Makita 4351CT, 4351T, 4351FCT User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Jig Saw Scie Sauteuse Sierra Caladora
4351T 4351CT 4351FCT
IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.
008029
DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO
1
ENGLISH (Original instructions)
SPECIFICATIONS
Model 4351T 4351CT / 4351FCT
Length of stroke 26 mm (1")
Cutting capacities
Strokes per minute 2,800/min. 800 - 2,800/min.
Overall length 271 mm (10-11/16")
Net weight 2.5 kg (5.5 lbs)
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003.
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Wood 135 mm (5-5/16")
Steel 10 mm (3/8")
Aluminum 20 mm (25/32")
GEA008-1
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal Safety
10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. . Carrying power tools
with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
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15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
16.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce
dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
Service
24. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
25. Follow instruction for lubricating and
changing accessories.
26. Keep handles dry, clean and free from oil and grease.
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
More Than Not More Than AWG
0 6 18 16 16 14
18 16 14 12610
10 12 16 16 14 12
000173
JIG SAW SAFETY WARNINGS
1. Hold power tool by insulated gripping
12 16 14 12
GEB016-3
surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety glasses.
4. Avoid cutting nails. Inspect workpiece for any nails and remove them before operation.
5. Do not cut oversize workpiece.
3
Not Recommended
6. Check for the proper clearance beyond the workpiece before cutting so that the blade will not strike the floor, workbench, etc.
7. Hold the tool firmly.
8. Make sure the blade is not contacting the
workpiece before the switch is turned on.
9. Keep hands away from moving parts.
10. Do not leave the tool running. Operate the tool
only when hand-held.
11. Always switch off and wait for the blade to come to a complete stop before removing the blade from the workpiece.
12. Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
13. Do not operate the tool at no-load unnecessarily.
14. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
15. Always use the correct dust mask/respirator for the material and application you are working with.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
USD201-2
Symbols
The followings show the symbols used for tool.
volts
amperes
hertz
alternating current
no load speed
Class II Construction
revolutions or reciprocation per minute
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Selecting the cutting action
1. Cutting action changing lever
1
008030
This tool can be operated with an orbital or a straight line (up and down) cutting action. The orbital cutting action thrusts the blade forward on the cutting stroke and greatly increases cutting speed. To change the cutting action, just turn the cutting action changing lever to the desired cutting action position. Refer to the table to select the appropriate cutting action.
Position Cutting action Applications
Straight line
0
cutting action
Small orbit cutting action
Medium orbit cutting action
Large orbit
006376
cutting action
Switch action
008031
CAUTION:
Before plugging in the tool, always be sure that the
tool is switched off.
4
For cutting mild steel, stainless steel and plastics. For clean cuts in wood and plywood.
For cutting mild steel, aluminum and hard wood.
For cutting wood and plywood. For fast cutting in aluminum and mild steel.
For fast cutting in wood and plywood.
1. Switch lever
1
To start the tool, slide the switch lever to the "I" position. To stop the tool, slide the switch lever to the "O" position.
Speed adjusting dial
For 4351CT, 4351FCT
1. Speed adjusting
1
dial
008032
The tool speed can be infinitely adjusted between 800 and 2,800 strokes per minute by turning the adjusting dial. Higher speed is obtained when the dial is turned in the direction of number 5; lower speed is obtained when it is turned in the direction of number 1. Refer to the table to select the proper speed for the workpiece to be cut. However, the appropriate speed may differ with the type or thickness of the workpiece. In general, higher speeds will allow you to cut workpieces faster but the service life of the blade will be reduced.
Workpiece to be cut
Wood
Mild steel 3 - 5
Stainless steel 3 - 4
Aluminum 3 - 5
006368
Plastics 1 - 4
Number on adjusting dial
4 - 5
CAUTION:
The speed adjusting dial can be turned only as far
as 5 and back to 1. Do not force it past 5 or 1, or the
speed adjusting function may no longer work. The tools equipped with electronic function are easy to operate because of the following features.
Constant speed control
Electronic speed control for obtaining constant speed. Possible to get fine finish, because the rotating speed is kept constant even under load condition.
Soft start feature
Safety and soft start because of suppressed starting shock.
Lighting up the lamps
For 4351FCT only
CAUTION:
Do not look in the light or see the source of light
directly. To turn on the lamp, pull the trigger. Release the trigger to turn it off.
NOTE:
Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may lower the illumination.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing or removing saw blade
CAUTION:
Always clean out all chips or foreign matter
adhering to the blade and/or blade holder. Failure to do so may cause insufficient tightening of the blade, resulting in a serious personal injury.
Do not touch the blade or the workpiece
immediately after operation; they may be extremely hot and could burn your skin.
Tighten the saw blade securely. Failure to do so
may cause a serious injury.
When you remove the saw blade, be careful not to
hurt your fingers with the top of the blade or the tips
of workpiece. To install the blade, open the tool opener to the position shown in the figure.
1. Tool opener
1
008007
Keeping that situation, insert the saw blade into the blade clamp as far as the two protrusions of the blade can not be seen.
1 2
008008
Return the tool opener to its original position. After installing, always make sure that the blade is securely held in place by trying to pull it out.
5
3
1. Blade clamp
2. Jig saw blade
3. Protrusions
CAUTION:
Do not open the tool opener excessively, or it may
cause tool damage. To remove the blade, open the tool opener to the position shown in the figure. Pull the saw blade out toward the base.
1. Jig saw blade
Cover plate
1. Cover plate
1
2. Base
2
1
008009
NOTE:
Occasionally lubricate the roller.
Hex wrench storage
1. Base
2. Hex wrench
1
2
008033
When not in use, the hex wrench can be conveniently stored.
Anti-splintering device
1. Base
2. Anti-splintering device
2
008028
For splinter-free cuts, the anti-splintering device can be used. To install the anti-splintering device, move the tool base all the way forward and fit it from the back of tool base. When you use the cover plate, install the anti-splintering device onto the cover plate.
CAUTION:
The anti-splintering device cannot be used when
making bevel cuts.
1
008027
Use the cover plate when cutting decorative veneers, plastics, etc. It protects sensitive or delicate surfaces from damage. Fit it on the back of the tool base.
Dust extraction
The dust nozzle (optional accessory) is recommended to perform clean cutting operations.
1
2
001921
To attach the dust nozzle on the tool, insert the hook of dust nozzle into the hole in the base. The dust nozzle can be installed on either left or right side of the base.
001922
Then connect a Makita vacuum cleaner to the dust nozzle.
1
2
008039
1. Dust nozzle
2. Base
1. Dust nozzle
2. Hose for vacuum cleaner
6
CAUTION:
If you try to remove the dust nozzle forcibly, the
hook of the dust nozzle can be diminished and removed unintentionally during operation.
1. Base
3
1
2. Bolt
3. Hex wrench
OPERATION
CAUTION:
Hold the tool firmly with one hand on the switch
handle and the other hand on the front grip when performing the tool.
Always hold the base flush with the workpiece.
Failure to do so may cause blade breakage, resulting in a serious injury.
1. Cutting line
2. Base
1
2
008034
Turn the tool on without the blade making any contact and wait until the blade attains full speed. Then rest the base flat on the workpiece and gently move the tool forward along the previously marked cutting line. When cutting curves, advance the tool very slowly.
Bevel cutting
008035
CAUTION:
Always be sure that the tool is switched off and
unplugged before tilting the base. With the base tilted, you can make bevel cuts at any angle between 0° and 45° (left or right). Loosen the bolt on the back of the base with the hex wrench. Move the base so that the bolt is positioned in the center of the bevel slot in the base.
2
008013
Tilt the base until the desired bevel angle is obtained. The V-notch of the gear housing indicates the bevel angle by graduations. Then tighten the bolt firmly to secure the base.
1
4 5
008014
2
1. Graduation
3
2. Bevel slot
3. Base
4. Gear housing
5. V-notch
6. Bolt
6
Front flush cuts
1. Base
3
1
2
008015
Loosen the bolt on the back of the base with the hex wrench and slide the base all the way back. Then tighten the bolt to secure the base.
2. Bolt
3. Hex wrench
Cutouts
Cutouts can be made with either of two methods A or B.
A) Boring a starting hole:
1. Starting hole
1
008036
For internal cutouts without a lead-in cut from an edge, pre-drill a starting hole 12 mm (1/2") or more in diameter. Insert the blade into this hole to start your cut.
7
B) Plunge cutting:
facing down. Slide the rip fence to the desired cutting width position, then tighten the bolt to secure it.
1. Rip fence
008037
You need not bore a starting hole or make a lead-in
cut if you carefully do as follows.
(1) Tilt the tool up on the front edge of the base
with the blade point positioned just above the workpiece surface.
(2) Apply pressure to the tool so that the front
edge of the base will not move when you switch on the tool and gently lower the back end of the tool slowly.
(3) As the blade pierces the workpiece, slowly
lower the base of the tool down onto the workpiece surface.
(4) Complete the cut in the normal manner.
Finishing edges
008038
To trim edges or make dimensional adjustments, run the blade lightly along the cut edges.
Metal cutting
Always use a suitable coolant (cutting oil) when cutting metal. Failure to do so will cause significant blade wear. The underside of the workpiece can be greased instead of using a coolant.
Rip fence set (optional accessory)
CAUTION:
Always be sure that the tool is switched off and
unplugged before installing or removing
accessories.
1. Straight cuts
When repeatedly cutting widths of 160 mm (6-5/16") or less, use of the rip fence will assure fast, clean, straight cuts. To install, insert the rip fence into the rectangular hole on the side of the tool base with the fence guide
1
008040
1
2
3
008041
2. Circular cuts
008042
1
008043
When cutting circles or arcs of 170 mm (6-11/16") or less in radius, install the rip fence as follows.
Insert the rip fence into the rectangular hole on the side of the base with the fence guide facing up. Insert the circular guide pin through either of the two holes on the fence guide. Screw the threaded knob onto the pin to secure the pin. Now slide the rip fence to the desired cutting radius, and tighten the bolt to secure it in place. Then move the base all the way forward.
1. Hex wrench
2. Bolt
3. Fence guide
1. Fence guide
2. Threaded knob
3. Circular guide pin
2
3
8
NOTE:
Always use blades No. B-17, B-18, B-26 or B-27
when cutting circles or arcs.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may
result. To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Jig saw blades
Hex wrench
Rip fence (guide rule) set
Anti-splintering device
Dust nozzle
Cover plate
Hose (For vacuum cleaner)
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
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