Makita 6223DWE, 6223DE User Manual

Equipped with Electric Brake

MODEL 6223DE
MODEL 6223DWE

INSTRUCTION MANUAL

With

Fast

Charger

SPEC

I

FI

CAT1

0

N

S

Capacities No load speed Dimensions

Steel Wood Wood screw Machine screw

mm

10
(318") I 1518") I 13/16" x 1-318")

9

Battery Cartridge

*

Manufacturer reserves the right to change specifications without notice.

*

Note: Specifications may differ from country
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE

15 mm 5.1 mm x 35 mm 202

1220

Model

Voltage

12

v

THESE

1

INSTRUCTIONS

I

6mm

1114")

DC1290

Fast Charger

Input output Charging time

A.C.

only

50

Hz

-

60

Hz

FOR

FUTURE REFERENCE.

I

1

to

country.

IRPM)

~

700

D.C.

1

9.6

iL

x W x

mm

x

17-15/16" x 3-11/16" x 8-3/4'1 (3.1

V, 12

94

V

1

Net

weight

lbsl

Hr.

HI

mm x 221 mm 1.5 kg

1

GENERAL SAFETY RULES

(For

All

Battery Operated

Tools)

WARNING!

Read and understand

all

instructions.

Failure
to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

Keep your work area clean and well
accidents.

Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.

Electrical Safety

A battery operated tool with integral batteries or a separate battery pack must
be recharged only with the specified charger for the battery.
may be suitable for one type of battery may create a risk of fire when used with
another battery.

Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.

Personal Safety

.Stay alert, watch what you are doing, and use common sense when operating

a power tool. Do not use tool while tired or under the influence of drugs, alcohol,

A

or medication.
in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or off position before
inserting battery pack. Carrying tools
the battery pack into a tool

Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool

Use safety equipment. Always wear eye protection. Dust mask, nonskid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.

moment of inattention while operating power tools may result

with

lit.

Cluttered benches and dark areas invite

A

charger that

with

your finger on the switch or inserting

the switch on invites accidents.

in

unexpected situations.

Tool Use

Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable and
may lead to loss of control.

Do

will do the job better and safer at the rate for which

*Do

controlled

-Disconnect battery pack from tool or place the switch
position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
accidentally.

Store idle tools out of reach of children and other untrained persons.
dangerous

When battery pack
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause sparks, burns, or a fire.

Maintain
tools

Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused

Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create
when used on another tool.

Service

Tool

maintenance performed by unqualified personnel may result
When servicing a tool, use only identical replacement parts. Follow instructions

in the Maintenance section of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock

and Care

not force tool. Use the correct tool for your application. The correct tool

it

is designed.

not use tool if switch does not turn

with

the switch is dangerous and must be repaired.

it

on or off. A tool that cannot be

in

the locked or off

Tools

in

the hands of untrained users.

is

not

in

use, keep

tools

with care. Keep cutting tools sharp and clean. Properly maintained

with

sharp cutting edge are less likely to

service must be performed only by qualified repair personnel. Service or

it

away from other metal objects like:

bind

and are easier to control.

by

poorly maintained tools.

a

risk of injury

in

a risk of injury.

of

injury.

are

3

Specific Safety

1.

Hold tool by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring. Contact
also make exposed metal parts

2.

Be aware that this tool is always
not have to be plugged into an electrical outlet.

3.

Always be sure you have a firm footing.
Be sure no one is below when using the tool

4.

Hold the tool firmly.

5.

Keep hands away from rotating parts.

6.

Do

not leave the tool running. Operate the tool only when hand-held.

7.

Do

not touch the drill bit or the workpiece immediately after operation; they

may be extremely hot

and

of

the tool

in

an operating condition, because

could burn your skin.

Rules

"live"

and shock the operator.

in

high locations.

with

a "live" wire

it

will

does

4

SYMBOLS

The followings show the symbols used for tool

.................................

...............

.................................

................

.................................

...................

............

.................................

.................................

.................................

.................................

.................................

.................................

volts
amperes

herts
kilograms

hours

minutes

seconds

alternating current

_._.

direct current

no load speed

alternating or direct current

Class

II

Construction

splash-proof construction

watertight construction

................................

.................................

revolutions or reciprocation per minute

number

of

blow

5

IMPORTANT SAFETY INSTRUCTIONS

FOR CHARGER

BATTERY CARTRl

I.

SAVE THESE INSTRUCTIONS

&

DG

E

-

This manual

Length of Cord (Feet)

AWG Size of Cord

9.

Do

not operate charger with damaged cord or plug - replace them im-

mediately.

IO.

Do

not operate charger if

wise damaged in any way; take

11.

Do

not disassemble charger or battery cartridge; take
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.

12.

To reduce risk

ing any maintenance or cleaning. Turning off controls will not reduce this risk.

6

of

electric shock, unplug charger from outlet before attempt-

it

has received a sharp blow, been dropped, or other-

25

18 18 18 16

it

to a qualified serviceman.

50

100

150

it

to a qualified

ADDITIONAL SAFETY RULES

FOR CHARGER

1.

Do

not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)

4OoC

or ABOVE

2.

Do

not attempt to use a step-up transformer, an engine generator or DC power

receptacle.

3.

Do

not allow anything to cover or clog the charger vents.

4.

Always cover the battery terminals with the battery cover when the battery
cartridge is not used.

5.

A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.

(1)

Do

not touch the terminals

(2)

Avoid storing battery cartridge
as nails, coins, etc.

(3)

Do

not expose battery cartridge to water or rain.

6.

Do

not store the tool and Battery Cartridge

ture may reach or exceed

7.

Do

not incinerate the Battery Cartridge even

completely worn out. The battery cartridge can explode

(104OF).

SAVE THESE INSTRUCTIONS.

&

with

5OoC

BATTERY CARTRIDGE

any conductive material.

in

a container

(122OF).

with

other metal objects such

in

locations where the tempera-

if

it

is severely damaged or is

in

a fire.

7

Installing or removing battery cartridge

*Always switch off the tool before insertion or removal of the battery cartridge
*To remove the battery cartridge, withdraw

it from the tool while pressing the buttons
on both sides of the cartridge.

*To insert the battery cartridge, align the

tongue on the battery cartridge with the
groove in the housing and slip it into place.
Always insert it all the way until it locks in
place with

a

little click.

If

not, it may acci­dentally fall out of the tool, causing injury
to you or someone around you.

*Do

not use force when inserting the battery cartridge.

If the cartridge does not slide in easily,

it

is not being inserted correctly.

Charging

Plug the fast charger into your power
source. Insert the battery cartridge

so

that
the plus and minus terminals on the battery
cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully into the port
that

it

resets on the charger port floor.

so

The charging light will come on and charg­ing will begin. If the charging light goes out
soon, remove the battery cartridge from the
charger and let it cool off for more than one
minute, Then re-insert
in one minute even after repeating this procedure
is dead. Replace

it

and try to charge it once more. If the charging light goes out with-

it

with a new one.

a

couple of times, the battery cartridge

When the charging light goes out after about one hour, you may remove the fully charged
battery cartridge.
After charging, unplug the charger from the power source.

CAUTION:
*Your new battery cartridge is not charged. You will need to charge it before use.

*If

you try to charge a cartridge from a just-operated tool, sometimes the charging light will

not come on. If this occurs, let the cartridge cool off for

it

to charge

once more.

a

while. Then re-insert it and try

*When you charge a new battery cartridge or a battery cartridge which has not been used

a

long period, it may not accept a full charge. This is a normal condition and does not

for
indicate
completely

*If

a

problem. You can recharge the battery cartridge fully after discharging

a

couple of times.

you wish to charge two battery cartridges, allow

it

15

minutes between chargings on the

almost

fast charger.

8

ASSEMBLY

Installing or removing driver bit or drill bit

CAUTl

ON

:

Always be sure that the tool is switched off and the battery cartridge is removed before
installing or removing the bit.

Hold the ring and turn the sleeve counter­clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock­wise to tighten the chuck.

To remove the bit, hold the ring and turn
the sleeve counterclockwise.

OPERATION

Switch action

Tool speed is increased by increasing pres­sure on the trigger.
pull the trigger. Release the trigger to stop.

To

start the tool, simply

CAUTION:

Before inserting the battery cartridge into the tool, always check to see that the switch

“OFF”

trigger actuates properly and returns to the

Reversing switch action

This tool has a reversing switch to change
the direction of rotation
switch to the left for clockwise rotation or
to the right for counterclockwise

CAUTION
*Always check the direction
*Move the reversing switch only after the tool comes to

direction of rotation before the tool stops may damage the tool

Slide the reversing

of

rotation before operation

position when released.

a

complete stop Changing the

9

CAUTION:

Always withdraw the tool from the workpiece before resuming operation. If the tool can-

a

not be withdrawn, hold the tool firmly when turning on the tool, to overcome
reaction

Adjusting the fastening torque

The fastening torque can be adjusted in six

so

stages by turning the adjusting ring

the pointer on the adjusting ring points to a

number on the tool body. The fastening
torque is minimum when the pointer points
to the number 1 and maximum when

points to the

at

slip

er is set at the numbers

is designed not to slip

The adjusting ring cannot be locked with the pointer positioned half-way between the

numbers.

at-

marking. The clutch will

varying torque levels when the point-

1

to

5.

at

the

ax-

that

The clutch

marking.

it

-

your material or a piece of duplicate mate

for

Pointer

---,

a

particular application.

,---

Drill

I

I

strong

marking

I1

Installing set plate

Always install the set plate when using bat-

tery cartridges 1200, 1202 or 1202A. Install

the set plate on the tool with the screw

provided.

Screwdriving operation

Place the point of the driver bit in the screw

head and apply pressure to the tool. Start
the tool slowly and then increase the speed
gradually. Release the trigger as soon as
the clutch cuts in.

10

Screw

Set

plate

__~

NOTE:
*Make sure that the driver bit

is

inserted straight in the screw head, or

the

screw and/or

bit may be damaged

*When driving wood Screws, predrill pilot

holes to make driving easier and to pre­vent splitting of the workpiece. See the
chart.

3

1

-

3

4

(118''

-

4

8

(3116")

5

1 (13164")

I
I

3 3

-

3

6

(118''

-

9/64',)
9/64',)

Drilling operation

First, turn the adjusting ring

so

that the pointer on the adjusting ring points to the

*\-

mark-

ing. Then proceed as follows.
*Drilling in wood

When drilling in wood, best results are obtained with wood drills equipped with

by

screw. The guide screw makes drilling easier

pulling the bit into the workpiece.

a

guide

*Drilling in metal

To prevent the bit from slipping when starting

a

hole, make an indentation with a center-

punch and hammer at the point to be drilled. Place the point of the bit in the indentation
and start drilling.

Use

a

cutting lubricant when drilling metals. The exceptions are iron and brass which

should be drilled dry.

CAUTION:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-

sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.

*There is

tremendous force exerted on the tool/bit

at

the time of hole breakthrough. Hold

a

the tool firmly and exert care when the bit begins to break through the workpiece.

*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in

order to back out. However, the tool may back out abruptly if you do not hold it firmly.

*Always secure small workpieces in

a

vise or similar hold-down device

11

MAINTENANCE

CAUTl

ON

:

Always be sure that the tool is switched off and the battery cartridge is removed
before attempting to perform inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts.

Recycling the Battery

The

only

way to dispose

to recycle it. The law prohibits any other

method

To

recycle the battery:

1.

Remove the battery from the

2.

a). Take the battery
or
b). Take the battery

Distributor that has been designated as a Makita battery recycling location.

Call your nearest Makita Service Center or Distributor to determine the location

that provides Makita battery recycling. See your local Yellow Pages under

"Tools-

of

Electric'

disposal.

to

your nearest Makita Factory Service Center

to

your nearest Makita Authorized Service Center or

:

tool.

of

a Makita battery

is

I

Ni-Cd

12

ACCESSORIES

CAUTION:

These accessories or attachments are recommended for use with your Makita tool specified
manual. The use of any other accessories or attachments might present a risk
The accessories or attachments should be used only

in

the proper and intended manner.

of

injury to persons.

in

this

Bits Drill bits

L

(mm)

No.

Size Part

Phillips

#

Slotted

-

Phillips bit

Part

NO.

I

784201 -5 65 (2-518")
784202-3 45 (1-314")
784203-1 65 (2-518")
784206-5 110 (4.318")
784207-3 150 (5-718")

Rubber pad assembly

Part

No.

123001-2

5F 78401 0-OA

I

#7F I 784011-0A

I I

Size

I

Tested best

ing and more holes per battery change. High speed
steel. For drilling
length. Special surface treatment for lubricity gives
smoother drilling.

Part

711011-A 1116" 1116" 718" 1-718"
711012-A

711013-A
711014-A
711015-A
711016-A
71 101 7-A
711018-A
711019-A
71 1020-A
711021-A

7 1 1000-A-A

Wool

bonnet

Part

No.

in

Makita driver-drills for smooth fast drill-

in

metal, wood and plastic. Jobbers

No,

1

11/32"

743401-6

Drill Shank
dia. dia. length length

3132" I 3/32"

118"
5/32"
3/16"
7/32"

9132"
5116"

318"

118" 1-518'' 2-314"
5/32"
3116" 2-5/16'' 3-112"
7/32"

114"

114" 2-314" 41"
9/32" 2-5/16"
5/16" 3-3/16'' 4-112"

11132" 3-711

318"

Flute Overall

1

1-114"

2"

2-112" 3-314"

3-518"

6"

1

2 114"

3.118"

4.114"

4-314"

5"

Foam polishing pad

Part

No.

743023-2

1

Hour charger

Model

DC1290

Part

No.

1131 19-7

13

High Capacity charger
Model DC1201

Part

No.

113126.0

High Capacity charger
Model DC1411

Battery cartridge

Part

No.

632804-8

1220

Plastic carrying case

Part

No.

824510-1

Automotive High Capacity Charger
Model DC1412

Battery cover

Part

No.

414938-7

14

CORDLESS DRIVER DRILL

Model

6223D

Jan

-08-'98

US

Note: The switch and other part configurations

may differ

from

country to country.

15

MODEL 6223D

ITEM

$&

MACHINE

1

1

2

3

6

4

1

5

6

1

7

8
9

10

11

12

1
13
14
15

2
2

16

17

1

18

19

1

20

The

swmh

Note

ITEM

DESCRIPTION

Housing

Set

[With

Name

Plate

Tapping

Screw

Pan

Switch

Lever

Battery Holder

Swifch

Compression Spring
Compression Spring

Washer

Thrust

Flat
Slider

Cam

Pan

Change

Stop Ring E 9
Ball
Bearin“ Retainer 14

and

4x18

Head

Scr~w

Lever

IO

Needle

Gauge

Washer

10

Plate

Hodd

Screw

Ring

Bearing 6000LLB

other

pari

specifications

Item

M4x22

27

22

M3x14

381

1023

may

differ

from

country

NO.

USED

~

21
22
23
24
25
26

27
28
29
30
31
32
33
34
35

36

37
38
39

40

to countv

NO.

1
1

1

1

1

1

1
1
1

1

1

1
1
1
1

1

3

1

1
1

DESCRIPTION

Spindle

Keyless

Orill

Pan

Head

Screw

Clutch Cam
Clutch

Cam

Ball

Bearing

Sput

Gear

15

Gear

15

Spur

Spur

Gear

15

Spur

Gear 9 Complete

Spur Gear 15

Spur

Gear

15

Spur

Gear 15

Internal

Gear

Flat Washer 12

OC

Motor

Steel

Ball 5 6

Housing

Set

Makita Label

Balterv

1220

MAKITA LIMITED ONE YEAR WARRANTY

Chuck 10

M5x22

Complete

6805LLB

42

lWifh Item

Jan

-08-’98

US

11

Warranty

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to

of

be free
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.

This Warranty does not apply where:

WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.’’

This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion

-

defects from workmanship and materials for the period

repairs have been made or attempted by others:
repairs are required because
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON­SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.

of

normal wear and tear:

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
AFTER THE ONE-YEAR TERM

damages,

so

limitation on how long an implied warranty lasts,

the above limitation or exclusion may not apply to you. Some states do not allow

___)

OF

THIS WARRANTY.

Makita (China) Co.,

Policy

of

ONE YEAR from the date

or

limitation of incidental or consequential

so

the above limitation may not apply to you.

L_

Ltd.

HUANGPU JlANG ROAD,
KUNSHAN ECONOMIC

&

TECHNICAL DEVELOPMENT ZONE,

PR.

JIANGSU

CHINA

8841

30

-

065

PRINTED IN JAPAN

of

1998-1

-N