal of battery.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

Charge the battery cartridge with room temperature at 10 hot battery cartridge cool down before charging it.

4. Charge the battery cartridge if you do not use it for a long period (more than six months).

ﾟ

C - 40ﾟC (50ﾟF - 104ﾟF). Let a

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

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CAUTION:

• Always switch off the tool before installing or

removing of the battery cartridge.

•

Hold the tool and the battery cartridge firmly when installing or removing battery cartridge.

hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the

tool and battery cartridge and a personal injury. To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the

red indicator cannot be seen. If not, it may

accidentally fall out of the tool, causing injury to

you or someone around you.

• Do not install the battery cartridge forcibly. If the

cartridge does not slide in easily, it is not being

inserted correctly.

Battery protection system

The tool is equipped with a battery protection system. This system automatically cuts off power to the motor to extend battery life. The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

1. Button

2. Red indicator

3. Battery cartridge

Failure to

• Overloaded:

The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart. If the tool does not start, the battery is overheated. In this situation, let the battery cool before turning the tool on again.

• Low battery voltage:

The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.

NOTE:

The overheat protection works only with a battery cartridge with a star mark.

012128

1. Star marking

Indicating the remaining battery capacity

(Only for battery cartridges with "B" at the end of the model number.)

1. Indicator lamps

015676

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for few seconds.

2. CHECK button

015658

Indicator lamps

Off

BlinkingLighted

Remaining

capacity

75% to 100%

50% to 75%

25% to 50%

0% to 25%

Charge the

battery.

The battery

may have

malfunctioned.

NOTE:

• Depending on the conditions of use and the

ambient temperature, the indication may differ

slightly from the actual capacity.

Indication lamp with multi function

1. Indication lamp

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Indication lamps are located in two positions. When the battery cartridge is inserted on the tool with the slide switch positioned in the "O (OFF)" position, the indication lamp flickers quickly for approximately one second. If it does not flicker so, the battery cartridge or indication lamp has broken.

− Overload protection

− When the tool is overloaded, the indication

lamp lights up. When the load on the tool is reduced, the lamp goes out.

− If the tool continues to be overloaded and the indication lamp continues to light up for approximately two seconds, the tool stops. This prevents the motor and its related parts from being damaged.

− In this case, to start the tool again, move the slide switch to the "O (OFF)" position once and then to the "I (ON)" position.

− Battery cartridge replacing signal

− When the remaining battery capacity gets

small, the indicator lamp lights up during operation earlier than enough capacity battery use.

− Accidental re-start preventive function

− Even if the battery cartridge is inserted on the

tool with the slide switch in the "I (ON)" position, the tool does not start. At this time, the lamp flickers slowly and this shows that the accidental re-start preventive function is at work.

− To start the tool, first slide the slide switch toward the "O (OFF)" position and then slide it toward the "I (ON)" position.

Adjusting the depth of groove

012682

6 grooving depths can be preset according to the size of biscuit to be used. Refer to the table below for the correspondence between the sizes marked on the stopper and the biscuit size. Fine adjustments to the grooving depth can be made by turning the adjusting screw after loosening the hex nut. This may become necessary after the blade has been resharpened a few times.

Size on stopper 0 10 20 S D MAX

Biscuit size 0 10 20

Depth of groove

* With the rubber spikes removed.

012683

8 mm (0.3")

10 mm

(0.4")

1. Pointer

2. Stopper

3. Adjusting screw

4. Rubber spike

---

12.3mm (0.48")

13 mm (0.51")

14.7mm (0.58")

Angle guide

The angle guide height can be moved up and down to adjust the position of the blade in relation to the top of the workpiece.

1. Lock lever

2. Angle guide

3. Knob

4. Scale

5. Pointer

6. Tighten

7. Loosen

012497

20 mm

(0.8")

To adjust the angle guide height, loosen the lock lever down and rotate the knob until the pointer points to the desired scale graduation marked on the angle guide.

1. Knob

2. Down

3. Up

4. Center of blade

thickness

012498

Then tighten the lock lever up to secure the angle guide. The scale on the angle guide indicates the distance from the top of the workpiece to the center of the blade thickness. The angle guide is removable from the fence according to the need of your work. To remove the angle guide, loosen the lock lever and turn the knob clockwise until it comes out of the upper end of the fence.

Fence

NOTE:

• Remove the angle guide according to the need of

your work when using the tool with the angle of the fence adjusted to other than 0 ﾟ. When you need to use the angle guide under the above condition, be sure to adjust the depth of groove to get a proper depth.

1. Fence

2. Angle scale

3. Lock lever

4. Tighten

5. Loosen

012499

10mm

012500

1. Lock lever

2. Pointer

3. Angle scale

4. Center of blade thickness

5. Blade cover

The angle of the fence can be adjusted between 0° and 90° (positive stops at 0°, 45° and 90°). To adjust the angle, loosen the lock lever and tilt the fence until the pointer points to the desired graduation on the angle scale. Then tighten the lock lever to secure the fence.

When the fence is set at 90°, both the distance from the center of the blade thickness to the fence and the distance from the center of the blade thickness to the bottom of the blade cover are 10 mm (0.4").

Set plate

10mm

6mm

012258

4mm

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Use the set plate as shown in the figures when cutting slots in thin workpieces.

1. Lock lever

2. Pointer

3. Angle scale

4. Set plate

5. Thickness of set plate

6. Center of blade thickness

7. Blade cover

1. Set plate

Switch action

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CAUTION:

• Before installing the battery cartridge into the tool,

always check to see that the slide switch actuates properly and returns to the "OFF" position when the rear of the slide switch is depressed.

• Switch can be locked in "ON" position for ease of

operator comfort during extended use. Apply caution when locking tool in "ON" position and

maintain firm grasp on tool. To start the tool, slide the slide switch toward the "I (ON)" position. For continuous operation, press the front of the slide switch to lock it. To stop the tool, press the rear of the slide switch, then slide it toward the "O (OFF)" position.

1. Slide switch

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out any work on the tool.

Removing or installing the blade

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CAUTION:

•

When installing the plate joiner blade, mount the inner

flange with the side marked "22" facing toward you. To remove the blade, loosen the clamp screw and open the blade cover. Push the shaft lock and loosen the lock nut using the lock nut wrench. To install the blade, first mount the inner flange. Then mount the blade and the lock nut. Securely tighten the lock nut using the lock nut wrench. Close the blade cover and tighten the clamp screw to secure the blade cover.

CAUTION:

• Use only Makita lock nut wrench provided to

remove or install the blade.

• Always check the depth of groove after replacing

the blade. Reajust it if necessary.

Dust bag

1. Lock nut

2. Plate joiner

blade

3. Blade cover

4. Inner flange

5. Clamp screw

6. Shaft lock

7. Loosen

8. Tighten

1. Dust bag

2. Fastener

3. Dust nozzle

NOTE:

• If you connect a Makita vacuum cleaner to your

plate joiner, more efficient and cleaner operations can be performed.

OPERATION

How to make joints

WARNING:

• Always clamp the workpiece to the workbench

before each operation.

004589

012504

Corner Joint (Fig. A)

Fig. A

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To attach the dust bag, fit it onto the dust nozzle. If the dust bag becomes an obstacle to your work, turn the dust nozzle to change the dust bag position. When the dust bag is about half full, switch off and remove the battery cartridge. Remove the dust bag from the tool and pull the bag's fastener out. Empty the dust bag by tapping it lightly to remove as much of the dust as possible.

004584

012505

Miter Joint (Fig. C)

Fig. C

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T-Butt Joint (Fig. B)

004585

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Fig. B

004586

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Frame Joint (Fig. D)

004587

Fig. D

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Edge-To-Edge Joint (Fig. E)

Fig. E

004588

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To make joints, proceed as follows:

1. Fit the two workpieces together as they will appear in the finished joint position.

2. Mark the center of the intended biscuit grooves on the workpiece using a pencil.

NOTE:

•

The center of grooves should be at least 50 mm (2") from the outer edge of the workpieces.

• Allow 100 mm - 150 mm (4"-6") between

grooves in multiple biscuit application.

3. For Corner Joint and T-Butt Joint only

Clamp the vertical workpiece to the workbench.

For Miter Joint only

Clamp one workpiece to the workbench with the mitered edge facing up.

For Frame Joint and Edge-To-Edge Joint only

Clamp one workpiece to the workbench.

4. Set the depth of groove according to the size of biscuit to be used. Refer to the table in the "Adjusting the depth of groove" section.

5. Adjust the angle guide height so that the blade is centered in the board thickness.

6. Align the center mark on the base with the pencil line on the workpiece.

7. Switch on the tool and gently push it forward to extend the blade into the workpiece.

8. Gently return the tool to the original position after the adjusting screw reaches the stopper.

9. For Corner Joint and T-Butt Joint only

Clamp the horizontal workpiece to the workbench.

For Miter Joint only

Clamp the other workpiece to the workbench with the mitered edge facing up.

For Frame Joint and Edge-To-Edge Joint only

Clamp the other workpiece to the workbench.

10. For Corner Joint only

Place the tool on the workpiece so that the blade is facing down.

For T-Butt Joint only

Remove the angle guide from the tool. Place the tool on the workpiece so that the blade is facing down.

11. Repeat the steps 6 - 8 to groove in the horizontal or the other workpiece.

If you do not need to center the blade in the board thickness, proceed as follows:

For Corner Joint, Miter Joint, Frame Joint and Edge-To-Edge Joint only

• Remove the angle guide from the tool. Set the

fence at 90° for Corner Joint, Frame Joint and Edge-To-Edge Joint or at 45° for Miter Joint.

• Follow steps 1 - 11 excluding steps 5 and 10

described above.

For T-Butt Joint only

• Fit the two workpieces together as they will appear

in the finished joint position.

• Lay the vertical workpiece on the horizontal one.

Clamp both workpieces to the workbench.

• Remove the angle guide from the tool.

• Follow the steps 2, 4, 6, 7, 8 and 11 described

above.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or

the like. Discoloration, deformation or cracks may result.

1. Exhaust vent

2. Inhalation vent

012519

The tool and its air vents have to be kept clean. Regularly clean the tool's air vents or whenever the vents start to become obstructed.

Replacing carbon brushes

1. Limit mark

001145

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Insert the top end of slotted bit screwdriver into the notch in the tool and remove the holder cap cover by lifting it up.

1. Holder cap

cover

2. Screwdriver

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or

attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Angle guide

• Dust bag

• Set plate

• Lock nut wrench

• Plate joiner blades

• Makita genuine battery and charger

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

012514

Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.

1. Brush holder cap

2. Screwdriver

012515

Reinstall the holder cap cover on the tool.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

EN0006-1

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