Makita BHR202, BHR202F, BHR202Z User Manual

09 - 2011

BHR202 / BHR202Z / BHR202F

18V ROTARY HAMMER

7

1

2

3

4

5

6

29

25

26

27

28

39

40

41

46

47

48

49

50

51

79

76

78

77

75

30

31

32

33

44

43

42

52

45

59

60

61

53

54

55

56

57

58

80

81

87

86

88

34

62

75

8

18

9

10

16

15

14

13

35

36

37

38

63

64

65

66

67

90

92

17

19

20

21

22

23

24

68

69

70

71

72

96

73

94

93

89

91

85

84

83

92

99

97

98

Item No Typ

eRef

R

T

R

R

T

T

2

R

Part No Description QtyUnit

1 286263-4 CAP 35 1 PC.
2 233940-9 RING SPRING 19 1 PC.
3 417629-9 CHUCK COVE

1 PC.
4 257241-1 RING 21 1 PC.
5 345187-4 GUIDE WASHER 1 PC.
6 233916-6 CONICAL COMP. SPRING 21-29 1 PC.
7 921923-8 HEX. BOLT M8X120 1 PC.
8 345280-4 HEX. WASHER 1 PC.
9 417630-4 GRIP BASE 1 PC.
10 158057-6 GRIP 36 COMPLETE 1 PC.

10

INC.

931402-8 HEX. NUT M8 1 PC.
13 162245-9 CHANGE LEVER 1 PC.
14 233459-8 COMPRESSION SPRING 3 1 PC.
15 419192-8 LOCK BUTTON 1 PC.
16 213278-8 O RING 17 1 PC.
17 158216-2 GEAR HOUSING COMPLETE 1 PC.

17
17

1 INC.
2 INC.

213965-9 OIL SEAL 25 (TYPE 1) 1 PC.

213345-9 OIL SEAL 25 (TYPE 2) 1 PC.
18 266351-3 TAPPING SCREW 4X35 4 PC.
19 153290-5 NEEDLE BEARING COMPLETE 1 PC.
20 961017-7 STOP RING E-3 2 PC.
21 417796-0 GUIDE BASE 1 PC.
22 233344-5 COMPRESSION SPRING 4 2 PC.
23 163430-7 LOCK PLATE COMPLETE 1 PC.
24 266374-1 TAPPING SCREW 4X25 2 PC.
25 233929-7 RING SPRING 29 1 PC.
26

2

267460-1 WASHER 31 1 PC.
27 233401-9 COMPRESSION SPRING 32 1 PC.
28 227109-5 SPUR GEAR 51 1 PC.
29 216022-2 STEEL BALL 7.0 1 PC.
30 158574-6 TOOL HOLDER COMPLETE 1 PC.
31 267229-3 FLAT WASHER 28 1 PC.
32 331769-8 SLEEVE 9 1 PC.
33 324669-9 IMPACT BOL

1 PC.
34 324402-9 RING 10 1 PC.
35 421955-0 CUSHION RING 13 1 PC.
36 324216-6 O RING CASE 1 PC.
37 213073-6 O RING 9 1 PC.
38 233917-4 RING SPRING 28 1 PC.
39 324214-0 STRIKE

1 PC.
40 213227-5 O RING 16 1 PC.
41 318132-2 PISTON CYLINDE

1 PC.
42 267104-3 FLAT WASHER 12 1 PC.
43 324215-8 PISTON JOIN

1 PC.
44 267104-3 FLAT WASHER 12 1 PC.
45 213727-5 O-RING 63 1 PC.
46 211012-0 BALL BEARING 606ZZ 1 PC.
47 961003-8 RETAINING RING S-7 1 PC.
48 233343-7 COMPRESSION SPRING 7 1 PC.
49 227179-4 SPUR GEAR 10 1 PC.
50 324668-1 CAM SHAF

1 PC.
51 331768-0 CLUTCH CAM 1 PC.
52 219014-0 SWASH BEARING 10 1 PC.
53 226632-7 HELICAL GEAR 25 1 PC.
54 266273-7 HEX. SOCKET HEAD BOLT M4X1
55 345179-3 BEARING RETAINE

2 PC.

1 PC.
56 267234-0 FLAT WASHER 8 1 PC.
57 211032-4 BALL BEARING 608ZZ 1 PC.
58 324212-4 RING 8 1 PC.
59 961011-9 STOP RING E-4 1 PC.
60 941102-2 FLAT WASHER 5 1 PC.

2 MODEL BHR202, BHR202Z, BHR202F (Updated: 19/03/2012)

Item No Typ

eRef

A

V

T

T

K

R

T

R

R

A

A

A

A

R

A

A

A

A

A

A

A

A

A

)

A

)

A

A

Part No Description QtyUnit

61 233342-9 COMPRESSION SPRING 6 1 PC.
62 345363-0 CHANGE PLATE 1 PC.
63

63

64

1
2
1

158215-4 INNER HOUSING COMPLETE 1 PC.
141574-3 INNER HOUSING COMPLETE 1 PC.

443126-9 FELT (OLD) (F/TYPE 1 INNER HOUSING COM. #158215-4) 1 PC.
65 213407-3 O RING 26 1 PC.
66 213077-8 OIL SEAL 10 1 PC.
67 210059-1 BALL BEARING 6000DDW 1 PC.
68 267213-8 FLAT WASHER 10 1 PC.
69 240092-9 FAN 64 1 PC.
70 519226-8

70

INC.

RMATURE ASS'Y 18

1 PC.

Item No. 67-69, 71, 72 1 PC.
71 253823-7 FLAT WASHER 7 1 PC.
72 210023-2 BALL BEARING 627DDW 1 PC.
73 267816-8 WAVE WASHER 15 1 PC.
75 188566-1 HOUSING SE
76 638020-0 YOKE UNI

1 SET

1 PC.
77 643834-4 BRUSH HOLDER 1 PC.
78 643835-2 BRUSH HOLDER 1 PC.
79 266326-2 TAPPING SCREW 4X18 2 PC.
80 911006-2 PAN HEAD SCREW M3X8 1 PC.
81 689070-8 HEAT SIN
83 424128-4 HOLDER CAP COVE

1 PC.

2 PC.
84 643829-7 BRUSH HOLDER CAP 2 PC.
85

85

1
2

194435-6 CARBON BRUSH CB-441 2PC/SET (W/O ORIGIN) - N/L/A 1 SET

195022-4 CARBON BRUSH CB-441, 2PCS/SET, W/ORIGIN 1 SET
86 424111-1 SWITCH COVER 1 PC.
87 450615-7 F/R CHANGE LEVER 1 PC.
88

88

89 631792-6 LIGHT CIRCUI

1
2

650578-9 * SWITCH TG553FSB-6 1 PC.

638883-4 * SWITCH UNIT 1 PC.

1 PC.
90 266326-2 TAPPING SCREW 4X18 7 PC.
91

91

92

92
92
92

2
3
1

1 INC.

2

2 INC.

643838-6 * TERMINAL (TYPE1# 643812-4) 1 PC.
643859-8 * TERMINAL 1 PC.
188453-4 * BATTERY HOUSING SET 1 SET
263005-3 * RUBBER PIN 6 2 PC.
187212-3 * BATTERY HOUSING SET 1 SET

263005-3 * RUBBER PIN 6 2 PC.
93 263036-2 RUBBER PIN 5 1 PC.
94 268184-2 PIN 1.5 1 PC.
96 266326-2 TAPPING SCREW 4X18 2 PC.
97 424042-4 CUSHION RUBBE

1 PC.
98 424026-2 CUSHION 1 PC.
99 424042-4 CUSHION RUBBE

1 PC.
100 652045-0 +PAN HEAD SCREW M3.5X5 2 PC.

ACCESSORIES

- See catalogue or visit www.makita.ca for more accessories information -

01 324219-0 DEPTH GAUGE 1 PC.
02 194205-3 18V LI-ION BATTERY BL1830 2 PC.

02 194230-4 18V LI-ION BATTERY BL1830, 2/PK 1 PK

03 450128-8 BATTERY COVE
04 DC18R

CHARGER DC18R

1 PC.

1 PC.

04 DC18SE 12V AUTOMOTIVE CHARGER DC18SE 1 PC.
04 DC18RAKIT CHARGER+BATTERY(DC18RA+BL1830) 1

05 824861-2 PLASTIC CARRYING CASE 1 PC.

05

INC.

163455-1 LATCH 2 PC.
07 122574-2 1/2" DRILL CHUCK ASS'Y(W/SDS-PLUS CHUCK ADAPTOR) 1 PC.

07
07
07

1 INC.
2 INC.

INC.

751099-5 CHUCK ADAPTER (TYPE1

751106-4 CHUCK ADAPTER (TYPE2

1 PC.
1 PC.

251425-3 FLAT HEAD SCREW M6x22 1 PC.
08 192664-5 1/2" KEYLESS DRILL CHUCK 1 PC.

3 MODEL BHR202, BHR202Z, BHR202F (Updated: 19/03/2012)

Item No Typ

eRef

A

A

T

A

A

A

A

A

A

A

A

R

A

)

A

A

A

A

A

A

A

A

A

A

)

A

A

A

A

A

A

A

A

A

A

Y

A

A

T

A

A

R

A

Part No Description QtyUnit

10 183126-4 GREASE VESSEL F/BIT 1 PC.

10 194683-7 GREASE VESSEL SET, 100CC, PUMP TYPE, FOR BI

1 PC.
11 421342-3 DUST CUP 5 1 PC.
12 421664-1 DUST CUP 9 1 PC.
13 763432-9 CHUCK KEY S13 1 PC.
14 765009-6 BLOW-OUT BULB 64 1 PC.
15 192278-0 HOSE COMPLETE 28-1.5 1 PC.
16 P-80024 JOINT 25 1 PC.
17 256815-5 ROD 15 1 PC.
18 343411-9 CUTTE
19

19
19
19
19
19
19
19
19

19

19
19
19
19
19
19
19
19

1

1 INC.
1 INC.
1 INC.
1 INC.
1 INC.
1 INC.
1 INC.
1 INC.

2

2 INC.
2 INC.
2 INC.
2 INC.
2 INC.
2 INC.
2 INC.
2 INC.

188582-3 HAMMER SERVICE KIT SET (TYPE 1
194435-6 CARBON BRUSH CB-441 2PC/SET (W/O ORIGIN) - N/L/A 1 SET
286263-4 CAP 35 1 PC.
216022-2 STEEL BALL 7.0 1 PC.
421955-0 CUSHION RING 13 1 PC.
213073-6 O RING 9 1 PC.
233917-4 RING SPRING 28 1 PC.
213227-5 O RING 16 1 PC.

195193-7 HAMMER SERVICE KIT SET (TYPE 2
195022-4 CARBON BRUSH CB-441, 2PCS/SET, W/ORIGIN 1 SET
286263-4 CAP 35 1 PC.
216022-2 STEEL BALL 7.0 1 PC.
421955-0 CUSHION RING 13 1 PC.
213073-6 O RING 9 1 PC.
233917-4 RING SPRING 28 1 PC.
213227-5 O RING 16 1 PC.
195127-0 MAKITA GREASE RB NO.00 30G 1 PC.

-90582 MAKITA GREASE R NO.00 30CC (1OZ)(OLD# 181490-7) 1 PC.

1 PC.

1 SET

1 SET

20 256806-6 ROD 10 F/ CORE BIT 1 PC.
21

21

22 122823-7 1/2" KEYLESS DRILL CHUCK ATTACHMEN

22
22
22

2

2 INC.

INC.
INC.
INC.

123100-0 TOOL HOLDER ASS'

1 PC.

Item No. 25-28,30,32-38 1 PC.

1 PC.

192892-2 1/2" KEYLESS DRILL CHUCK 1 PC.
751106-4 CHUCK ADAPTO
251425-3 - FLAT HEAD SCREW M6X22

1

1

PC.
PC.

4 MODEL BHR202, BHR202Z, BHR202F (Updated: 19/03/2012)

SERVICE CHANGES

s

A

Y

g

1. Changes on Switch, Terminal and Battery Hou
Item No. Description Type 1 Type 2 Type 3

88 Switch
91 Terminal
92 Battery Housing Set

bove parts are completely interchangeable as a set.

Service Note:
Use new parts for repair of the model manufactured on or after October 2011 with using

ellow lead wire between Switch and Terminal.

Use current parts for repair of the model manufactured before October 2011 without usin
Yellow lead wire between Switch and Terminal.

Fig. 1 Circuit diagram

Type 1-2 Type 3

643812-4 643838-6

650587-8
188453-4

(T/I# 84907) (T/I# 92349)

638883-4
643859-8
187212-3

Fig. 2 Wiring diagram

Service Changes - BHR202, BHR202Z, BHR202F (Updated:19/03/2012)

Fig. 3 (Terminal, Handle set)

Type 1-2 Type 3

Service Changes - BHR202, BHR202Z, BHR202F (Updated:19/03/2012)