Cordless Impact
Driver
Equipped with Electric Brake
MODEL BTD040
MODEL BTD060
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
001249
SPECIFICATIONS
Model BTD040 BTD060
Machine screw
Capacities
No load speed (RPM) 0 - 2,500/min. 0 - 2,500/min.
Impacts per minute 0 - 3,500 0 - 3,000
Overall length 164 mm (6 - 7/16”) 164 mm (6-7/16”)
Net weight 1.0 kg (2.3 lbs) 1.0 kg (2.3 lbs)
Rated voltage D.C. 9.6 V
Standard battery cartridges BH9020A,BH9033A
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
Standard bolt
High tensile bolt
4 mm - 8 mm
(5/32” - 5/16”)
5 mm - 10 mm
(3/16” - 3/8”)
5 mm - 8 mm
(3/16” - 5/16”)
4 mm - 8 mm
(5/32” - 5/16”)
5 mm - 12 mm
(3/16” - 1/2”)
5 mm - 10 mm
(3/16” - 3/8”)
GENERAL SAFETY RULES USA003-1
(FOR All BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Work A re a
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
3. Keep bystanders, children, and visitors
away while operating a power tool. Dis-
tractions can cause you to lose control.
Electrical Safety
4. A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger
for the battery. A charger that may be suit-
able for one type of battery may create a risk
of fire when used with another battery.
5. Use battery operated tool only with specifically designated battery pack. Use of any
other batteries may create a risk of fire.
Personal Safety
6. Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
7. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
8. Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack. Carrying tools with
your finger on the switch or inserting the battery pack into a tool with the switch on invites
accidents.
9. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
10. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in
unexpected situations.
11. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
Tool Use and Care
12. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
13. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
14. Do not use tool if switch does not turn it
on or off. A tool that cannot be controlled
with the switch is dangerous and must be
repaired.
15. Disconnect battery pack from tool or
place the switch in the locked or off position before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
16. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to
bind and are easier to control.
19. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool’s
operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
3
20. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for
one tool may create a risk of injury when
used on another tool.
SERVICE
21. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
may result in a risk of injury.
22. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
shock or injury.
SPECIFIC SAFETY RULES USB024-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to cordless impact driver
safety rules. If you use this tool unsafely or incorrectly, you can
suffer serious personal injury.
1. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will also make
exposed metal parts of the tool “live” and
shock the operator.
2. Be aware that this tool is always in an
operating condition, because it does not
have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one is below when using the
tool in high locations.
4. Hold the tool firmly.
5. Wear ear protectors.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
4
SYMBOLS USD302-1
The followings show the symbols used for tool.
V .......................volts
................... direct current
................... no load speed
n
˚
.../min................revolutions or reciprocation per
minute
................number of blow
IMPORTANT SAFETY INSTRUCTIONS FOR
BATTERY CARTRIDGE
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water or
rain.
A battery short can cause a large current flow,
overheating, possible burns and even a breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it
is severely damaged or is completely worn out.
The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
ENC005-1
SAVE THESE INSTRUCTIONS
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera-
ture at 10°C - 40°C (50°F - 104°F). Let a hot battery cartridge cool down before charging it.
4. Charge the Nickel Metal Hydride battery car-
tridge when you do not use it for more than six
months.
5
FUNCTIONAL
DESCRIPTION
001251
2
1. Battery cartridge
2. Button
Indicating lamp
(C) E F
orange
Indicating lamp
EF
orange
1
001254
Capacity
80% - 100%
60% - 80%
40% - 60%
10% - 40%
0% - 10%
Capacity
80% - 100%
60% - 80%
40% - 60%
10% - 40%
0% - 10%
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
• Always switch off the tool before insertion or removal of
the battery cartridge.
• To remove the battery cartridge, withdraw it from the tool
while pressing the buttons on both sides of the cartridge.
• To insert the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Always insert it all the way until it locks in
place with a little click. If not, it may accidentally fall out
of the tool, causing injury to you or someone around you.
• Do not use force when inserting the battery cartridge. If
the cartridge does not slide in easily, it is not being
inserted correctly.
Checking the remaining battery capacity
When charging
When the charging begins, the first (far left) indicating lamp
begins to flicker. Then, as charging proceeds, the other
lamps light, one after the other, to indicate the battery capacity.
When using
When the tool is switched on, the lamps will light to indicate
the remaining battery capacity. When the tool is switched off,
the light goes out after approx. 5 seconds. If the battery has
not been used for a long time, or is needed refresh charging,
the orange lamp begins to flicker. Use Makita refreshing
adapter to refresh the battery.
CAUTION:
• A battery cartridge extracted from the charger that has
been unplugged with the battery cartridge inserted does
not work even if it is inserted in the tool. At this time,
recharge it for about five seconds before use.
6
001255
Switch action
CAUTION:
1
• Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released.
1. Switch trigger
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after switch trigger release, have
tool serviced at a Makita service center.
001257
Reversing switch action
This tool has a reversing switch to change the direction of
rotation. Depress the reversing switch lever from the A side
1
AB
1. Reversing switch lever
for clockwise rotation or from the B side for counterclockwise
rotation.
When the reversing switch lever is in the neutral position, the
switch trigger cannot be pulled.
CAUTION:
• Always check the direction of rotation before operation.
• Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before
the tool stops may damage the tool.
• When not operating the tool, always set the reversing
switch lever to the neutral position.
001258
Auto-stop mechanism
(C) E F
The tool stops automatically after the battery capacity
reaches under 20% to prevent the lack of fastening torque.
Charge the battery or use a new fully charged one.
EF
7
ASSEMBLY
12 mm
(15/32”)
1 2
1. Bit
2. Sleeve
9 mm
(3/8”)
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
001266
Installing or removing driver bit or socket bit
Use only the driver bit or socket bit shown in the figure. Do
not use any other driver bit or socket bit.
001267
To install the bit, pull the sleeve in the direction of the arrow
and insert the bit into the sleeve as far as it will go. Then
release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the arrow
and pull the bit out firmly.
NOTE:
• If the bit is not inserted deep enough into the sleeve, the
sleeve will not return to its original position and the bit
will not be secured. In this case, try re-inserting the bit
according to the instructions above.
8
OPERATION
Standard bolt
N·m
(ft·lbs)
40
(29)
30
(21)
20
(14)
10
(7)
Fastening torque
0
Fastening time
High tensile bolt
N·m
(ft·lbs)
40
(29)
30
(21)
20
(14)
10
(7)
Fastening torque
0
Fastening time
M8 (5/16”)
M6 (1/4”)
0.5
BTD040
M6 (1/4”)
1.0
BTD040
(M8)
(M6)
1.0
(S)
(M6)
2.0
002844
Proper fastening torque
002845
Proper fastening torque
(S)
The proper fastening torque may differ depending upon the
kind or size of the screw/bolt, the material of the workpiece to
be fastened, etc. The relation between fastening torque and
fastening time is shown in the figures.
Hold the tool firmly and place the point of the driver bit in the
screw head. Apply forward pressure to the tool to the extent
that the bit will not slip off the screw and turn the tool on to
start operation.
NOTE:
• Use the proper bit for the head of the screw/bolt that you
wish to use.
• Hold the tool pointed straight at the screw.
• If you tighten the screw for a time longer than shown in
the figures, the screw or the point of the driver bit may be
overstressed, stripped, damaged, etc. Before starting
your job, always perform a test operation to determine
the proper fastening time for your screw.
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
The fastening torque is affected by a wide variety of factors
including the following. After fastening, always check the
torque with a torque wrench.
1. When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be
reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket bit will
cause a reduction in the fastening torque.
3. Bolt
• Even though the torque coefficient and the class of
bolt are the same, the proper fastening torque will
differ according to the diameter of bolt.
• Even though the diameters of bolts are the same, the
proper fastening torque will differ according to the
torque coefficient, the class of bolt and the bolt
length.
4. The manner of holding the tool or the material of driving
position to be fastened will affect the torque.
5. Operating the tool at low speed will cause a reduction in
the fastening torque.
9
MAINTENANCE
1
1. Limit mark
1
2
1. Brush holder cap
2. Screwdriver
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace
when they wear down to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only identical carbon brushes.
001268
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
After replacing brushes, insert the battery cartridge into the
tool and break in brushes by running tool with no load for
about 1 minute. Then check the tool while running and electric brake operation when releasing the switch trigger. If electric brake is not working well, ask your local Makita service
center for repair.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
10
Ni-Cd
EN0001-1
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
2. a) Take the battery to your nearest Makita Factory
Service Center
or
b) Take the battery to your nearest Makita Authorized
Service Center or Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to
determine the location that provides Makita battery recycling.
See your local Yellow Pages under “Tools-Electric”.
ACCESSORIES
CAUTION:
• These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
• Screw bits
• Protector (clear, red, blue)
• Automatic refreshing adapter
• Various type of Makita genuine battery cartridge
11
Memo
12
Cut
Makita Canada Inc.
1950 Forbes Street,
Whitby, Ontario
L1N 7B7
Fold
Stamp
Timbre
13
Your answers to the following questions are appreciated.
1. This product was purchased from?
Hardware/lumber Store
2. Use of the product is intended for?
Construction trade
5. Any comments?
Industrial Supply
Other ( )Tool Distributor
Home maintenance
Other ( )Industrial maintenance
3. How did you first learn of Makita Power Tools?
4. Most favored points are?
Certificate of Warranty
Mail to Makita
Date Purchased Model No.
Month Day Year 20
Serial No.
Magazine/Newspaper
Store display
Design
Price
Catalog
Other ( )From dealer
Makita Brand
Powe rFeatures
Other ( )Size
Initial Last Name
Street Address
City Province
AGE:
Under 19 20-29 30-39 40-49 Over 50
Occupation:
Dealer's Name & Address:
Paste Paste Paste Paste Paste Paste
14
Paste Paste Paste Paste Paste Paste Paste Paste
Male Female MarriedSingle
Postal Code
Paste Paste Paste Paste Paste Paste
Factory Service Centres
Head Office: 1950 Forbes St., Whitby, Ontario, L1N 7B7
Regional Office: 11771 Hammersmith Way, Richmond
Regional Office: 6389 boul. Couture, St. Leonard, Quebec
Dartmouth: 202 Brownlow Avenue
Ville St. Laurent: 1140 Rue Bégin, Ville St. Laurent, Quebec
Les Saules: 1200 St. Jean Baptiste, Unit 106, Les Saules,
Nepean: 210 Colonnade Road, Unit 11, Nepean,
Whitby: 1950 Forbes St., Whitby, Ontario, L1N 7B7
London: 317 Adelaide St. S., Unit 117, London,
Mississauga: 6350 Tomken Rd., Unit 8, Mississauga,
Calgary: #8-6115 Fourth St. S.E., Calgary
Edmonton: 11614-149 Street, Edmonton, Alberta,
Richmond: 11771 Hammersmith Way, Richmond, B.C.,
Winnipeg: 1670 St. James Street, Winnipeg, Manitoba,
Saskatoon: 206A-2750 Faithful Avenue Saskatoon,
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools” or contact our customer service department (Tel) 1-800-263-3734
(905) 571 - 2200 1-800-263-3734
(604) 272 - 3104 1-800-663-0909B.C. V7A 5H6
(514) 323 - 1223 1-800-361-7049H1P 3J5(Montreal)
(902) 468 - 7064 1-888-625-4821Dartmouth, N.S., B3B 1T5
(514) 745 - 5025 1-888-745-5025H4R 1X1(Montreal)
(418) 871 - 5720 1-800-663-5757Quebec, G2E 5E8(Quebec)
(613) 224 - 5022 1-888-560-2214Ontario, K2E 7M1(Ottawa)
(905) 571 - 2200 1-800-263-3734
(519) 686 - 3115 1-800-571-0899Ontario, N5Z 3L3
(905) 670 - 7255 1-888-221-9811Ontario, L5T 1Y3
(403) 243 - 3995 1-800-267-0445Alberta, T2H 2H9
(780) 455 - 6644 1-888-455-6644T5M 3R3
(604) 272 - 3104 1-800-663-0909V7A 5H6
(204) 694 - 0402 1-800-550-5073R3H 0L3
(306) 931 - 0111 1-888-931-0111Saskatchewan, S7K 6M6
CUSTOMER RECORD
When you need service...
• Explain the problem in a letter
• Enclose the letter with the tool
• Package carefully and send prepaid
to the nearest Makita factory or
authorized service centre
DATE
PURCHASED:
DEALER’S NAME
& ADDRESS:
MODEL NO.:
SERIAL NO.:
15
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during
this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres.
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply:
• where normal maintenance is required,
• repairs have been made or attempted by others,
• the tool has been abused, misused or improperly maintained,
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS
WARRANTY.
“The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
“This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”
884334A235
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
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