For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation.
GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta.
GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
ENGLISH
SPECIFICATIONS
ModelBO5010
Pad size123 mm (4-13/16”)
Orbits per minute12,000
Dimensions (L x W x H)150 mm x 123 mm x 145 mm (5-7/8” x 4-13/16” x 5-11/16”)
Net weight1.2 kg (2.6 lbs)
• Due to our continuing programme of research and development, the specifications herein are subject to change
without notice.
• Note: Specifications may differ from country to country.
GENERAL SAFETY RULES
USA002-2
(For All Tools)
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below,
may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
4. Double insulated tools are equipped with a
polarized plug (one blade is wider than the
other.) This plug will fit in a polarized outlet only
one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact
a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double
insulation eliminates the need for the three wire
grounded power cord and grounded power supply
system.
5. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
7. Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
8. When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce
the risk of electric shock.
Personal Safety
9. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in
serious personal injury.
10. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
11. Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger
on the switch or plugging in tools that have the
switch on invites accidents.
12. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
13. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye
protection.
2
Tool Use and Care
15. Use clamps or other practical way to secure and
support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is unstable and may lead to loss of control.
16. Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
18. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool
accidentally.
19. Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
20. Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools with
sharp cutting edges are less likely to bind and are
easier to control.
21. Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tools operation. If damaged,
have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
22. Use only accessories that are recommended by
the manufacturer for your model. Accessories
that may be suitable for one tool, may become hazardous when used on another tool.
SERVICE
23. Tool service must be performed only by qualified repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a
risk of injury.
24. When servicing a tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unau-
thorized parts or failure to follow Maintenance
instructions may create a risk of electric shock or
injury.
USE PROPER EXTENSION CORD: Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to
use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.
Table 1. Minimum gage for cord
Ampere Rating
VoltsTotal length of cord in feet
120 V25 ft.50 ft.100 ft.150 ft.
More ThanNot More ThanAWG
0618161614
61018161412
101216161412
12161412Not Recommended
SPECIFIC SAFETY RULES
USB040-5
DO NOT let comfort or familiarity with
product (gained from repeated use)
replace strict adherence to sander safety
rules. If you use this tool unsafely or
incorrectly, you can suffer serious personal injury.
1. Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool
may contact hidden wiring or its own cord. Con-
tact with a “live” wire will make exposed metal parts
of the tool “live” and shock the operator.
2. Always use safety glasses or goggles. Ordinary
eye or sun glasses are NOT safety glasses.
3. Hold the tool firmly.
4. Do not leave the tool running. Operate the tool
only when hand-held.
5. This tool has not been waterproofed, so do not
use water on the workpiece surface.
6. Ventilate your work area adequately when you
perform sanding operations.
7. Use of this tool to sand some products, paints
and wood could expose user to dust containing
hazardous substances. Use appropriate respiratory protection.
8. Be sure that there are no cracks or breakage on
the pad before use. Cracks or breakage may
cause a personal injury.
3
SAVE THESE INSTRUCTIONS
ASSEMBLY
WARNING:
MISUSE or failure to follow the safety
rules stated in this instruction manual
may cause serious personal injury.
SYMBOLS
The followings show the symbols used for tool.
V............................volts
A ...........................amperes
Hz..........................hertz
....................alternating current
.......................no load speed
.......................Class II Construction
.../min....................orbits per minute
USD205-1
FUNCTIONAL DESCRIPTION
CAUTION:
•Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Switch action
1
003285
1. Switch
CAUTION:
•Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing or removing abrasive disc
1
CAUTION:
•Always use hook-and-loop system abrasive discs.
Never use pressure-sensitive abrasive discs.
To install the abrasive disc, first remove all dirt or foreign
matter from the pad. Then attach the abrasive disc to the
pad, using the hook-and-loop system of the abrasive disc
and the pad. Be careful to align the holes in the abrasive
disc with those in the pad.
Installing dust bag
12
003299
1. Abrasive disc
003321
1. Skirt
2. Dust bag
CAUTION:
•Before plugging in the tool, always check to see
that the tool is switched off.
•Switch can be locked in “ON” position for ease of
operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain
firm grasp on tool.
To start the tool, press the “ON ( I )” side of the switch. To
stop the tool, press the “OFF (O)” side of the switch.
Install the dust bag on the tool so that the Makita logo on
the dust bag will be upright (not upside down). The dust
bag can be swiveled 360°. Position the skirt so that the
dust bag will not interfere with your work.
Emptying dust bag
When the dust bag is about half full, switch off and
unplug the tool. Remove the dust bag from the tool. Then
remove the dust nozzle from the dust bag after unlocking
the dust nozzle by turning it slightly counterclockwise.
Empty the dust bag by tapping it lightly.
4
003323
1. Dust nozzle
1
After emptying the dust bag, install the dust nozzle on the
dust bag. Turn the dust nozzle slightly clockwise to lock it
in place. Then install the dust bag on the tool as
described in “Installing dust bag”.
1
003326
1. Dust nozzle
OPERATION
Sanding operation
CAUTION:
•Never switch on the tool when it is in contact with
the workpiece, it may cause an injury to operator.
•Never run the tool without the abrasive disc. You
may seriously damage the pad.
•Never force the tool. Excessive pressure may
decrease the sanding efficiency, damage the abrasive disc or shorten tool life.
•Using the tool with the pad edge contacting the
workpiece may damage the pad.
Hold the tool firmly. Turn the tool on and wait until it
attains full speed. Then gently place the tool on the workpiece surface. Keep the pad flush with the workpiece and
apply slight pressure on the tool.
003336
ON-LOAD OFF-LOAD
CAUTION:
•The sanding pad rotates clockwise during the
loaded operation, but it may rotate counterclockwise during the no-load operation.
MAINTENANCE
CAUTION:
•Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
To maintain product SAFETY and RELIABILITY, repairs,
carbon brush inspection and replacement, any other
maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always
using Makita replacement parts.
ACCESSORIES
CAUTION:
•These accessories or attachments are recom-
mended for use with your Makita tool specified in
this manual. The use of any other accessories or
attachments might present a risk of injury to persons. Only use accessory or attachment for its
stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•Hook-and-loop type abrasive discs
(with pre-punched holes)
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of
ONE YEAR from the date of original purchase. Should
any trouble develop during this one year period, return
the COMPLETE tool, freight prepaid, to one of Makita’s
Factory or Authorized Service Centers. If inspection
shows the trouble is caused by defective workmanship or
material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply where:
•repairs have been made or attempted by others:
•repairs are required because of normal wear and
tear:
•the tool has been abused, misused or improperly
maintained:
•alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT.
EN0006-1
5
THIS DISCLAIMER APPLIES BOTH DURING AND
AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do
not allow limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
6
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