Makita 6041D, 6176D, 6043D, 6076D Instruction Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
Cordless Driver Drill Perceuse-visseuse sans fil Taladro - Atornillador a batería
6041D 6043D 6076D 6176D
002864
2
ENGLISH
SPECIFICATIONS
•Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
•Note: Specifications may differ from country to country.
GENERAL SAFETY RULES
GEA002-3
WARNING:
Read all instructions. Failure to follow all
instructions listed below may result in elec­tric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
Work area safety
1. Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while oper-
ating a power tool. Distractions can cause you to
lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
7. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
Personal safety
9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protec­tion. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal inju­ries.
11. Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying
power tools with your finger on the switch or plug­ging in power tools that have the switch on invites accidents.
Model 6041D 6043D 6076D 6176D
Capacities
Steel / Wood 10 mm (3/8”)
Wood screw 4.5 x 20 mm (3/16” x 3/4”)
No load speed (RPM) 450/min. 600/min. 0 - 600/min.
Overall length 201 mm (7-7/8”) 210 mm (8-1/4”)
Net weight 0.82 kg (1.8 lbs) 0.84 kg (1.9 lbs) 0.94 kg (2.1 lbs) 0.97 kg (2.1 lbs)
Battery Charger DC4100 DC7020
Input A.C. only 50 Hz - 60 Hz
Output D.C. 4.8 V D.C. 7.2 V
Charging time Approx. 3 Hr.
3
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
13. Do not overreach. Keep proper footing and bal­ance at all times. This enables better control of the
power tool in unexpected situations.
14. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
15. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
Power tool use and care
16. Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source and/ or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
19. Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working con­ditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
23. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack
into power tools that have the switch on invites acci­dents.
24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when used with another battery pack.
25. Use power tools only with specifically desig­nated battery packs. Use of any other battery
packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together
may cause burns or a fire.
27. Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact acci­dentally occurs, flush with water. If liquid con­tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and changing accessories.
30. Keep handles dry, clean and free from oil and grease.
SPECIFIC SAFETY RULES
GEB002-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to drill safety rules. If you use this power tool unsafely or incorrectly, you can suffer serious per­sonal injury.
1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
2. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. Do not leave the tool running. Operate the tool only when hand-held.
6. Do not touch the drill bit or the workpiece imme­diately after operation; they may be extremely hot and could burn your skin.
4
7. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS
USD301-1
The followings show the symbols used for tool.
V............................volts
.......................direct current
.......................no load speed
.../min....................revolutions or reciprocation per
minute
IMPORTANT SAFETY INSTRUC­TIONS FOR CHARGER & BATTERY CARTRIDGE
USC003-2
1. SAVE THESE INSTRUCTIONS; This manual con­tains important safety and operating instruc­tions for battery charger.
2. Before using battery charger, read all instruc­tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using bat­tery.
3. CAUTION - To reduce risk of injury, charge only MAKITA rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to per­sons.
6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when discon­necting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
8. Do not operate charger with damaged cord or plug - replace them immediately.
9. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble charger or battery cartridge; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
11. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
12. The battery charger is not intended for use by young children or infirm persons without super­vision.
13. Young children should be supervised to ensure that they do not play with the battery charger.
14. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
15. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
16. The battery charger is intended to be correctly orientated in a vertical or floor mount position.
ADDITIONAL SAFETY RULES FOR CHARGER & TOOL
1. The charger and the tool are specifically designed to work together. Do not attempt to charge any other cordless tool with this charger. Do not attempt to charge the tool with any other charger.
2. Do not charge the tool when temperature is BELOW 10°C (50°F) or ABOVE 40°C (104°F)
3. Do not attempt to use a step-up transformer, an engine generator or DC power receptacle.
4. Do not store the tool in locations where the tem­perature may reach or exceed 50°C (122°F).
5. Do not incinerate the tool even if it is severely damaged or is completely worn out. The tool can explode in a fire.
6. Do not charge inside a box or container of any kind. The tool must be placed in a well ventilated area during charging.
SAVE THESE INSTRUCTIONS.
5
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off before
adjusting or checking function on the tool.
Charging
Connect the charging plug to the charging connector, then plug in the charger to the power receptacle. Charg­ing takes 3 hours.
CAUTION:
The battery in your new tool is not fully charged.
Yo u w i l l n e e d t o c h a r g e i t b e f o r e u s e .
Do not operate the tool during charging.
Overcharging more than 2 days considerably short-
ens the battery service life. Always unplug the charger after completing the charge.
Switch action
For 6041D, 6043D and 6076D
To s t a r t t h e t o o l, s i mp ly p u l l t h e s w it c h t r i gg er. R e le as e the switch trigger to stop.
For 6176D
To s ta r t t h e t o o l, s i m p ly p ul l th e sw i t ch t r ig g e r. Too l sp e e d is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
Reversing switch action
This tool has a reversing switch to change the direction of rotation. Move the reversing switch lever to the “FWD” position for clockwise rotation or the “REV” position for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
CAUTION:
Always check the direction of rotation before opera-
tion.
Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of rota­tion before the tool stops may damage the tool.
When not operating the tool, always set the revers-
ing switch lever to the neutral position.
Overload protector (for 6176D only)
The overload protector automatically cuts out to break the circuit whenever heavy work is prolonged. Wait 20 ­30 seconds before resuming operation.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off before
carrying out any work on the tool.
Installing or removing driver bit or drill bit
CAUTION:
Always set the reversing switch lever to the neutral
position before installing or removing the bit.
For 6043D, 6076D and 6176D
1. Charging plug
1. Switch trigger
1
002059
1
002268
1. Reversing switch lever
1. Tighten
2. Sleeve
3. Ring
1
002074
1
2
3
002112
6
Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go. Hold the ring firmly and turn the sleeve clock­wise to tighten the chuck. To r e mo v e t h e bi t, h ol d th e r in g an d tu r n t h e sl ee ve co un ­terclockwise.
For 6041D
To i ns ta l l t h e b it , p l ac e i t i n t he c hu c k a s f a r as i t w il l go. Tighten the chuck by hand. Place the chuck key in each of the three holes and tighten clockwise. Be sure to tighten all three chuck holes evenly. To re m o ve th e b it , tu r n th e ch uc k k ey c ou n te r c lo c k wi s e i n just one hole, then loosen the chuck by hand.
OPERATION
Screwdriving operation
Place the point of the driver bit in the screw head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the trigger just as the screw bottoms out. If the trigger is not released, the screw may strip out the hole or the screw and/or bit may be damaged.
CAUTION:
Make sure that the driver bit is inserted straight in
the screw head, or the screw and/or bit may be damaged.
NOTE:
When driving wood screws, predrill pilot holes to
make driving easier and to prevent splitting of the workpiece. See the chart.
Drilling operation
Drilling in wood
When drilling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To p r ev e nt t he b i t f ro m s l i pp i n g w h en s ta r ti n g a h ol e , make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start drilling. Use a cutting lubricant when drilling metals. The excep­tions are iron and brass which should be drilled dry.
CAUTION:
Pressing excessively on the tool will not speed up
the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
There is a tremendous force exerted on the tool/bit
at the time of hole break through. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back out. However, the tool may back out abruptly if you do not hold it firmly.
Always secure small workpieces in a vise or similar
hold-down device.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off before
attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be per­formed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
DISPOSING OF TOOL
A Ni-Cd battery is built into the handle of the tool. Always remove it before disposing of the tool.
1. Chuck key
1
005215
Nominal diameter of wood screw (mm)
Recommended size of pilot hole (mm)
3.1 (1/8")
3.5 (9/64")
3.8 (5/32")
4.5 (11/64")
2.0 - 2.2 (5/64" - 3/32")
2.2 - 2.5 (3/32" - 3/32")
2.5 - 2.8 (3/32" - 7/64")
2.9 - 3.2 (7/64" - 1/8")
006369
002138
7
Removing built-in battery
CAUTION:
Never remove the built-in battery from the tool
except when disposing of the tool. The battery will be damaged or a battery short-circuit could result.
To r em o ve th e c ov e r, p u sh i t i n t h e di r ec t i on of t he a r ro w while pressing down on the OPEN portion of the cover.
Withdraw the built-in battery halfway. Disconnect the two lead wires from the battery by pulling them from the bat­tery terminals. Then withdraw the battery completely.
To prevent a battery short-circuit, tape the battery termi­nals or put the battery into a plastics bag. (Note: Never put two or more batteries into one plastics bag. Battery short-circuit may result.)
CAUTION:
Never incinerate the battery even if it is severely
damaged or is completely worn out. It can explode in a fire or toxic materials can leak out of it.
EN0001-1
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal.
To re c y cl e th e ba tt e ry :
1. Remove the battery from the tool.
2. a) Ta ke t h e b a tt e r y t o yo ur n ea r e st M a k it a Fa c -
tory Service Center
or b) Ta ke t h e ba tt e r y t o yo u r ne ar e s t Ma k i ta
Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recy­cling. See your local Yellow Pages under “Tools-Electric”.
ACCESSORIES
CAUTION:
These accessories or attachments are recom-
mended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to per­sons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Drill bits
Screw bits
EN0006-1
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM­AGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPE­CIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
1. Cover
1. Battery terminal
2. Lead wire
3. Battery
1
002144
1
2
3
002145
Ni-Cd
8
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limi­tation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
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