Makita DPC 6400, DPC 6401, DPC 7300, DPC 7301 User Manual
Instruction and Safety Manual
for Gasoline Power Cuts (page 2 - 29)
Manuel d’instructions et de sécurité
de découpeuse thermiques (page 30 - 57)
Manual de instrucciones y de seguridad
para Cortadora de muela de tronzar (pagina 58 - 85)
DPC 6400, DPC 6401
DPC 7300, DPC 7301
WARNING!
Read and understand this Manual. Always follow safety precautions in the Instruction and
Safety Manual. Improper use can cause serious injury!
The engine exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Preserve this Manual carefully!
ATTENTION!
Suivez toujours les conseils de sécurité du présent manuel d’instructions et de sécurité.
Une utilisation incorrecte de la découpeuse peut entraîner des blessures graves!
Conservez avec soin ce manuel! Les gaz d’échappement émis par ce produit contiennent des produits
chimiques connus par l’Etat de Californie pour provoquer le cancer, des défauts de naissance ou
autres dommages de reproduction. Lisez et comprenez ce manuel.
ADVERTENCIA:
Observe siempre las instrucciones de seguridad contenidas en el manual. Lea y compenétrese con el
contenido del manual. El uso inadecuado de la cortadora puede causar lesiones de gravedad.
Los gases de escape del motor de este producto contienen sustancias químicas conocidas en el Estado
de California como causantes de cáncer, defectos genéticos y otros problemas relacionados con la
reproducción. Conserve este manual cuidadosamente.
1
Thank you for purchasing a MAKITA product!
Congratulations on choosing a MAKITA Power Cut cutoff saw!
Like our chain saws, the MAKITA Power Cuts feature specially
designed high-performance engines with outstanding
power-to-weight ratios, for heavy-duty yet lightweight tools.
Other advantages of the MAKITA Power Cuts:
• Sturdy construction and high reliability.
• Maintenance-free electronic ignition, hermetically sealed to
protect against dust and moisture.
• Vibration damping with the MAKITA 2-mass system (D2M)
for tireless working even when guiding the Power Cut by
hand.
• Five-stage air-filter system for reliable working even under
very dusty conditions.
• Two options for mounting the cutter attachment: Either
centrally, for good balance when guiding the unit manually,
or on the side, for flush cuts along walls or curbsides or
horizontally directly above the ground.
• Extensive line of synthetic-resin and diamond cutting discs,
and trolley with vibration damping, dust catcher, and several
systems for water supply to the cutting disc.
The following industrial property rights apply:
US 08510690, SE 95027298, SE 95027306, IT 95000653,
IT 95000654, GBM 9412558, GBM 9412559.
We want you to be satisfied with your MAKITA product.
In order to guarantee the optimal function and performance of
your Power Cut and to ensure your personal safety we would
request you to perform the following:
Read this Instruction and Safety manual carefully before
putting the Power Cut into operation for the first time,
and strictly observe the safety regulations! Failure to
observe these precautions can lead to severe injury or
death!
WARNING!
Some dust created by power sanding sawing,
grinding, drilling, and other construction activities
contains chemicals known (to the State of California)
to cause cancer, birth defects or other reproductive
harm.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Y our risk from these exposures varies, depending on
how often you do this type of work.
To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
Table of contents Page
Packing ................................................................................2
Delivery inventory ..............................................................3
Symbols ...............................................................................3
SAFETY PRECAUTIONS
General precautions........................................................4
Protective equipment .................................................. 4-5
Fuels / Refuelling ............................................................5
Putting into operation......................................................5
Cutting discs....................................................................6
Kickback and lock-in .......................................................7
Working behavior / Method of working ...........................7
Cutting metal ...................................................................8
Cutting masonry and concrete.................................... 8-9
Transport and storage ....................................................9
Maintenance..................................................................10
First aid .........................................................................10
Technical data...................................................................11
Denomination of components.........................................11
PUTTING INTO OPERATION
Mounting the cutting disc ..............................................12
Tightening the V-belt / Checking V-belt tension ...........13
Fuels / Refuelling .................................................... 13-14
Starting the engine.................................................. 14-15
Cold-starting..................................................................15
Warm-starting................................................................15
If the engine won’t start.................................................16
If the engine won’t start.................................................16
Working in winter ..........................................................16
Adjusting the carburetor .................................................17
MAINTENANCE
Changing the V-belt ......................................................1 8
Cleaning the protection hood........................................19
Cleaning / changing the air filter ............................. 19-20
Replacing the spark plug ..............................................20
Replacing the suction head ..........................................21
Replacing the starter cable ..................................... 21-22
Replacing the return spring ..........................................22
Instructions for periodic maintenance...........................26
Cutting attachment in central / side position.......... 23-24
Repositioning the cutting attachment ..................... 23-24
SPECIAL ACCESSORIES
Diamond cutting discs, cart, water tank
and pressure water system...........................................25
Service, spare parts and guarantee ......................... 26-27
Troubleshooting ...............................................................27
Extract from spare parts list............................................28
Accessories...................................................................28
Service stations ................................................................86
Packing
Your MAKITA Power Cut is packed in a cardboard box to
prevent shipping damage.
Cardboard is a basic raw material and is consequently reuseable or suitable for recycling (waste paper recycling).
RE Y
2
Delivery inventory
STOP
34521
1. Power Cut
2. Cutting disc
3. Universal wrench 13/19
4. Offset screwdriver
5. Screwdriver for carburetor adjustment
6. Instruction and Safety manual (not shown)
In case one of the parts listed should not be included in the
delivery inventory, please consult your sales agent.
Symbols
You will notice the following symbols on the Power Cut and in the Instruction Manual:
Read Instruction and Safety
Manual and follow the warningand safety precautions!
Particular care and caution!
2
1
Forbidden!
Wear protective helmet, eye and
ear protection!
Wear protective gloves!
Wear respiratory protection!
No smoking!
STOP
Combination Start/Stop (I/O)
switch, choke
Locked / Unlocked
Press starting valve
Engine - manual start
Working in winter
Stop engine!
Warning! Kickback!
No open fire!
Direction of cutting wheel
rotation
Warning: the max. peripheral
speed of the cutting disc
is 80 m/s!
Cutting disc dimensions
Fuel and oil mixture
First aid
Recycling
RE Y
3
FE
A
B
C
D
SAFETY PRECAUTIONS
General precautions
- The operator MUST read this instruction manual to ensure
safe operation (even if you already have experience in
using cutoff saws). It is important to be familiar with the
operation of this particular cutoff saw. Users insufficiently
informed will endanger themselves as well as others due to
improper handling.
- Let only persons who have experience in using cutoff saws
work with this unit. When letting another person use the Power
Cut, this instruction manual must be provided along with it.
- First-time operators should ask a specialist to instruct them in
working with gasoline-powered cutoff saws.
- Children and persons under 18 years of age must not be
allowed to use this Power Cut. Persons over the age of 16
years may, however, use the Power Cut for the purpose of
being trained as long as they are under the supervision of a
qualified trainer.
- Working with the Power Cut requires high concentration.
- Operate the Power Cut only if you are in good physical
condition. If you are tired, your attention will be reduced. Be
especially careful at the end of a working day. Perform all work
calmly and carefully. The user has to accept liability for others.
- Never work while under the influence of alcohol, drugs, medication or other substances which may impair vision, dexterity
or judgement.
- A fire extinguisher must be available in the immediate vicinity
when working in easily inflammable vegetation or when it has
not rained for a long time (danger of fire).
- Asbestos and other materials that can release toxins may be
cut only with the necessary safety precautions and after
notification of the proper authorities and under their supervision or that of a person appointed by them.
1
2
Protective equipment
- In order to avoid head, eye, hand or foot injuries as well as
to protect your hearing the following protective equipment must be used during operation of the Power Cut:
- The kind of clothing should be appropriate, i. e. it should be
tight-fitting but not be a hindrance. Clothing in which grains of
material can accumulate (trousers with cuffs, jackets and
trousers with wide-open pockets, etc.) must not be worn,
particularly when cutting metal.
- Do not wear any jewellery or clothing that can get caught or
distract from the operation of the Power Cut.
- It is necessary to wear a protective helmet whenever working
with the Power Cut. The protective helmet (A) is to be
checked in regular intervals for damage and is to be replaced
after 5 years at the latest. Use only approved protective
helmets.
- The helmet visor (B) protects the face from dust and material
grains. In order to prevent injuries to eyes and face, always
wear protective goggles (C) or visor when using the Power
Cut.
- To prevent hearing damage, always wear suitable personal
hearing protection. (ear muffs (D), ear plugs, etc.). Octave
brand analysis upon request.
- When dry-cutting dust-producing materials such as stone or
concrete, always wear approved respiratory protection (E).
- Work gloves (F) of tough leather are part of the required work
kit of the Power Cut and must
with the Power Cut.
always be worn when working
3
4
4
H
G
- Always wear safety shoes or boots (G) with steel toes, non-skid
soles, and leg protectors when working with the Power Cut.
Safety shoes equipped with a protective layer provide protection
against cuts and ensure a secure footing.
- Always wear a work suit (H) of sturdy material.
Fuels / Refuelling
- Go to a safe, level place before refuelling. Never refuel while
on scaffolding, on heaps of material, or in similar places!
- Switch off the engine before refuelling the Power Cut.
- Do not smoke or work near open fires (6).
- Let the engine cool down before refuelling.
- Fuels can contain substances similar to solvents. Eyes and skin
should not come in contact with mineral oil products. Always
wear protective gloves when refuelling (not the regular work
gloves!). Frequently clean and change protective clothes. Do
not breathe in fuel vapors. Inhalation of fuel vapours can be
hazardous to your health.
- Do not spill fuel. If a spill occurs, clean off the Power Cut
immediately. Fuel should not come in contact with clothes. If your
clothes have come in contact with fuel, change them at once.
- Ensure that no fuel is spilled into the soil (environmental
protection). Use an appropriate surface.
- Refuelling is not allowed in closed rooms. Fuel vapors will
accumulate near the floor (explosion hazard).
- Ensure to firmly tighten the screw cap of the fuel tank.
- Before starting the engine, move to a location at least 3 meters
(approx. 10 feet) from where you fuelled the Power Cut (7), but
not within the extended swing range of the cutting disc (direction
of sparks).
- Fuel cannot be stored for an unlimited period of time. Buy only
as much as will be consumed in the near future.
- When making up the gasoline/oil mixture, always put the oil in the
mixing container
- Use only approved and marked containers for the transport and
storage of fuel.
- Keep fuel away from children!
first, and then the gasoline.
5
6
3 meters
(10 feet)
Putting into operation
- Do not work on your own. There must be someone around
in case of an emergency (within shouting distance).
- Observe all anti-noise regulations when working in residential
areas.
- Never use the Power Cut near inflammable materials or
explosive gases! The Power Cut can create sparks leading
to fire or explosion!
- Make sure that all persons within 30 meters (100 feet), such as
other workers, are wearing protective gear (see "Protective
Equipment") (8). Children and other unauthorized persons must
remain more than 30 meters (100 feet) away from the working
area. Keep an eye out for animals as well (9).
- Before starting work the Power Cut must be checked for
perfect function and operating safety according to the
prescriptions.
In particular, make sure that the cutting wheel is in good
condition(replace immediately if torn, damaged or bent), the
cutting wheel is properly mounted, the protective hood is locked
in place, the hand guard is properly mounted, the V-belt has the
proper tension, the throttle moves easily and the half-throttle
lock button functions properly, the grips are clean and dry, and
the combination switch functions properly.
- Start the Power Cut only after complete assembly and inspection. Never use the Power Cut when it is not completely
assembled.
7
30 m (100 feet)
8
9
= wearing Protective Equipment
5
Cutoff discs
- The protection hood must always be on! Change discs only
with the engine off!
- There are two basic types of cutoff discs:
- For metal (hot cutting)
- For masonry (cold cutting)
NOTE:
When using diamond cutoff discs, always make sure to observe the
"direction of rotation" markings. Diamond discs should only be
used for cutting masonry/brick/ concrete etc.
- Cutoff discs are intended only for radial loading, i.e. for cutting.
Do not grind with the sides of the cutting disk! This will break the
disk! (10)!
Caution!
Never change direction (turning radius less than 5 meters /
16 feet), exert lateral (sideways) pressure, or tip the Power Cut
during cutting (11)!
- Use a cutting disc only for cutting the materials it is intended for.
The proper type of disc must be used, for either metals or
masonry.
- The arbour hole (bore) of the cutting disc must fit the shaft
exactly. If the arbour hole is larger than the shaft diameter, a
spacer ring must be used.
- Use only cutting wheels approved by the DSA (German Abrasive Disc Committee) or equivalent organisation for freehand
cutting at up to 4370 RPM (= 80 m/sec. at circumference) for
14"/350 mm discs, or up to 5100 RPM (= 80 m/sec. at circumference) for 12"/300 mm discs.
- The disc must be free of defects (12). Do not use defective
cutting discs.
Always tighten the cutting disc mounting bolt to a torque of 30
Nm. Otherwise, the cutting disc can twist.
- Before starting the cutting disc, make sure you have a steady
footing.
- Put the Power Cut into operation only as described in this
instruction manual (13). Always place your left foot in the rear
handle and grasp the other handle firmly (with thumb and
fingers). Other starting methods are not allowed.
- When starting the Power Cut it must be well supported and
securely held. The cutting disc must not be touching anything.
- If the cutting disc is new, test it by running it at least 60 seconds
at top speed. When doing this, make sure that no persons or
body parts are in the extended swing range of the disc, in case
it is defective and flies apart.
- When working with the Power Cut always hold it with both
hands. Take the back handle with the right hand and the tubular
handle with the left hand. Hold the handles tightly with your
thumbs facing your fingers.
- CAUTION: When you release the throttle lever the disc will
keep spinning for a short period of time (free-wheeling
effect).
- Continuously ensure that you have a safe footing.
- Hold the Power Cut such that you will not breathe in the exhaust
gas. Do not work in closed rooms or in deep holes or ditches
(danger of poisoning by fumes).
- Switch off the Power Cut immediately if you observe any
changes in its operating behavior.
- Switch off the engine before inspecting the V-belt tension
or tightening it, replacing the cutting wheel, repositioning
the cutter attachment (side or middle position) or eliminating
faults (14).
- Turn off the engine immediately and check the disc if you hear
or feel any change in cutting behaviour.
- Turn off the Power Cut when taking a break or stopping work
(14). Place the unit in such a way that the disc is not touching
anything and cannot endanger anyone.
- Do not put the overheated Power Cut in dry grass or on any
inflammable objects. The muffler is very hot (danger of fire).
- IMPORTANT: After wet cutting, first turn off the water feed and
then let the disc run at least 30 seconds, to fling off the remaining
water and prevent corrosion.
13
14
10
11
12
min. 5 m
(16 feet)
P
O
T
S
● Maintenance
● Refuelling
● Changing cutoff discs
● Repositioning the
cutting attachment
● Stopping work
● Transport
● Putting out of function
6
Kickback and lock-in
- When working with the Power Cut there is a danger of kickback
and lock-in.
- Kickback occurs when the top of the cutting disc is used for
cutting (15).
- This causes the Power Cut to be thrown back toward the user
with great force and out of control. Risk of injury!
To prevent kickback, observe the following:
- Never cut with the section of the cutting disc shown in figure 15.
Be especially careful when reinserting the disc into cuts
that have already been started!
- Lock-in occurs when the cut narrows (crack, or workpiece under
stress).
- This causes the Power Cut to suddenly jump forward, out of
control and with great force. Risk of injury!
To prevent lock-in, observe the following:
- When reinserting the disc into previous cuts, have the Power
Cut running at top speed. Always cut at top speed.
- Always support the workpiece so that the cut is under tension
(16), so that the cut does not press together and jam the cutting
disc as it proceeds through the material.
- When starting a cut, apply the disc to the workpiece with care.
Do not just shove it into the material.
- Never cut more than one piece at a time! When cutting, make
sure that no other workpiece comes into contact.
15
Working behavior / Method of working
- Before starting work, check the work area for any hazards
(electrical wires, inflammable substances). Clearly mark the
work area (for example with warning signs or by cordoning off
the area).
- When working with the Power Cut hold it firmly by the front and
rear handles. Never leave the Power Cut unattended!
- Whenever possible run the Power Cut at the rated arbour
speed (see ”Technical Data”).
- Only use the Power Cut during good light and visibility periods.
Be aware of slippery or wet areas, and of ice and snow (risk of
slipping).
- Never work on unstable surfaces. Make sure that there are no
obstacles in the working area, risk of stumbling. Always ensure
that you have a safe footing.
- Never cut above your shoulder height (17).
- Never stand on a ladder to cut (17).
- Never use the Power Cut while standing on scaffolding.
- Do not lean over too far when working. When putting down and
picking up the Power Cut, do not bend over from the waist, but
instead bend in the knees. Save your back!
- Guide the Power Cut in such a way that no part of your body is
within the extended swing range of the disc (18).
- Use cutting discs only for the materials for which they are
designed!
- Use cutting discs only for the materials for which they are
designed. Do not use the Power Cut to lift up and shovel away
pieces of material and other objects.
Important! Before cutting, remove all foreign objects, such as
rocks, gravel, nails etc. from the cutting area. Otherwise, such
objects can be flung away by the disc with great speed. Injury
hazard!
- When cutting workpieces down to length use a firm support. If
necessary, secure the workpiece from slipping, but do not
steady it with your foot or allow another person to hold it.
- When cutting round items, always secure them against rotation.
- When guiding the Power Cut by hand, use the side mounting
position of the cutter attachment only when actually necessary.
Otherwise, always use the central position. This gives the unit
a better balance, for reduced operator fatigue.
16
17
18
7
Cutting metals
IMPORTANT!
Always wear approved respiratory protection!
Materials that can release toxic substances may be cut only
after notifying the proper authorities and under their supervision or that of a person appointed by them.
CAUTION!
The rapid rotation of the cutting disc heats metal and melts it
at the point of contact. Swing the guard as far down as
possible behind the cut (19) in order to direct the stream of
sparks forward, away from the operator (fire hazard).
- Determine the direction of cutting, mark the cut and apply the
disc to the material at moderate speed, to cut a guide groove
before going to top speed and applying more pressure to the
Power Cut.
- Keep the disc straight and vertical. Do not tip it, as this can break
it.
- The best way to get a good, clean cut is to pull or move the
Power Cut back and forth. Do not simply press the disc into the
material.
- Thick round stock is best cut in stages (20).
- Thin tubing and pipes can be cut with a simple downward cut.
- Cut large-diameter pipes as for round stock. To prevent tipping
and for better control, do not let the disc sink too deeply into the
material. Instead, always cut shallow around the whole piece.
- Worn discs have a smaller diameter than new discs, so that at
the same engine speed they have a lower effective circumferential speed and therefore do not cut as well.
- Cut I-beams and L-bars in steps; see Figure 21.
- Cut bands and plates like pipes: along the wide side with a long
cut.
- When cutting material under stress (supported material or
material in structures), always make a notch in the thrust
(pressure) side, and then cut from the tension side, so that the
disc does not lock in. Secure cutoff material from falling!
CAUTION!
If there is a chance that the material is under stress, be
prepared for it to kick back. Make sure you can get out of the
way if you have to!
Be particularly careful in scrap-metal yards, junkyards, at
accident sites, and with haphazard piles of material. Precariously balanced pieces or pieces under stress can act in
unpredictable ways, and may slide, jump out, or burst. Secure cutoff material from falling! Always exercise extreme
caution and use only equipment that is in perfect working
order.
Observe the accident-prevention rules and regulations of
your employer and/or insurance organization.
19
20
21
Cutting masonry and concrete
IMPORTANT!
Always wear approved respiratory protection!
Asbestos and other materials that can release toxic sub-
stances may be cut only after notifying the proper authorities
and under their supervision or that of a person appointed by
them. When cutting prestressed and reinforced concrete
piles, follow the instructions and standards of the responsible authorities or the builder of the structural member.
Reinforcement rods must be cut in the prescribed sequence
and in accordance with applicable safety regulations.
NOTE:
Mortar, stone, and concrete develop large quantities of dust
during cutting. To increase the lifetime of the cutting disc (by
cooling), to improve visibility, and to avoid excessive dust creation, we strongly recommend wet cutting instead of dry cutting.
8
In wet cutting, the disc is wetted at an equal rate on both sides by
a trickle of water. MAKITA offers the right accessories for all wet
cutting applications (see also "SPECIAL ACCESSORIES").
- Remove foreign objects such as sand, stones and nails found
within the working area. Caution: Watch out for electric
wires and cables!
The rapid rotation of the cutting disc at the point of contact
throws fragments out of the cut groove at high speed. For
your safety, swing the protection hood down as far as
possible behind the cut (23), so that material fragments are
thrown forward, away from the operator.
- Mark the cut, and then make a groove about 5 mm (just under
1/5") along the entire length of the planned cut. This groove
will then guide the Power Cut accurately guring the actual
cutoff.
NOTE:
For long, straight cuts we recommend using a cart (24, see also
"SPECIAL ACCESSORIES"). This makes it much easier to guide
the unit straight.
- Perform the cut with a steady back-and-forth motion.
- When cutting slabs to size, you need not cut through the entire
material thickness (creating unnecessary dust). Instead, simply make a shallow groove, and then knock off the excess
material cleanly on a flat surface (25).
CAREFUL!
When cutting into lengths, cutting through material, making
cutouts, etc., always make sure to plan the direction and sequence of cuts in such a way that the disc does not get jammed
by the cut-off piece, and that no persons can be injured by falling
pieces.
23
Transport and storage
- Always turn off the Power Cut when transporting it or
moving it from place to place on a site (26).
- Never carry or move the unit with the engine on or the disc
moving!
- Carry the unit only by the tubular (middle) handle with the
cutting disc pointing behind you (26). Avoid touching the
exhaust muffler (burn hazard!)
- When moving the Power Cut over longer distances, use a
wheelbarrow or wagon.
- When transporting the Power Cut in a vehicle, make sure it is
securely positioned in such a way that no fuel can leak out.
Always remove the cutting disc before transporting the unit in
a vehicle.
- The Power Cut should be stored safely in a dry place. It must
not be left outdoors! Always dismount the cutting disc before
storage. Keep the Power Cut away from children.
- Before long-term storage and before shipping the Power
Cut, follow the instructions in the chapter on "Periodic
care and maintenance". ALWAYS empty the fuel tank and
run the carburetor dry.
- When putting cutting discs in storage, be careful to:
- Clean and dry them well.
- Store them lying down flat.
- Avoid dampness, freezing temperatures, direct sunshine,
high temperatures and temperature fluctuations, as these can
cause breakage and splintering.
- Always check new cutting discs or cutting discs that have
been in storage to make sure that they are free of defects.
24
25
STOP
26
9
Maintenance
STOP
- Before performing maintenance work switch off the Power
Cut (27) and pull out the plug cap.
- Always check the Power Cut before using it to make sure that
it is in good working order. In particular, make sure that the
cutting disc is properly mounted. Make sure that the cutting
wheel is undamaged and suitable for the job it will be used for.
- Operate the Power Cut only at a low noise and emission level.
For this ensure the carburetor is adjusted correctly.
- Clean the Power Cut regularly.
- Check the fuel tank cap regularly for good sealing.
Observe the accident prevention instructions issued by
trade associations and insurance companies. NEVER make
any modifications to the Power Cut! You will only be
putting your own safety at risk!
Perform only the maintenance and repair works described in
the instruction manual. All other work must be carried out by
MAKITA Service.
Use only original MAKITA spares and accessories.
The use of non-MAKITA spares, accessories, or cutting discs
increases the risk of accident. We cannot accept any responsibility for accidents or damage occurring in association with
the use of cutting discs or accessories other than original
MAKITA.
27
SERVICE
28
First aid
For the event of a possible accident, please make sure that a
first aid kit is always immediately available close by. Immediately replace any items used from the first aid box.
When calling for help, give the following information:
- Place of the accident
- What happened
- Number of injured people
- Kind of injuries
- Your name!
NOTE
Individuals with poor circulation who are exposed to excessive
vibration may experience injury to blood vessels or the nervous
system.
Vibration may cause the following symptoms to occur in the
fingers, hands or wrists: ”Falling asleep” (numbness), tingling,
pain, stabbing sensation, alteration of skin colour or of the skin.
If any of these symptoms occur, see a physician!
29
10
Technical data
DPC 6400 DPC6401 DPC 7300 DPC 7301
Displacement cu in (cm3) 3,9 (64) 4,5 (73)
Bore in (mm) 1,85 (47) 1,97 (50)
Stroke in (mm) 1,46 (37) 1,46 (37)
Max. power hp (kW) 4,3 (3,2) 5,6 (4,2)
Max. torque Nm 4,0 5,0
Idling speed rpm 2.500 2.500
Clutch engagement speed rpm 3.800 3.800
Engine speed limitation rpm 9.350 9.350
Max. spindle speed rpm 4.300 4.300
Sound pressure level at the operators ear
1)
dB (A) 97 104
Sound pressure level at the bystander’s position (50 ft)1)dB (A) 84 86
Vibration acceleration a
- Tubular handle (idle/rated spindle speed) m/s
- Rear handle (idle/rated spindle speed) m/s
per EN 1454
h,w
2
2
6 / 5 7 / 6
8 / 6 8 / 7
Carburetor (diaphragm carburetor) Type TILLOTSON HS-273 A
Ignition system (with speed limitation) Type electronic
Spark plug Type
NGK BPMR 7A / BOSCH WSR 6F / CHAMPION RCJ 6Y
Electrode gap in (mm) .020 (0,5) .020 (0,5)
Fuel consumption at max. load per ISO 8893 kg/h 1,65 2,1
Specific consumption at max. load per ISO 8893 g/kWh 500 500
Fuel tank capacity fl oz (l) 37 (1,1) 37 (1,1)
Mixture ratio (fuel/two-stroke oil)
- when using MAKITA HP 100 high-performance oil 100:1 100:1
- when using MAKITA oil 50:1 50:1
Cutting disc for 80 m/sec.
2) 3)
(DSA approved) dimensions: in (mm)
12” / 20mm / 0,2”
14” / 20 mm / 0,2” 12” / 20mm / 0,2”
14” / 20 mm / 0,2”
Arbor diameter in (mm) 20 mm 20 mm 20 mm 20 mm
V-belt part no. 965 300 470 965 300 470
Overall weight (tanks empty, without cutting disc ) lb 21.38 21.82 21.60 22.04
1)
According to UL-test requirement under full load (cutting concrete).
2)
Circumference speed at max. engine speed
3)
Outside diameter / arbor hole / thickness
Denomination of components
DPC 7301
EMI OFB
973108
22045 Hamburg, Germany
0201 123456
394.100.661 Typ 394
1 Handle
2 Filter cover for air filter and spark plug cap
3 Cover lock
4 Tubular handle
5 Muffler with spark arrester screen
6 Protection hood
7 Hood lock
8 V-belt tension adjusting screw
9 Retaining nuts
10 Base
11 Carburetor adjustment opening
12 Identification plate
13 Fuel tank with handle
14 Starting valve
15 Starter grip
16 Air intake
17 Combination Start/Stop (I/O) switch, choke
18 Stop knob for halfway throttle
19 Safety locking button
20 Throttle lever
21 Fuel tank cap
22 Fan housing with starting assembly
23 Cutting disc
24 Disc bolt
25 Spring washer
Identification plate (12)
Indicate when ordering spare parts!
Serial number
Year of manufacture
25
24
23
3 4 5 6
2
1
7
8
9
12 1113
10
14 15 16
17
18
19
20
2122
11
A
STOP
PUTTING INTO OPERATION
CAUTION:
Always turn off the engine and pull off the spark plug cap
before doing any work on the Power Cut! Always wear
protective gloves!
CAUTION:
Start the Power Cut only after complete assembly and
inspection.
For the the following work, use the assembly tools included
with delivery:
1. 13/19 AF combination wrench
2. Allen key
3. Carburetor adjustment screwdriver
B
C
Place the Power Cut on a stable surface and carry out the
1
2
3
Schematic drawing
7
5
5
following assembly steps:
Mounting the cutting disc
Inspect the disc for damage.
See SAFETY INSTRUCTIONS, Page 6.
Unscrew screw (9) and remove the spring washer (8).
Before assembly make sure the tool area and contact
surfaces are absolutely clean.
Place the cutting disc (5) on the arbour (7).
For cutting discs with 1" arbour hole use the optional accessory
adapter ring (*), part number 394 228 120.
CAUTION: When using a diamond cutting disc be sure
7
98
to mount it so that it rotates in the proper direction!
12
D
10
Place the spring washer (8) on the arbour and insert the screw
8
2
(C/9) and tighten by hand.
Slowly turn the cutting disc until the stop hole of the V-belt
wheel is visible in the drive-arm hole (10).
Insert the Allen key (2) as far as it will go. The shaft is now
blocked.
Tighten the screw with the combination wrench (1)
1
NOTE: Tighten the screw firmly (30 ± 2 Nm), as otherwise the
cutting wheel may slip during cutting.
Tightening the V-belt /
Checking V-belt tension
IMPORTANT
Exact V-belt tension is essential for maximum cutting
performance with minimum fuel consumption. Improper
V-belt tension will result in premature wear to the V-belt
and V-belt wheel or damage to the clutch bearing.
NOTE: The two fastening nuts (11) must be loosened before
tightening the V-belt or checking the tension.
To increase the belt tension, turn the tightening screw (12) to
the right (clockwise) with the combination wrench included
with the Power Cut.
The belt tension is correctly adjusted when the nut (13) is
centred on the mark (14).
:
IMPORTANT:
After tightening/inspection, make certain to tighten
the fastening nuts (11) (30 ± 2 Nm).
13
STOP
14
E
11 12
F
Fuels
Caution:
The Power Cut uses mineral-oil products (gasoline and
oil).
Be especially careful when handling gasoline.
Do not smoke. Do not allow gasoline to come near flames,
sparks or fire (explosion hazard).
Fuel mixture
The Power Cut is powered by a high-performance two-stroke
engine. It runs on a mixture of gasoline and two-stroke engine
oil.
The engine is designed for unleaded regular gasoline with a min.
octane value of 91 ROZ. In case no such fuel is available, you
can use fuel with a higher octane value. This will not affect the
engine.
In order to obtain an optimum engine output and to protect
your health and the environment use unleaded fuel only.
Gasoline which contens alcohol should not used in
MAKITA products.
To lubricate the engine, use a two-stroke engine oil (quality
grade TC-3), which is added to the fuel. The engine is designed
for the use of MAKITA HP 100 high-performance two-stroke
engine oil at a mixture ratio of only 100:1 to protect the environment. In addition, this ensures a long service life and reliable
operation with minimum exhaust emissions.
Gasoline
+
1.0 Us-gal. (3.7 l) 1.25 floz. (37 cm3) 2.6 floz. (75 cm3)
2.5 Us-gal. (9.4 l) 3.2 floz. (94 cm3) 6.4 floz. (189 cm3)
5.0 Us-gal. (18.9 l) 6.4 floz. (189 cm3) 12.8 floz. (378 cm3)
The correct mixture ratio:
100:1 When using MAKITA HP 100 high-performance
two-stroke engine oil, i. e. 100 parts gasoline to
1 part oil.
50:1 When using MAKITA high-performance two-
stroke engine oil, i. e. 50 parts gasoline to 1
part oil.
100:1
HP 100
50:1
OIL
50:1
G
13
MAKITA HP 100 high-performance two-stroke engine oil is
available in the following sizes to suit your individual requirements:
0,5 l Best.-Nr. 980 008 609
MAKITA high-performance two-stroke engine oil (50:1) is
available in the following sizes to suit your individual requirements:
1 l Best.-Nr. 980 008 607
100 ml Best.-Nr. 980 008 606
NOTE: For preparing the fuel-oil mixture first mix the entire oil
quantity with half of the fuel required, then add the remaining
fuel. Shake the finished mixture thoroughly before pouring it
into the Power Cut tank.
Caution: Open the tank cap carefully, as pressure might
have built up inside!
It is not wise to add more engine oil than specified to
ensure safe operation. This will only result in a higher
production of combus-tion residues which will pollute
the environment and clog the exhaust channel in the
cylinder as well as the muffler. In addition, fuel consump-
A
tion will rise and performance will decrease.
Fuel storage
Fuels have only a limited shelf-life. Buy only as much as you
will use in 4 weeks.
Store fuel only in approved and marked containers.
AVOID SKIN AND EYE CONTACT
Mineral oil products degrease your skin. If your skin comes in
contact with these substances repeatedly and for an extended period of time, it will desiccate. Various skin deseases
may result. In addition, allergic reactions are known to occur.
Eyes can be irritated by contact with oil. If oil comes into your
eyes, immediately wash them with clear water.
If your eyes are still irritated, see a doctor immediately!
B
STOP
Refuelling
IMPORTANT:
FOLLOW THE SAFETY PRECAUTIONS!
Be careful and cautious when handling fuels.
The engine must be turned off and cooled down!
Carefully clean the area around the fuel-tank filler neck to
keep dirt from getting in the tank.
Place the unit on its side on an even surface.
Unscrew the tank cap and fill tank with fuel mixture. Take care
to avoid spilling.
Tightly screw on the cap.
Clean screw cap and tank after refuelling. Never start or
operate the Power Cut in the same place as it was fuelled!
Fuel mixture
Starting the engine
1
if
14
necessary
This model features a semiautomatic starting valve (1) to make
starting easier. Pushing this valve in reduces the amount of
compression effort needed, so that it is easier to bring the engine
up to starting speed when pulling the starter cable.
The high pressure increase in the combustion chamber that
results from the first ignitions will automatically close the
starting valve (button pops back out).
C
CAUTION:
5
4
6
7
8
Observe the SAFETY INSTRUCTIONS on page 5!
Start the Power Cut only after complete assembly and
inspection!
Move at least 3m (10 feet) away from the place where you
fuelled the Power Cut.
Make sure you have a good footing, and place the Power
Cut on the ground in such a way that the cutting disc is not
touching anything.
2
1
3 meters
(10 feet)
D
Turn the hood lock (2) to position and hold it there.
Pivot the hood (3) back as far as it will go.
Release the hood lock and pivot the hood lightly back and forth
until the lock engages.
Cold-starting
Move the combination switch (5) up (choke position).
Grasp handle (hand pressure actuates the grip throttle
lever lock (7)).
Push the throttle (8) in all the way and hold it.
Press the throttle lock (6) and release the throttle (8) (the
throttle lock will hold the throttle at half-throttle position).
NOTE: If the Power Cut is installed in the trolley, the control
lever should be in the second arrest position.
Push the starting valve (4).
3
2
E
Grasp the tubular handle firmly with one hand and press the
Power Cut against the ground.
Place the tip of your left foot in the rear handle.
Pull the starter cable strong and rapidly until you hear the first
audible ignition.
CAUTION: Do not pull out the starter cable more than approx.
50 cm (20"), and lead it back by hand.
Press in the starting valve (F/4) again.
Put the combination switch (F/5) in position “I”.
Keep pulling the starter cable until the engine catches.
As soon as the engine is running, press the throttle (F/8) to
release the half-throttle lock (F/6), allowing the engine to idle.
Warm-starting
As described under ”Cold starting”, except without putting the
combination switch (F/5) in choke position.
F
G
15
A
P
O
ST
1
STOP
Stopping the engine
Push the combination switch (1) down to position .
STOP
Working in winter
In conditions of low temperatures and high humidity the
carburetor can ice up. To prevent this, at temperatures below
0° C / 32° F hot air from the cylinder chamber can be inducted.
This also brings the engine to operating temperature faster.
At temperatures above freezing the carburetor must NOT
be fed heated air.
Failure to follow these instructions can lead to damage to
the cylinder and piston!
B
C
Turn the cover lock (2) to the ”unlocked ” position and
carefully remove the filter cover (3).
2
3
Take the filter element (4) out of the filter cover.
4
Take the summer-winter insert out of the summer position (7)
and press it in as illustrated in the winter position (8)
16
D
NOTE: At temperatures over 0° C / 32° F the summer-winter
insert should always be placed in the summer position (7).
NOTE: When placing the filter element (4) in the filter cover,
position it with the angled corner (5) against the angled corner
in the inside of the cover.
6
5
87
9
Adjusting
the carburetor
NOTE: The grinding parts are equipped with an electronic
ignition to limit the speed. The carburetor also has a fixed
jet which cannot be adjusted.
At the factory the idling speed has been set to approx.
2,500 1/min., but the running-in process of a new engine
may require slight readjustment of the idling speed.
For correct adjustment of the idling speed the following
steps must be carried out:
Start the engine and run it until it is warm
(about 3 - 5 minutes).
Set the idling speed with a screwdriver (width of blade: 4 mm/
0.16").
The screwdriver shown (order number 944 340 001) has a
molded-on lug to assist in adjustment.
E
2
1
F
Readjust the idling speed.
If the cut-off disc is still turning when the engine is running,
unscrew the adjusting screw of the throttle valve (9) until the
cut-off disc is no longer turning. When the engine is left
running at idling speed, loosen the screw a little.
Switch off the engine.
STOP
G
17
A
B
STOP
SERVICE
MAINTENANCE
CAUTION:
Before doing any work on the Power Cut turn off the
engine, remove the cutting disc, pull the plug cap off the
spark plug and wear protective gloves!
CAUTION:
Start the Power Cut only after complete assembly and
inspection.
IMPORTANT:
Because many of the parts and assemblies not mentioned
in this Instruction Manual are vital to the safety of the unit,
and because all parts are subject to a certain amount of
wear and tear, it is important for your own safety that you
have the unit checked and maintained regularly by a
MAKITA service center.
IMPORTANT:
If the cutting wheel breaks during cutting, the
Power Cut must be repaired by a MAKITA service
centre before being used again!
C
7
65
8
4
3
1
2
9
10
Changing the V-belt
Loosen nuts (3).
Loosen the tightening screw (1) (counter-clockwise) until the
end of the screw (2) is visible in the gap.
Unscrew the nuts (3) and remove the cover (4).
Remove the screws (5) and (7) and remove the side piece (6).
NOTE:
Screw (5) is longer than screws (7). Make sure
to put them back in the right places during
reassembly!
Unscrew screws (8) and remove the crankcase housing cover
(9).
Remove the old belt (10) or belt pieces. Clean out the inside of
the drive arm with a brush.
Put in a new V-belt.
NOTE:
Reassemble the crankcase housing cover (9), side piece (C/6)
and cover (C/4) in the reverse order.
To tighten the V-belt see ”Tightening the V-belt / Checking
V-belt tension”.
18
D
STOP
16
17
18
Cleaning the protection hood
Over time, the inside of the protective hood can become caked
with material residue (especially from wet cutting), which if
allowed to accumulate can hinder the free rotation of the
cutting disc. For this reason the hood must be cleaned out
from time to time.
Take off the cutting wheel with spring washer and remove
the accumulated material from inside the hood with a strip of
wood or similar implement.
Clean the shaft and all disassembled parts with a cloth.
Cleaning / changing the air filter
NOTE: To install the cutting wheel see ”Mounting the cutting
wheel”.
E
11
STOP
Turn the cover lock (11) to the ”Unlocked ” position and
carefully remove the filter cover (12).
There is an O-ring (G/15) between the filter cover (12) and
the air filter hood (G/14).
Unscrew the screws (13) and remove the air filter hood (14).
Clean the O-ring (15) with a brush and inspect for damage.
12
F
14
13
15
G
Remove the foam prefilter (17) from the filter cover.
Pull the paper cartridge (18) from the hood.
Remove the inner filter (16) from the intake opening.
Note:
Do not allow dirt to get into the carburetor!
Switch the combination switch to ”Choke” or cover the
carburetor with a clean cloth.
H
19
Foam prefilter and inner filter
IMPORTANT:
1
3
Do not use fuel to clean the foam prefilter and inner filter!
If the foam prefilter (1) and inner filter (2) are dirty, wash them
with dishwashing liquid in lukewarm water.
Dry thoroughly!
A
4
2
NOTE:
Under very dusty conditions it will be necessary to clean the
foam prefilter daily. If this is not possible on-site, have a
sufficient supply of reserve foam prefilters on hand.
When placing the foam prefilter in the filter cover position it with
the angled corner (3) against the angled corner in the inside of
the cover (4) and press into the filter cover.
Paper cartridge
The paper cartridge (5) filters the intake air through a very fine
paper filter laminate system. For this reason it must never be
5
washed.
Clean paper cartridge every week.
Spread the paper filter a little and tap it out on a clean surface.
Replace the cartridge periodically, and especially in case of
poor performance, reduced engine speed, or smoky exhaust.
Before reassembling the filter system, check the intake open-
ing for dirt particles, and remove any found.
CAUTION:
If the air filter becomes damaged, replace immediately!
Pieces of cloth or large dirt particles can destroy the
engine!
B
0,5 mm
Replacing the spark plug
6
7
STOP
CAUTION:
Do not touch the spark plug or plug cap if the engine is
running (high voltage).
Switch off the engine before starting any maintenance
work.
8
A hot engine can cause burns. Wear protective gloves!
The spark plug must be replaced in case of damage to the
insulator, electrode erosion (burn) or if the electrodes are very
dirty or oily.
Turn the cover lock (6) to the ”Unlocked ” position and
carefully remove the filter cover (7).
Pull the plug cap (8) off the spark plug. Use only the combination
wrench supplied with the saw to remove the spark plug.
Electrode gap
The electrode gap must be 0.5 mm (.020").
20
STO
P
9
10
11
Checking the ignition spark
15
18
14
17
16
A
B
C
D
22
23
19
21
20
Insert the combination wrench (9) between the hood and
cylinder only as shown.
CAUTION!
Do not insert the combination tool into the spark plug
hole, but make contact only with the cylinder (otherwise
you may damage the engine).
Using insulated pliers, hold the spark plug (10) (unscrewed
but with the plug cap on) against the combination tool (away
from the spark plug hole!).
Switch the combination switch (11) to ”I”.
Pull the starter cable hard.
If the function is correct, an ignition spark must be visible near
the electrodes.
CAUTION: Use only BOSCH WSR 6F spark plug, CHAMPION
RCJ-6Y or NGK BPMR 7A.
Replacing the suction head
The felt filter (13) of the suction head can become clogged. It is
recommended to replace the suction head once every three
months in order to ensure unimpeded fuel flow to the carburetor.
Unscrew the fuel tank cap (12) and pull the loss-prevention
stopper out.
Empty fuel tank.
To remove the suction head for replacement, pull it out through
the tank filler neck using a piece of wire bent at one end to
form a hook.
CAUTION: Do not allow fuel to come into contact with skin!
13
12
E
F
Replacing the starter cable
STOP
Unscrew four screws (14). Remove the fan housing (15).
Unscrew two screws (16) and carefully pull apart the air guide
(17) and fan housing (15). Important: Do this in the order A - B
- C - D as shown on the diagram.
Remove all pieces of cable (18).
G
Thread in a new cable (dia. 4.0 mm, length 1000 mm) as shown
in the Figure (don´t forget disc 19), and knot the ends as shown.
Pull knot (20) into the cable pulley (21).
IMPORTANT: The knot or cable end must not protrude from
the cable drum surface!
Pull knot (22) into the cable grip (23).
H
21
A
26
24
Guide the cable into the recess (24) on the cable drum and use
the cable to turn the drum two turns in the direction shown by
the arrow.
Holding the cable drum in your left hand, straighten out the twist
in the cable with your right hand, pull the cable tight, and hold.
Release the cable drum. The drum´s spring force will now wind
the cable around the drum.
Repeat this procedure twice. The starter handle must stand out
from the fan housing.
NOTE: With the cable pulled all the way out, it must still be
possible to turn the pulley another 1/4 turn against the return
spring.
CAUTION! Injury hazard! When you pull out the starter
cable hold the starter handle firmly. It will whip back if the
cable pulley is released by accident.
Reinstall the air guide in the reverse order (fig. G on page 21).
Make sure that the guide (25) is lined up with the hole (26) in
the fan housing.
When replaceing fan housing, it may be necessary to pull the
starter cable lightly so that the cable pulley catches.
25
Replacing the return spring
Remove the fan housing (see above under “Replacing the
starter cable”).
Remove the air guide from the fan housing (see above under
“Replacing the starter cable”).
Take off circlip (1) (circlip pliers, see “Accessories”).
Remove the cable pulley (2).
5
4
3
2
1
Unscrew screw (3).
Evenly lever the return spring (4) out of the catch using a
screwdriver or similar tool. Be extremely careful - the return
spring is under tension and can pop out of its housing!
CAUTION! Injury hazard! Wear eye protection and work
gloves when performing this work!
Replacement return springs are delivered already tensioned in
the housing. CAREFUL - the spring can pop out. If it does, it
can be put back in as shown in the diagram (observe the
direction of rotation).
Grease the new return spring (4) with multi-purpose grease,
part no. 944 360 000, then insert it and tension it slightly so that
the lugs (5) click into their holes.
Screw in bolt (3) but do not tighten it hard.
Turn the cable pulley slightly when putting it back on, until you
hear it catch. Put the circlip back on.
Wind on the starter cable (see above under “Replacing the
starter cable”).
Reinstall the air guide (see Fig. A)
When replacing fan housing, it may be necessary to pull the
starter cable lightly so that the cable pulley catches.
22
B
3
4
5
6
7
Cutting attachment in
1 2
8
9
10
1211 10
central / side position
NOTE: The Power Cut is delivered with the cutting attachment
mounted in the middle position (C). For cutting up against
obstacles, such as curbs or walls, the cutting attachment can
be mounted to one side (D). Use this position only when
actually necessary, and afterwards return the cutting attachment to the middle position. In this position the Power Cut has
better balance, is easier to guide, and is not as fatiguing for the
operator.
Repositioning the cutting attachment
STOP
Loosen nuts (5).
Loosen the tightening screw (3) (counter-clockwise) until the
end of the screw (4) is visible in the gap.
Unscrew the nuts (5) and remove the cover (6).
C
Turn the hood lock (8) clockwise as shown in the illustration (to
the highest point of the slanted level).
NOTE: The slip lock (Fig. D, 7) can only be overcome when the
hood lock (8) is in the position shown.
Turn the hood (9) as shown in the illustration.
Turn the hood lock (8) to the starting position and lock the hood
by turning it slightly (the hood lock will catch audibly).
Disengage the V-belt (10) and remove the cutting attachment.
Press the cutting attachment (11) in the side position onto the
drive arm attachment.
Guide the V-belt (10) over the V-belt wheel (12).
D
E
F
23
A
13
16
14
Put the guard plate (13) on.
Screw on nuts (14) and tighten by hand.
To tighten the V-belt see ”Tightening the V-belt / Checking
V-belt tension”.
Tighten the nuts (14) firmly with the combination wrench.
IMPORTANT:
When you reposition the cutting attachment, the direction
of rotation of the cutting wheel changes.
Diamond cutting wheels must be installed in the proper
direction of rotation!
Replacing/cleaning the spark arrester screen
The spark arrester screen should be checked and cleaned
regularly.
Loosen the 2 screws (15) and remove the spark arrester
screen (16).
Reassembly the spark arrester screen and tighten the screws.
B
CAUTION:
Do not use sharp or pointed objects for screen cleaning.
Damaged or misformed screen wires may result.
15
24
SPECIAL ACCESSORIES
Diamond cutting discs (1)
MAKITA diamond cutting discs meet the highest demands in
working safety, ease of operation, and economical cutting
performance. They can be used for cutting all materials
except metal.
The high durability of the diamond grains ensures low wear and
thereby a very long service life with almost no change in disc
diameter over the lifetime of the disc. This gives consistent
cutting performance and thus high economy. The outstanding
cutting qualities of the discs make cutting easier.
The diamond discs give highly concentric running for minimal
vibration during use.
The use of diamond cutting discs reduces cutting time significantly. This in turn leads to lower operating costs (fuel consumption, wear on parts, repairs, and last but not least environmental damage).
Guide cart (2)
The MAKITA guide cart makes it much easier to do straight
cuts, while simultaneously enabling almost untiring working. It
can be adjusted for the operator´s height, and can be operated
with the cutting attachment mounted in the middle or on the
side.
For easier refuelling when using the cart, we recommend
adding an angled tank filler neck (3).
A depth limiter can be added for still easier and more accurate
cutting. It makes it possible to maintain a precise predetermined cut depth (4).
Water tank (5)
The water tank is designed to be mounted on the guide cart.
Its high capacity makes it especially suitable for situations
involving frequent site changes. For filling or for fast changing
to reserve tanks, the tank can be simply lifted off the cart.
The water tank comes with all necessary connections and
hoses. Mounting to the cart and Power Cut are very fast and
simple.
Mains/pressure water system (6)
The mains/pressure water system is designed to be mounted
on the Power Cut. It can be used with or without the cart, but
is especially suitable for applications involving hand-held,
stationary cutting. The water line has a fast-release connection, and can be fed either from a mains supply or from a
pressure tank (7).
The water system comes with all necessary connections and
lines. It can be quickly and easily mounted on the Power Cut.
See “Accessories” for order number.
To keep down dust and for better cutting-disc cooling, MAKITA
offers several options for wetting the disc during operation.
1
6
5
2
4
7
3
25
Instructions for periodic maintenance
To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be
performed regularly. Guarantee claims can be recognized only if this work is performed regularly and properly. Failure to perform
the prescribed maintenance work can lead to accidents! Users of the Power Cut must not perform any maintenance work not
described in this Instruction Manual. All such work must be carried out by a MAKITA service centre.
Page
General Entire Power Cut Clean exterior, check for damage. In case of damage,
Cutting disc Inspect regularly for damage and wear. 6
Clutch Have inspected at a service center.
Protection hood Clean 19
Before each start Cutting disc Inspect for damage and make sure the cutting wheel is 6
V-belt Check V-belt tension 13
Combination switch, Functional check
Safety locking button, Functional check
Throttle lever Functional check 15
Fuel tank cap Check for tightness
Every day Air filter Clean 19
Idle speed Check (cutting disc must not turn on idle) 17
Every week Fan housing Clean to ensure proper air cooling 11
Starter cable Check for damage 21
V-belt Check V-belt tension, inspect for damage and wear 18
Paper cartridge Clean 20
Spark plug Check and replace if necessary 20-21
Muffler Check tightness of mounting, clean spark arrester screen 11, 24
have repaired by a qualified service centre immediately
right for the job
(note: tension gauge must be purchased separately)
Every 3 months Suction head Replace 21
Fuel tank Clean
Storage Entire Power Cut Clean exterior, check for damage. In case of damage,
Cutting disc Remove and clean 12
Fuel tank Empty and clean
Carburetor Run empty
have repaired by a qualified service centre immediately
Service, spare parts and guarantee
Maintenance and repair
The maintenance and repair of modern cutoff saws and their safety-related components requires qualified technical training and a
workshop equipped with special tools and testing devices.
We therefore recommend that you consult a MAKITA service centre for all work not described in this instruction manual.
The MAKITA service centres have all the necessary equipment and skilled and experienced personnel, who can work out cost-effective
solutions and advise you in all matters.
Please contact your nearest service centre (list enclosed) or the general trading company or importer (see last page), who will gladly
provide you with the address of your nearest MAKITA service centre.
Spare parts
Reliable long-term operation, as well as the safety of your Power Cut, depend among other things on the quality of the spare parts used.
Use only original MAKITA parts, marked
Only original parts are from the same production line as the original unit and therefore ensure the highest possible quality of materials,
dimensions, functioning and safety.
Only original spare parts and accessories guarantee the highest quality in material, dimensions, functioning and safety.
Original spare parts and accessories can be obtained from your local dealer. He will also have the spare part lists to determine the
required spare part numbers, and will be constantly informed about the latest improvements and spare part innovations.
Please bear in mind that if parts other than original MAKITA spare parts are used, this will automatically invalidate the MAKITA product
guarantee.
We will furthermore not accept any liability damages arising from the use of non-MAKITA spare parts.
26
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