Drill
10
13
13
DP3002
DP4000
DP4002
mm
mm
mm
(3/8”)
(1/2”)
(1/2”)
MODEL DP3002, DP3003
MODEL DP4000, DP4001
MODEL DP4002, DP4003
Variable speed
INSTRUCTION MANUAL
DP3003
DP4001
DP4003
/
Reversing
Model
DP3002
DP3003
DP4000
DP4001
DP4002
DP4003
10
10
13
13
13
13
mm
mm
mm
mm
mm
mm
Drilling
Steel
(318”)
(318”)
(112”) 38
(112”) 38
(112”) 38
(112”) 38
capacities
Wood
mm
32
mm
32
mm
mm
mm
mm
(1-114“)
(1-114“)
(1-1/2”)
(1-1/2“1
(1.112“)
(1.112”)
No
load
speed
(RPM)
0
-
1,2001min. 304
0
-
1,2001min.
0
~
9001min. 304
0
-~
9001min. 308
0
--
6001min.
0
--
6001min. 308
Overall
length
mm
(12”)
296 mm (11-518”)
mm
(12”)
mm
(12-118”)
304
mm
(12’7
mm
(12-118”)
Net
weight
2.0 kg (4.4
1.8 kg 13.9
2.2 kg (4.8
2.0 kg (4.4
2.2 kg (4.8
2.0 kg (4.4
Ibs)
Ibs)
Ibs)
lbsl
Ibs)
lbsl
GENERAL SAFETY RULES
USA002-1
(For
All
Tools)
WARNING! Read and understand all instructions.
to follow
-
shock, fire and/or serious personal injury.
all
instructions listed below, may result in electric
SAVE THESE INSTRUCTIONS
Work Area
1.
Keep your work area clean and well
accidents.
2.
Do not operate power tools in explosive atmospheres, such as
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
4.
Double Insulated tools are equipped with a polarized plug (one blade is wider
than the other.) This plug
plug does not fit fully
contact a qualified electrician to install a polarized outlet. Do not change
in
the plug
wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges
5.
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
Do not expose power tools to rain or wet conditions. Water entering a power
6.
tool will increase the risk of electric shock.
7.
Do
not abuse the cord. Never use the cord to carry the tools or
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
When operating a power tool outside, use an outdoor extension cord marked
8.
"W-A' or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
Personal Safety
9.
Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
may result in serious personal injury.
IO.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
any way. Double insulation eliminates the need for the three
will
in
the outlet, reverse the plug.
A
moment
lit.
Cluttered benches and dark areas invite
fit
in
a polarized outlet only one way.
of
inattention while operating power tools
in
If
it
still does not
Failure
the presence
If
the
fit,
pull
the plug
2
11.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools with your finger on the switch or plugging in tools that have the switch
on invites accidents.
12.
Remove adjusting keys or wrenches before turning the tool on. A wrench
or
a
key that is left attached to a rotating part of the tool may result in personal
injury.
13.
Do
not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
14.
Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
Tool
Use and Care
15. Use clamps or other practical way to secure and support the workpiece to
a stable platform. Holding the work by hand or against your body is unstable
to
loss
and may lead
16.
Do
not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer
Do
17.
18.
19. Store idle tools out of reach of children and other untrained persons.
20.
21.
22.
SERVICE
23.
24.
not use tool
be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
are dangerous in the hands of untrained users.
Maintain tools
maintained tools, with sharp cutting edges are less likely to bind and are easier
to control.
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have
the tool serviced before using. Many accidents are caused
maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.
Tool
service
or maintenance performed by unqualified personnel could result in
injury.
When servicing a tool, use only identical replacement parts. Follow
instructions
parts or failure to follow Maintenance Instructions may create
shock or injury.
must be performed only by qualified repair personnel. Service
in
the Maintenance section of this manual. Use of unauthorized
of control.
at
the rate for which it is designed.
if
switch does not turn
with
care. Keep cutting tools sharp and clean.
it
on or off. Any tool that cannot
Properly
by
poorly
a
risk of
a
risk of electric
Tools
3
Specific Safety Rules
1.
Hold tool
the cutting tools may contact hidden wiring or its own cord. Contact with
a
"live" wire will make exposed metal parts
operator.
2.
Always be sure you have a firm footing.
Be sure no one is below when using
3.
Hold
4.
Keep hands away from rotating parts.
5.
Do
6.
Do
may be extremely hot and could burn your skin.
by
insulated gripping surfaces when performing an operation where
of
the tool "live" and shock the
the
tool in high locations.
the
tool firmly.
not leave
not touch the drill bit or the workpiece immediately after operation; they
the
tool running. Operate the tool only when hand-held.
USEOO1-1
SAVE
THESE
INSTRUCTIONS.
4
SYMBOLS
The followings show the symbols used for tool.
v
A
Hz
TJ
rb
..Jmin
....................................
....................................
....................................
....................................
....................................
....................................
...................................
volts
amperes
herts
alternating current
no load speed
Class
II
Construction
revolutions or reciprocation per minute
5
FUNCTIONAL
DESCRIPTION
Switch action
CAUTION:
Before plugging in the tool, always check to see that the switch trigger actuates properly
and returns to the
"OFF"
position when released.
To start the tool, simply pull the trigger.
Tool
speed is increased
by
increasing pressure on the trigger. Release the trigger to
stop. For continuous operation, pull the
trigger and then push the lock lever
upward.
To
stop the tool from the locked position,
pull the trigger fully, then release
.
it.
Reversing switch action
CAUTION:
*Always check the direction of rotation before operation.
a
*Use the reversing switch only after the tool comes to
direction of rotation before the tool stops
may
damage the
This tool has a reversing switch to change
the direction
ing switch lever to the
for clockwise rotation or the
of
rotation. Move the revers-
C=
position (A side)
e
position
(B
Reversing
side) for counterclockwise rotation.
complete stop. Changing the
tool.
~
switch
lever
\
I
6
Hook
When using the hook, pull it out in "A" direction and then push it in B direction to secure
in place.
When not using the hook, return it back to its initial position by following the above procedures in reverse.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and unplugged before installing or removing
the side grip, bit or other accessories.
Installing or removing drill
For Model DP3002, DP4000, DP4002
To install the bit, place it in the chuck as far
as it will go. Tighten the chuck by hand.
Place the chuck key in each of the three
holes and tighten clockwise. Be sure to
tighten
To
counterclockwise in just one hole, then
loosen the chuck by hand.
After using the chuck key, be sure to return
it to the original position.
For Model DP3003, DP4001, DP4003
Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clockwise to tighten the chuck.
To
the sleeve counterclockwise.
all
three chuck holes evenly.
remove the bit, turn the chuck key
remove the bit, hold the ring and turn
bit
7
Side grip (auxiliary handle)
Always use the side grip to ensure operating safety. Install the side grip
teeth on the grip fit in between the protrusions on the tool barrel.
Then tighten the grip by turning clockwise
at the desired position. It
360"
so
as to be secured
so
may
be swung
at
any position.
that the
I
r
Side
grip
Teeth
Depth gauge (optional accessory)
The depth gauge is convenient for drilling
holes
of
uniform depth. Loosen the side
grip and insert the depth gauge into the
hole in the side grip. Adjust the depth
gauge to the desired depth and tighten the
.
side grip.
NOTE:
The depth gauge cannot be used at the position where the depth gauge strikes against the
gear housing.
L
Protrusions
8
OPERATION
Drilling
*Drilling in wood
*Drilling in metal
Holding tool
When drilling a large hole with a hole saw, etc., the side grip (auxiliary handle) should be
used as
operation
When drilling in wood, best results are obtained with wood drills equipped with
screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
a
To prevent the bit from slipping when starting
punch and hammer at the point to be drilled. Place the point
and start drilling.
Use
a
cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
a
brace to maintain safe control of the tool.
hole, make an indentation with a center-
of
the bit in the indentation
a
guide
I
Holding against a stud.
CAUTION:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive
pressure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life
*There is a tremendous force exerted on the tool/bit
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
*Always grip the small workpiece firmly with
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool will pull away easily unless you hold it firmly before
starting the tool.
Reverse
React'on
Forward
of
7
the
tool.
Holding against a
at
the time of hole breakthrough.
a
vise or a holding means.
floor.
9
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.
To
maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present
The accessories or attachments should be used only in the proper and intended manner.
a
risk of injury to persons.
Plastic Case
Part
No.
824595-7
Depth gauge
Part
No.
321 059-7
10
MODEL
DP3002
11
MODEL DP3003
12
MODEL DP4000/DP4002
13
MODEL DP4001/DP4003
14
MODEL
DP3002
DESCRIPTION NO USED
ITEM NO
DRILL CHUCK
I
BEARING RETAINER 22-38
2
SPINDLE
3
4
KEY 4
BALL BEARING 8202LLB
5
RETAINING RING S-15
8
1
GRIP
BASE
BOLT
M8X130
8
GEAR HOUSING
9
HELICAL
GEAR
10
FLAT WASHER
I1
RETAINING RING
12
13
GEAR HOUSING COVER COMPLETE
FLAT WASHER
14
GEAR COMPLETE 1-34
I5
BALL BEARING 82ILLB
I8
YAPPING
I7
MODEL
ITEM NO
DESCRIPTION NO USED
1
KEYLESS DRILL CHUCK
2
BEARING RETAINER 22-38
3
SPINDLE
4
KEY
5
BALL BEARING 8202LLB
8
RETAINING RING
1
GRIP
8
BOLT M8X130
9
GEAR HOUSING
10
HELICAL GEAR 32
I,
FLAT WASHER
12
RETAINING RING
13
GEAR HOUSING COVER COMPLETE
I4
FLAT WASHER
15
GEAR COMPLETE 7-34
I8
BALL BEARING 826LLB
I1
TAPPING SCREW
MODEL DP4oW/DP4W2
ITEM NO
DESCRIPTION NO USED
DRILL CHUCK
I
2
BEARING RETAINER 22-38
3
SPINDLE
KEY
4
BALL BEARING 8202LLB
5
8
RETAINING RING S-15
1
GRIP
8
9
10
II
12
GEAR HOUSING COVER COMPLETE
13
14
FLAT WASHER
15
GEAR COMPLETE 1-32
FLAT WASHER 7
18
I1
BALL
32
IO
8
SCREW
DP3W3
4
BASE
IO
8
4
BASE
8
BEARING 8OlLLB
5-10
4x30
S-I5
S-IO
4x30
ITEM NO DESCRIPTION
18
I
I
1
I
I
1
I
I
I
I
I
1
I
I
I
I
I
1
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
1
I
I
I
I
I
I
I
I
I
TAPPING SCREW4X45
IS
GRIP
20 BALL BEARING 608LLB
21 FAN 55
22 ARMATURE ASS Y
93
INSULATION WASHER
24 BALL BEARING 8OlLLB
25 RUBBER RING
26 TAPPING SCREW 4x25
27 HANDLE COVER COMPLETE
28 BRUSH HOLDER
29 NAMEPLATE
30
MOTOR HOUSING SET
I>
HOOK
~~
32 FIELD
33
BAFFLE PLATE
34 TAPPING SCREW 4x80
ITEM NO DESCRIPTION
I8
TAPPING SCREW4145
19
GRIP
20 BALL BEARING 808LLB
21 FAN 55
22 ARMATURE ASSY
23 INSULATION WASHER
24 BALL BEARING 607LLB
25 RUBBER RING
28 TAPPING SCREW 4x25
21 HANDLE COVER COMPLETE
28 BRUSH HOLDER
29 NAMEPLATE
30
MOTOR HOUSING SET
31
HOOK
32 FIELD
33
BAFFLE PLATE
34 TAPPING SCREW 4x60
ITEM NO DESCRIPTION
I8
TAPPING SCREW
I9
TAPPING SCREW 4x45
GRIP
20
21 BALL BEARING
22 GEAR COMPLETE 20-34
23 FLAT WASHER
24 RUBBER RING
25 BALL BEARING 807LL8
28 INSULATION WASHER
27 ARMATURE ASS
INC 25 26 28 29
28 FAN
29 BALL BEARING 808LLB
30
BAFFLE PLATE
31
FIELD
32 HOOK
33
MOTOR HOUSING SET
INC 47
38
COMPLETE
38 COMPLETE
38
COMPLETE
55
I9
I9
80822
6
19
Y
4x30
NO USED
1
2
1
1
I
1
I
1
I
I
I
I
I
I
I
I
NO USED
1
2
I
I
I
I
I
I
I
I
I
I
I
I
I
I
NO USED
I
2
I
I
1
1
1
1
I
I
I
I
1
1
1
1
ITEM NO
DESCRIPTION
MAKITA LABEL
35
CARBON BRUSH CB-4OJ
36
BRUSH
3J
SLIDE LEVER
38
CORD GUARD
39
POWER SUPPLY CORD
40
STRAIN RELIEF
41
TAPPING SCREW
42
SWITCH
43
TAPPING SCREW 4x85
44
DESCRIPTION
ITEM NO
MAKITA LABEL
35
38
CARBON BRUSH CB-401
BRUSHHOLDER
37
SLIDE LEVER
38
CORD GUARD
39
40
POWER SUPPLY CORD
STRAIN RELIEF
41
42
TAPPING SCREW 4x18
SWITCH
43
44
TAPPING SCREW 4x85
ITEM NO
DESCRIPTION
NAME PLATE
34
35
BRUSH HOLDER
38
HANDLE COVER COMPLETE
37
TAPPING SCREW 4x25
TAPPING SCREW 4x25
38
SWITCH
39
40
TAPPING SCREW
STRAIN RELIEF
41
42
POWER SUPPLY CORD
43
CORDGUARD8
SLIDE LEVER
44
45
BRUSHHOLDER
48
CARBON BRUSH CB-407
MAKITA LABEL
47
TAPPING SCREW 4x85
48
HOLDER
NO USED
I
8
4x18
8
4x18
2
I
2
2
NO USED
I
I
I
2
NO
USED
2
2
2
MODEL DP4WI/DP4W3
ITEM NO
DESCRIPTION
KEYLESS DRILL CHUCK
I
2
BEARING RETAINER 22-38
SPINDLE
3
KEY
4
BALL BEARING 8202LLB
5
RETAINING RING
8
1
GRIP
8
BOLT
GEAR HOUSING
9
HEUCAL GEAR
10
FLAT WASHER
11
RETAINING RING
12
13
GEAR
I4
FLAT WASHER
I5
GEAR COMPCETE 1-32
18
FLAT WASHER
11
BALL BEARING 8OlLLB
4
BASE
MEXI30
HOUSING
S-15
28
I
I
S-I
I
COVER COMPLETE
8
7
NO
USED
I
I
I
I
I
I
I
1
I
1
1
I
I
I
I
I
I
ITEM NO DESCRIPTION
18
TAPPING SCREW 4x30
I9
TAPPING SCREW 4x45
20
GRIP36
COMPLETE
21
BALL BEARING
22 GEAR COMPLETE 20-34
23
FLAT WASHER8
24 RUBBERRING
25
BALL BEARING 807LLB
28 INSULATION WASHER
21 ARMATUREASSY
INC 25 28
28
29
FAN55
28
29 BALL BEARING 808LLB
30
BAFFLEPLATE
31
FIELD
32
HOOK
33
MOTOR
HOUSING SET
INC 41
808ZZ
I9
NO USED
I
2
I
I
I
I
1
1
1
I
I
I
I
I
DESCRIPTION
ITEM NO
NAME PLATE
34
BRUSH HOLDER
35
38
HANDLE COVER COMPLETE
37 TAPPING SCREW 4x25
38
TAPPING SCREW 4x25 2
39
SWITCH
40
TAPPING SCREW 4x18 2
41 STRAIN RELIEF
42 POWER SUPPLY CORD
43 CORDGUARD8
44 SLIDE LEVER
45 BRUSHHOLDER
48 CARBON
47 MAKITALABEL
46 TAPPING SCREW 4x85 2
BRUSH
CB-407
NO USED
I
1
1
I
I
15
WARNING
Some dust created by power sanding, sawing, grinding,drilling, and other
construction activities contains chemicals known [to the State
to
cause cancer, birth defects
or
other reproductive harm. Some examples
these chemicals are:
-
Lead from lead-based paints,
-
Crystalline silica from bricks and cement and other masonry products, and
-
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type
of
work.
To
reduce your exposure
to
these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
of
California]
of
MAKITA LIMITED
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita
replace) without charge.
This Warranty does not apply where:
a
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
I
The tool has been abused, misused or improperly maintained;
e
alterations have been made to the tool.
1
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
limitation on how long an implied warranty lasts,
OF
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
so
the above limitation or exclusion may not apply to you. Some states do not allow
ONE
Warranty
YEAR WARRANTY
Policy
will
repair (or at our option,
so
the above limitation may not apply to you.
Makita Corporation
3-11
-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884328-064
PRINTED
I
IN
JAPAN
2000-9-N
Loading...