Cordless Impact
Driver
Equipped with Electric Brake
MODEL BTD061
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
www.makitatools.com
001249
SPECIFICATIONS
Model BTD061
Machine screw 4 mm - 8 mm (5/32” - 5/16”)
Capacities
No load speed (RPM) 0 - 2,500/min.
Impacts per minute 0 - 3,000
Overall length 164 mm (6-7/16”)
Net weight 1.0 kg (2.3 lbs)
Standard bolt 5 mm - 12 mm (3/16” - 1/2”)
High tensile bolt 5 mm - 10 mm (3/16” - 3/8”)
Battery
Cartridge
BH9020A
BH9033A 50 min.
Volt ag e
9.6 V DC14SA
Battery
Charger
Input Output Charging time
A.C. only
50 Hz - 60 Hz
D.C .
7.2 V - 14.4 V
30 min.
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
USA003-1
(FOR All BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Wor k A re a
1.
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust.
tools create sparks which may ignite the dust
or fumes.
Powe r
3. Keep bystanders, children, and visitors
away while operating a power tool.
tions can cause you to lose control.
Distrac-
Electrical Safety
4. A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger
for the battery.
able for one type of battery may create a risk
of fire when used with another battery.
5. Use battery operated tool only with specifically designated battery pack.
other batteries may create a risk of fire.
A charger that may be suit-
Use of any
Personal Safety
6. Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication.
operating power tools may result in serious
personal injury.
7. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts.
hair can be caught in moving parts.
8. Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack.
your finger on the switch or inserting the battery pack into a tool with the switch on invites
accidents.
9. Remove adjusting keys or wrenches
before turning the tool on.
key that is left attached to a rotating part of
the tool may result in personal injury.
10. Do not overreach. Keep proper footing
and balance at all times.
balance enable better control of the tool in
unexpected situations.
11. Use safety equipment. Always wear eye
protection.
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
A moment of inattention while
Loose clothes, jewelry, or long
Carrying tools with
A wrench or a
Proper footing and
Dust mask, non-skid safety
Tool Use and Care
12. Use clamps or other practical way to
secure and support the workpiece to a
stable platform.
against your body is unstable and may lead
to loss of control.
13. Do not force tool. Use the correct tool for
your application.
job better and safer at the rate for which it is
designed.
14. Do not use tool if switch does not turn it
on or off.
with the switch is dangerous and must be
repaired.
15. Disconnect battery pack from tool or
place the switch in the locked or off position before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
16. Store idle tools out of reach of children
and other untrained persons.
dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting
tools sharp and clean.
tools with sharp cutting edge are less likely to
bind and are easier to control.
19. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool’s
operation. If damaged, have the tool serviced before using.
caused by poorly maintained tools.
20. Use only accessories that are recommended by the manufacturer for your
Accessories that may be suitable for
model.
one tool may create a risk of injury when
used on another tool.
Holding the work by hand or
The correct tool will do the
A tool that cannot be controlled
Tools are
Properly maintained
Many accidents are
3
SERVICE
21.
Tool service must be performed only by
qualified repair personnel.
tenance performed by unqualified personnel
may result in a risk of injury.
Service or main-
22.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
shock or injury.
SPECIFIC SAFETY RULES
USB024-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to cordless impact driver
safety rules. If you use this tool unsafely or incorrectly, you can
suffer serious personal injury.
1.
Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will also make
exposed metal parts of the tool “live” and
shock the operator.
2.
Be aware that this tool is always in an
operating condition, because it does not
have to be plugged into an electrical outlet.
3.
Always be sure you have a firm footing.
Be sure no one is below when using the
tool in high locations.
4.
Hold the tool firmly.
5.
Wear ear protectors.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
4
SYMBOLS
The followings show the symbols used for tool.
USD302-1
....................... volts
V
................... direct current
................... no load speed
n
˚
................revolutions or reciprocation per
.../min
................number of blow
minute
IMPORTANT SAFETY INSTRUCTIONS FOR
CHARGER & BATTERY CARTRIDGE
1.
SAVE THESE INSTRUCTIONS- This manual contains important safety and operating instructions for battery charger.
2.
Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery, and (3)
product using battery.
3.
CAUTION - To reduce risk of injury, charge
only MAKITA rechargeable batteries
marked on the charger label. Other types
of batteries may burst causing personal
injury and damage.
4.
Do not expose charger to rain or snow.
5.
Use of an attachment not recommended
or sold by the battery charger manufacturer may result in a risk of fire, electric
shock, or injury to persons.
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS
6.
To reduce risk of damage to electric plug
and cord, pull by plug rather than cord
when disconnecting charger.
7.
Make sure cord is located so that it will
not be stepped on, tripped over, or otherwise subjected to damage or stress.
8.
An extension cord should not be used
unless absolutely necessary. Use of
improper extension cord could result in a
risk of fire and electric shock. If extension
cord must be used, make sure:
a.
That pins on plug of extension cord
are the same number, size, and shape
as those of plug on charger;
b.
That extension cord is properly wired
and in good electrical condition; and
c.
That wire size is at least as large as
the one specified in the table below.
USC002-3
Length of Cord (Feet)
AWG Size of Cord
9.
Do not operate charger with damaged
cord or plug - replace them immediately.
25 50 100 150
18 18 18 16
10.
Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified
serviceman.
5
11. Do not disassemble charger or battery
cartridge; take it to a qualified serviceman
when service or repair is required. Incorrect reassembly may result in a risk of
electric shock or fire.
12. To reduce risk of electric shock, unplug
charger from outlet before attempting any
maintenance or cleaning. Turning off controls will not reduce this risk.
13. The battery charger is not intended for
use by young children or infirm persons
without supervision.
14. Young children should be supervised to
ensure that they do not play with the battery charger.
15. If operating time has become excessively
shorter, stop operating immediately. It
may result in a risk of overheating, possible burns and even an explosion.
16. If electrolyte gets into your eyes, rinse
them out with clear water and seek medical attention right away. It may result in
loss of your eyesight.
ADDITIONAL SAFETY RULES FOR CHARGER &
BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when
temperature is BELOW 10°C (50°F) or
ABOVE 40°C (104°F).
2. Do not attempt to use a step-up transformer, an engine generator or DC power
receptacle.
3. Do not allow anything to cover or clog the
charger vents.
4. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects
such as nails, coins, etc.
(3) Do not expose battery cartridge to
water or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
5. Do not store the tool and Battery Cartridge in locations where the temperature
may reach or exceed 50°C (122°F).
6. Do not incinerate the Battery Cartridge
even if it is severely damaged or is completely worn out. The battery cartridge can
explode in a fire.
7. Be careful not to drop, shake or strike battery.
8. Do not charge inside a box or container of
any kind. The battery must be placed in a
well ventilated area during charging.
SAVE THESE INSTRUCTIONS
6
SYMBOLS
The following show the symbols used for the charger. Be sure that you understand their
meaning before use.
.......... Ready to charge
............. Charging
............. Charging complete
...........Delay charge (Cooling)
........Defective battery
....Conditioning
...........Cooling abnormality
7
FUNCTIONAL
DESCRIPTION
2
1. Battery cartridge
2. Button
1
2
1. Battery cartridge
2. Terminal cover
3. Charging lights
4. Battery charger
8
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
001251
Installing or removing battery cartridge
• Always switch off the tool before insertion or removal of
the battery cartridge.
• To remove the battery cartridge, withdraw it from the tool
while pressing the buttons on both sides of the cartridge.
1
• To insert the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Always insert it all the way until it locks in
place with a little click. If not, it may accidentally fall out
of the tool, causing injury to you or someone around you.
• Do not use force when inserting the battery cartridge. If
the cartridge does not slide in easily, it is not being
inserted correctly.
001253
Charging
1. Plug the battery charger into the proper AC voltage
source. Two charging lights will flash in green color
3
repeatedly.
2. Insert the battery cartridge into charger until it stops
4
adjusting to the guide of charger. Terminal cover of
charger can be opened with inserting and closed with
pulling out the battery cartridge.
3. When the battery cartridge is inserted, the charging light
color will change from green to red and charging will
begin. The charging light will keep lighting up lit steadily
during charging. One red charging light indicates
charged condition in 0 - 80% and two red ones indicates
80 - 100%.
4. With finish of charge, the charging lights will change
from two red ones to two green ones.
5. If you leave the battery cartridge in the charger after the
charging cycle is complete, the charger will switch into
its “trickle charge (maintenance charge)” mode which
will last approximately 24 hours.
6. After charging, unplug the charger from the power
source.
NOTE:
• The battery charger is for charging Makita battery
cartridge. Never use it for other purposes or for other
manufacturer’s batteries.
• When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period of
time, it may not accept a full charge. This is a normal
condition and does not indicate a problem. You can
recharge the battery cartridge fully after discharging it
completely and recharging a couple of times.
• If you charge a battery cartridge from a just operated
tool or battery cartridge which has been left in a location
exposed to direct sunlight for a long time, the charging
light may flash in red color. If this occurs, wait for a while.
Charging will begin after the battery cartridge is cooled
by the cooling fan installed in the charger. When the
temperature on battery is more than approx. 70°C, two
charging lights may flash in red color, and when approx.
50°C - 70°C, one charging light in red color.
• If the charging light flashes alternately in green and red
color, charging is not possible. The terminals on the
charger or battery cartridge are clogged with dust or the
battery cartridge is worn out or damaged.
Conditioning charge
Conditioning charge can extend the life of battery by automatically searching the optimum charging condition for the
batteries in every situations.
The battery employed in the following conditions repeatedly,
will be worn out shortly, and yellow warning light may flash.
1. Recharge of battery with its high temperature
2. Recharge of battery with its low temperature
3. Recharge of full charged battery
4. Over-discharge of battery (continue to discharge battery
in spite of down of power.)
The charging time of such battery is longer than usual.
Trickle charge (Maintenance charge)
If you leave the battery cartridge in the charger to prevent
spontaneous discharging after full charge, the charger will
switch into its “trickle charge (maintenance charge)” mode
and keep the battery cartridge fresh and fully charged.
9
Indicating lamp
(C) E F
001254
Capacity
80% - 100%
60% - 80%
40% - 60%
10% - 40%
0% - 10%
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at
10°C - 40°C (50°F - 104°F).
Let a hot battery cartridge cool down before charging it.
4. Charge the Nickel Metal Hydride battery cartridge when
you do not use it for more than six months.
Refresh charging
Refreshing adapter (optional accessory) can refresh an inactive battery cartridge.
• Refresh charging should be done once a week.
• When you charge a new battery cartridge or a battery
cartridge that has not been used for a long time, it may
not accept a full charge. In this case, refresh charging
must be done. The battery cartridge may decrease the
tool performance, because the chemical substance of
the battery cartridge is inactive.
Checking the remaining battery capacity
When charging
When the charging begins, the first (far left) indicating lamp
begins to flicker. Then, as charging proceeds, the other
lamps light, one after the other, to indicate the battery capacity.
When using
When the tool is switched on, the lamps will light to indicate
the remaining battery capacity. When the tool is switched off,
the light goes out after approx. 5 seconds. If the battery has
not been used for a long time, or is needed refresh charging,
the (C) lamp begins to flicker. Use Makita refreshing adapter
to refresh the battery.
10
001255
Switch action
CAUTION:
1
• Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released.
1. Switch trigger
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after switch trigger release, have
tool serviced at a Makita service center.
001257
Reversing switch action
This tool has a reversing switch to change the direction of
rotation. Depress the reversing switch lever from the A side
1
AB
1. Reversing switch lever
for clockwise rotation or from the B side for counterclockwise
rotation.
When the reversing switch lever is in the neutral position, the
switch trigger cannot be pulled.
CAUTION:
• Always check the direction of rotation before operation.
• Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before
the tool stops may damage the tool.
• When not operating the tool, always set the reversing
switch lever to the neutral position.
11
ASSEMBLY
12 mm
(15/32”)
1 2
1. Bit
2. Sleeve
9 mm
(3/8”)
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
001266
Installing or removing driver bit or socket bit
Use only the driver bit or socket bit shown in the figure. Do
not use any other driver bit or socket bit.
001267
To install the bit, pull the sleeve in the direction of the arrow
and insert the bit into the sleeve as far as it will go. Then
release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the arrow
and pull the bit out firmly.
NOTE:
• If the bit is not inserted deep enough into the sleeve, the
sleeve will not return to its original position and the bit
will not be secured. In this case, try re-inserting the bit
according to the instructions above.
OPERATION
12
The proper fastening torque may differ depending upon the
kind or size of the screw/bolt, the material of the workpiece to
be fastened, etc. The relation between fastening torque and
fastening time is shown in the figures.
Standard bolt
N·m
(ft·lbs)
40
(29)
30
(21)
20
(14)
10
(7)
Fastening torque
0
Fastening time
High tensile bolt
N·m
(ft·lbs)
60
(43)
50
(36)
40
(29)
30
(21)
20
M6 (1/4”)
(14)
10
Fastening torque
(7)
0
1.0
Fastening time
M6 (1/4”)
0.5
2.0
M10 (3/8”)
M8 (5/16”)
M10 (3/8”)
M8 (5/16”)
3.0
(M10)
(M8)
(M6)
1.0
(M10)
(M8)
(M6)
(S)
003848
Proper fastening torque
(S)
003849
Proper fastening torque
Hold the tool firmly and place the point of the driver bit in the
screw head. Apply forward pressure to the tool to the extent
that the bit will not slip off the screw and turn the tool on to
start operation.
NOTE:
• Use the proper bit for the head of the screw/bolt that you
wish to use.
• Hold the tool pointed straight at the screw.
• If you tighten the screw for a time longer than shown in
the figures, the screw or the point of the driver bit may be
overstressed, stripped, damaged, etc. Before starting
your job, always perform a test operation to determine
the proper fastening time for your screw.
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for 15
minutes before proceeding with a fresh battery.
The fastening torque is affected by a wide variety of factors
including the following. After fastening, always check the
torque with a torque wrench.
1. When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be
reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket bit will
cause a reduction in the fastening torque.
3. Bolt
• Even though the torque coefficient and the class of
bolt are the same, the proper fastening torque will
differ according to the diameter of bolt.
• Even though the diameters of bolts are the same, the
proper fastening torque will differ according to the
torque coefficient, the class of bolt and the bolt
length.
4. The manner of holding the tool or the material of driving
position to be fastened will affect the torque.
5. Operating the tool at low speed will cause a reduction in
the fastening torque.
13
MAINTENANCE
1
1. Limit mark
1
2
1. Brush holder cap
2. Screwdriver
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace
when they wear down to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only identical carbon brushes.
001268
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
After replacing brushes, insert the battery cartridge into the
tool and break in brushes by running tool with no load for
about 1 minute. Then check the tool while running and electric brake operation when releasing the switch trigger. If electric brake is not working well, ask your local Makita service
center for repair.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
ACCESSORIES
14
CAUTION:
• These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
• Screw bits
• Protector (clear, red, blue)
• Automatic refreshing adapter
Memo
15
Memo
16
Cut
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
Fold
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
17
MAIL THIS PORTION
Your answers to the following questions are appreciated.
1. This product was purchased from:
Home Center
Hardware/Lumber Store
Tool Distributor
Industrial Supply
Construction Supply
2. Use of the product is intended for:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Other ( )
5. Any comments:
DATE PURCHASED MODEL NO.
MONTH DAY YEAR
INTL. LAST NAME / COMPANY NAME
Other ( )
3. How did you learn about this product:
4. Most favored points are:
SERIAL NO.
Magazine
From Dealer
Newspaper
Store Display
Catalog
Design
Features
Size
Price
Makita Brand
Radio
Exhibition
From Friend
Previous Usage
Other ( )
Repair Service
Durability
Powe r
Other ( )
STATUS
Married
Single
SEX
MF
STREET ADRESS
CITY
AREA
S TATE
AGE:
BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Paste Paste Paste Paste Paste Paste
18
Under 19 20-29 30-39 40-49 50-60 Over 60
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
ZIP CODE PHONE
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FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
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(913) 642-1111
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Suites. 22 - 24
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TEXAS
12801 Stemmons Fwy Ste. 809
Farmers Branch, TX 75234
(972) 243-1150
12701 Directors Dr.
Stafford, TX 77477-3701
(281) 565-8665
3453 IH-35 North, Ste. 101
San Antonio, TX 78219
(210) 228-0676
UTAH
145 E. 1300 S., Ste. 101
Salt Lake City, UT 84115
(801) 359-3410
WASHINGTON
22220 84th Ave. So., Bldg. A
Kent, WA 98032
(253) 395-8055
WISCONSIN
Lincoln Plaza Shopping Ctr.
2245 S. 108th St. West Allis, WI
53227
(414) 541-4776
CUSTOMER’S RECORD
When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.
Date Purchased
Dealer’s Name & Address
Model No.
Serial No.
19
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS
WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.
884386C060
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
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