Makita BTD044, BTD064, BTD104 Instruction Manual
1
INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
IMPORTANT: Read Before Using.
IMPORTANT: Lire avant usage.
IMPORTANTE: Leer antes de usar.
Cordless Impact Driver
Tournevis à Chocs sans Fil
Atornillador de Impacto Inalámbrico
BTD044
BTD064
BTD104
013662
2
ENGLISH (Original instructions)
SPECIFICATIONS
Model BTD044 BTD064 BTD104
Machine screw
4 mm - 8 mm
(5/32" - 5/16")
4 mm - 8 mm
(5/32" - 5/16")
4 mm - 8 mm
(5/32" - 5/16")
Standard bolt
5 mm - 10 mm
(3/16" - 3/8")
5 mm - 12 mm
(3/16" - 1/2")
5 mm - 12 mm
(3/16" - 1/2")
Capacities
High tensile bolt
5 mm - 6 mm
(3/16" - 1/4")
5 mm - 10 mm
(3/16" - 3/8")
5 mm - 10 mm
(3/16" - 3/8")
No load speed (RPM) 0 - 2,300 /min 0 - 2,500 /min 0 - 2,700 /min
Impacts per minute 0 - 3,500 0 - 3,500 0 - 3,500
Overall length 144 mm (5-5/8") 144 mm (5-5/8") 144 mm (5-5/8")
Standard battery cartridge(s)
Warning: Use only the battery cartridge(s) described.
BL1415NA BL1415NA BL1415NA
Net weight 1.1 kg (2.4 lbs) 1.1 kg (2.4 lbs) 1.1 kg (2.4 lbs)
Rated voltage D.C. 14.4 V D.C. 14.4 V D.C. 14.4 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal Safety
10.
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication.
A
moment of inattention while operating power tools
may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
3
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous
and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB054-1
CORDLESS IMPACT DRIVER
SAFETY WARNINGS
1. Hold power tool by insulated gripping
surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
3. Hold the tool firmly.
4. Wear ear protectors.
SAVE THESE INSTRUCTIONS.
4
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in
this instruction manual may cause serious personal
injury.
USD302-1
Symbols
The followings show the symbols used for tool.
･ volts
･ direct current
･ no load speed
･ revolutions or reciprocation per minute
･ number of blow
ENC007-7
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such
as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 ﾟ C (122 ﾟ F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before
completely discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F).
Let a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge once in every six
months if you do not use it for a long period
of time.
5
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
1
2
3
013663
CAUTION:
• Always switch off the tool before installing or
removing of the battery cartridge.
• Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge
firmly may cause them to slip off your hands and
result in damage to the tool and battery cartridge
and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION:
• Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may
accidentally fall out of the tool, causing injury to
you or someone around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.
Checking the remaining battery capacity
BL1415NA
50%-70%
70%-100%
30%-50%
15%-30%
0%-15%
014008
When charging
When the charging begins, the first (far left) indicating
lamp begins to flicker. Then, as charging proceeds, the
other lamps light, one after the other, to indicate the
battery capacity.
When using
When the tool is switched on, the lamps will light to
indicate the remaining battery capacity. When the tool is
switched off, the light goes out after approx. 5 seconds.
When the orange lamp flickers on BL1415NA, the tool
stops because of little remaining battery capacity (Autostop mechanism). Charge the battery cartridge at this
time or use a charged battery cartridge at this time.
When the tool is used with the battery that has not been
used for a long time and is switched on, no lamps may
light up. The tool stops because of little remaining
battery capacity at this time.
Auto-stop mechanism
BL1415NA
014009
The tool stops automatically after the battery capacity
reaches under 15% on BL1415NA to prevent the lack of
fastening torque. Charge the battery or use a new fully
charged one.
Battery protection system (BL1415NA)
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under the following
conditions:
• Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
1. Red indicator
2. Button
3.
Battery cartridge
6
In this situation, release the switch trigger on
the tool and stop the application that caused
the tool to become overloaded. Then pull the
switch trigger again to restart.
If the tool does not start, the battery is
overheated. In this situation, let the battery
cool before pulling the switch trigger again.
NOTE:
The overheat protection works only with BL1415NA.
Switch action
CAUTION:
• Before inserting the battery cartridge into the tool,
always check to see that the switch trigger
actuates properly and returns to the "OFF"
position when released.
1
013582
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
Reversing switch action
CAUTION:
• Always check the direction of rotation before
operation.
• Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
• When not operating the tool, always set the
reversing switch lever to the neutral position.
1
A
B
013584
This tool has a reversing switch to change the direction
of rotation. Depress the reversing switch lever from the
A side for clockwise rotation or from the B side for
counterclockwise rotation.
When the reversing switch lever is in the neutral
position, the switch trigger cannot be pulled.
Turning on the lamp
CAUTION:
• Do not look in the light or see the source of light
directly.
1
013583
Pull the switch trigger to light up the lamp. The lamp
keeps on lighting while the switch trigger is being pulled.
The light automatically goes out approximately 10
seconds after the switch trigger is released.
NOTE:
• Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it
may lower the illumination.
Auto-Stop setting for number of impacts
This tool has a convenient auto-stop mechanism that
allows you to preset the desired number of impacts in
terms of the application. The tool then stops automatically
after reaching the preset number of impacts.
Setting for number of impacts
12
013664
1. Pull the switch trigger, and then release it.
2. Pull the switch trigger approximately 3 seconds
while pressing the indication button, and then
release the switch trigger and the indication
button.
3. The lamp on the left side of the display blinks so
that the number of first digit can be changed by
pressing the button.
4. Press the button and choose the desired number.
The displayed number changes fast by keeping
pressing the button. To set the first digit, pull the
switch trigger and then release it.
1. Display
2.
Indication button
1. Lamp
1. Reversing
switch lever
1. Switch trigger
7
5.
The lamp on the right side of the display starts to blink
so that the number of second digit can be changed.
6. Press the button and choose the desired number.
The displayed number changes fast by keeping
pressing the button. To set the second digit, pull
the switch trigger and then release it.
7. For the final setting, pull the switch trigger while
pressing the indication button. The number of
impacts is set at once.
To reconfigure the number of impacts, pull the
trigger without pressing the indication button so
that return to 3 above.
Confirming the current setting number
To check the current setting number, pull the trigger
once, release it and then press the indication button.
Relation between presetting number and
action
Clockwise rotation
Auto-stop setting does not work.
Indication lamp goes out.
Then, the lamp goes out.
Red color lamp lights on.
Switch off before impacting
[number of impacts
(presetting number x 2)
x 0.02] seconds.
Green color lamp lights on.
After impacting [number of
impacts (presetting number
x 2) x 0.02] seconds.
Auto-stop setting does not work.
Presetting
number
01 - 99
0
Counterclockwise rotation
Auto-stop setting does not work.
003611
NOTE:
• Use presetting number as a guideline. To keep the
fastening torque, number of impacts changes
automatically by remaining battery capacity.
Indicating lamp
1
013665
•
After impacting preset numbers, the indicating
lamp lights in green color.
•
The red color light will light on if the trigger is released
before the presetting number of impacts is achieved.
It indicates that the operation is incomplete.
• When auto-stop mechanism is working, the
indicating lamp lights red while the switch trigger is
being pulled.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
Installing or removing driver bit or socket bit
12 mm
(15/32”)
9 mm
(3/8”)
001266
Use only the driver bit or socket bit shown in the figure.
Do not use any other driver bit or socket bit.
1
2
013580
To install the bit, pull the sleeve in the direction of the
arrow and insert the bit into the sleeve as far as it will go.
Then release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the
arrow and pull the bit out firmly.
NOTE:
• If the bit is not inserted deep enough into the
sleeve, the sleeve will not return to its original
position and the bit will not be secured. In this
case, try re-inserting the bit according to the
instructions above.
OPERATION
[*1] Presetting number of impacts is impossible for more
than 200 impacts (4 seconds).
[*2] Fastening time includes when you pull the trigger
completely.
The proper fastening torque may differ depending upon
the kind or size of the screw/bolt, the material of the
workpiece to be fastened, etc. The relation between
fastening torque, fastening time and number of impacts
(presetting number) is shown in the figures.
1. Sleeve
2. Bit
1. Indicating lamp
8
Hold the tool firmly and place the point of the driver bit
in the screw head. Apply forward pressure to the tool to
the extent that the bit will not slip off the screw and turn
the tool on to start operation.
0
0 0.5 1 1.5 2
Standard bolt BTD044
20
15
10
5
M8(5/16")
(M8)
M6(1/4")
(M6)
N m
Fastening torque
.
(5/16")
(1/4")
(ft lbs)
.
(M10)
(3/8")
M10(3/8")
(15)
(11)
(7)
(4)
25
(19)
Fastening time Seconds
Number of impacts
(Presetting number)
29
(13)
58
(25)
*1
*2
013985
Fastening time Seconds
High tensile bolt BTD044
0
1
2
Number of impacts
(Presetting number)
58
(25)
116
(50)
*1
*2
N m
Fastening torque
.
20(14)
18(13)
14(11)
12(9)
10(7)
8(6)
6(4)
4(3)
2(1)
0
M6(1/4")
M6(1/4")
(ft lbs)
.
16(12)
013984
Standard bolt BTD064
0 0.5
1
1.5
Fastening time Seconds
Number of impacts
(Presetting number)
29
(13)
58
(25)
*1
*2
N m
Fastening torque
.
60
40
20
M10
(M10)
M8
M6
(M8)
(M6)
(ft lbs)
(44)
(29)
(14)
(3/8")
(3/8")
(5/16")
(5/16")
(1/4")
(1/4")
0
M12(1/2")
(M12)
(1/2")
.
013987
High tensile bolt BTD064
0
1
23
Fastening time
Seconds
Number of impacts
(Presetting number)
58
(25)
116
(50)
*1
*2
N m
.
70
60
50
40
30
20
10
M10(3/8")
M8(5/16")
M6(1/4")
(ft lbs)
(50)
(44)
(37)
(30)
.
(22)
(15)
(7)
(3/8")
(5/16")
(1/4")
Fastening torque
0
(M10)
(M8)
(M6)
013986
9
Standard bolt BTD104
0 0.5 1 1.5
Fastening time Seconds
Number of impacts
(Presetting number)
29
(13)
58
(25)
*1
*2
N m
Fastening torque
.
60
40
20
0
M10
M8
(M10)
M6
(M8)
(M6)
.
(29)
(14)
(3/8")
(3/8")
(5/16")
(1/4")
(1/4")
(5/16")
(44)
M12(1/2")
M12(1/2")
(ft lbs)
013989
Fastening torque
High tensile bolt BTD104
01 2
Fastening time
Seconds
Number of impacts
(Presetting number)
58
(25)
116
(50)
*1
*2
N m
.
120
100
80
60
40
20
0
M10(3/8")
(M10)
M8(5/16")
(M8)(5/16")
(ft lbs)
.
(87)
(72)
(58)
(43)
(29)
(14)
(3/8")
013988
NOTE:
• Use the proper bit for the head of the screw/bolt
that you wish to use.
• Hold the tool pointed straight at the screw.
• If you tighten the screw for a time longer than
shown in the figures, the screw or the point of the
driver bit may be overstressed, stripped, damaged,
etc. Before starting your job, always perform a test
operation to determine the proper fastening time
for your screw.
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket
bit will cause a reduction in the fastening torque.
3. Bolt
• Even though the torque coefficient and the
class of bolt are the same, the proper
fastening torque will differ according to the
diameter of bolt.
• Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class
of bolt and the bolt length.
4. The use of the universal joint or the socket
adapter somewhat reduces the fastening force of
the tool. Compensate by fastening for a longer
period of time.
5. Type of materials to be fastened, the manner of
holding the tool and the tool speed will affect the
torque.
6. Operating the tool at low speed will cause a
reduction in the fastening torque.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
•
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
Replacing carbon brushes
1
006258
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
1. Limit mark
10
1
2
013585
Use a screwdriver to remove two screws then remove
the rear cover.
1
2
3
013586
Raise the arm part of the spring and then place it in the
recessed part of the housing with a slotted bit
screwdriver of slender shaft or the like.
1
013587
Use pliers to remove the carbon brush cap of the
carbon brushes. Take out the worn carbon brushes,
insert the new ones and replace the carbon brush cap in
reverse.
013588
Make sure to place the lead wire in opposite side of the
arm.
1
2
013577
Put the lead wires between the spacer and the side of
brush holder.
1
2
006304
Make sure that the carbon brush caps fit into the holes
in brush holders securely.
Reinstall the rear cover and tighten two screws securely.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Screw bits
• Protector (white, blue, red)
• Battery Protector for BL1415NA
• Battery BL1415NA
• Makita genuine charger
NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
1. Hole
2. Carbon brush
cap
1. Lead wire
2. Spacer
1. Carbon brush
cap
1. Spring
2. Recessed part
3. Arm
1. Rear cover
2. Screws
11
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period
of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period,
return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our
option, replace) without charge.
This Warranty does not apply where:
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE
PRODUCT. THIS DISCLAIMER APPLIES BOTH
DURING AND AFTER THE TERM OF THIS
WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A
SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you.
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
EN0006-1
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