Makita 4334 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Cordless Jig Saw Scie sauteuse sans fil Sierra caladora inalámbrica
4334D
002701
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
ENGLISH
SPECIFICATIONS
Model 4334D
Length of stroke 26 mm (1”)
Wood 135 mm (5-5/16”)
Max. cutting capacities
Strokes per minute 500 - 2,800/min
Overall length 281 mm (11”)
Net weight 3.4 kg (7.5 lbs)
Rated voltage D.C. 18V
Standard battery cartridge 1822, 1833, 1834, 1835
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.
Mild steel 10 mm (3/8”)
Aluminum 20 mm (13/16”)
GENERAL SAFETY RULES
USA003-2
(FOR ALL BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
4. A battery operated tool with integral batteries or
a separate battery pack must be recharged only with the specified charger for the battery. A
charger that may be suitable for one type of battery may create a risk of fire when used with another bat­tery.
5. Use battery operated tool only with specifically designated battery pack. Use of any other batter-
ies may create a risk of fire.
Personal Safety
6. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in serious personal injury.
7. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, cloth­ing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in mov­ing parts.
8. Avoid accidental starting. Be sure switch is in the locked or off position before inserting bat­tery pack. Carrying tools with your finger on the
switch or inserting the battery pack into a tool with the switch on invites accidents.
9. Remove adjusting keys or wrenches before turn­ing the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
10. Do not overreach. Keep proper footing and bal­ance at all times. Proper footing and balance
enable better control of the tool in unexpected situa­tions.
11. Use safety equipment. Always wear eye protec­tion. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate con­ditions.
2
Tool Use and Care
12. Use clamps or other practical way to secure and support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is unsta­ble and may lead to loss of control.
13. Do not force tool. Use the correct tool for your application. The correct tool will do the job better
and safer at the rate for which it is designed.
14. Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is
dangerous and must be repaired.
15. Disconnect battery pack from tool or place the switch in the locked or off position before mak­ing any adjustments, changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
16. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
17. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together
may cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with
sharp cutting edge are less likely to bind and are easier to control.
19. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
20. Use only accessories that are recommended by the manufacturer for your model. Accessories
that may be suitable for one tool may create a risk of injury when used on another tool.
SERVICE
21. Tool service must be performed only by qualified repair personnel. Service or maintenance per-
formed by unqualified personnel may result in a risk of injury.
22. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unau-
thorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.
ADDITIONAL SAFETY RULES
USB030-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to cordless jig saw safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does not have to be plugged into an electrical outlet.
3. Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses.
4. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
5. Do not cut hollow pipe.
6. Do not cut oversize workpiece.
7. Check for the proper clearance beneath the workpiece before cutting so that the blade will not strike the floor, workbench, etc.
8. Hold the tool firmly.
9. Check the blade is not contacting the workpiece before the switch is turned on.
10. Keep hands away from moving parts.
11. Do not leave the tool running. Operate the tool only when hand-held.
12. Always switch off and wait for the blade to come to a complete stop before removing the blade from the workpiece.
13. Do not touch the blade or the workpiece immedi­ately after operation; they may be extremely hot and could burn your skin.
14. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
3
SYMBOLS
The followings show the symbols used for tool.
V............................volts
.......................direct current
.......................no load speed
.../min....................revolutions or reciprocation per
minute
USD301-1
IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all instruc­tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using bat­tery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Always cover the battery terminals with the bat­tery cover when the battery cartridge is not used.
6. Do not short the battery cartridge: (1) Do not touch the terminals with any conduc-
tive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or
rain.
A battery short can cause a large current flow, overheating, possible burns and even a break­down.
7. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).
8. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
9. Be careful not to drop or strike battery.
ENC004-1
SAVE THESE INSTRUCTIONS
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the bat­tery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera­ture at 10°C - 40°C (50°F - 104°F). Let a hot bat­tery cartridge cool down before charging it.
4. Charge the Nickel Metal Hydride battery car­tridge when you do not use it for more than six months.
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
1
2
Always switch off the tool before insertion or
removal of the battery cartridge.
To remove the battery cartridge, withdraw it from
the tool while pressing the buttons on both sides of the cartridge.
To insert the battery cartridge, align the tongue on
the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when inserting the battery
cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.
002703
1. Button
2. Battery car­tridge
4
Selecting the cutting action
002706
1
1. Cutting action changing lever
Speed adjusting dial
002712
1
1. Speed adjust­ing dial
This tool can be operated with an orbital or a straight line (up and down) cutting action. The orbital cutting action thrusts the blade forward on the cutting stroke and greatly increases cutting speed. To change the cutting action, just turn the cutting action changing lever to the desired cutting action position. Refer to the table to select the appropriate cutting action.
Position Cutting action Applications
For cutting mild steel, stainless steel and plastics.
For clean cuts in wood and plywood.
For cutting mild steel, aluminum and hard wood.
For cutting wood and plywood. For fast cutting in aluminum and mild steel.
For fast cutting in wood and plywood.
002709
1. Lock-off button
2. Switch trigger
0
Switch action
1 2
Straight line cutting action
Small orbit cutting action
Medium orbit cutting action
Large orbit cutting action
006376
The tool speed can be infinitely adjusted between 500 and 2,800 strokes per minute by turning the adjusting dial. Higher speed is obtained when the dial is turned in the direction of number 5; lower speed is obtained when it is turned in the direction of number 1.
Refer to the table to select the proper speed for the work­piece to be cut. However, the appropriate speed may dif­fer with the type or thickness of the workpiece. In general, higher speeds will allow you to cut workpieces faster but the service life of the blade will be reduced.
Workpiece to be cut Number on adjusting dial
Wood 3 - 5
Mild steel 3 - 5
Stainless steel 3 - 4
Aluminum 2 - 3
Plastics 1 - 4
006378
CAUTION:
If the tool is operated continuously at low speeds for
a long time, the motor will get overloaded and heated up.
The speed adjusting dial can be turned only as far
as 5 and back to 1. Do not force it past 5 or 1, or the speed adjusting function may no longer work.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any work on the tool.
Installing or removing saw blade
CAUTION:
Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, push in the lock-off button and pull the switch trigger. Release the switch trigger to stop.
CAUTION:
Always clean out all chips or foreign matter
adhering to the blade and/or blade holder. Failure to do so may cause insufficient tightening of the blade, resulting in a serious personal injury.
Do not touch the blade or the workpiece
immediately after operation; they may be extremely hot and could burn your skin.
Always secure the blade firmly. Insufficient
tightening of the blade may cause blade breakage or serious personal injury.
5
INSTALLATION
1. Push the blade installing lever in the (1) direction to
release it.
(1)
002719
1. Blade installing lever
1
5. With the blade held against the blade holder, rotate
the blade installing lever in the (5) direction until it stops.
(5)
1
002722
1. Blade installing lever
2. Blade
2
2. Pull the blade installing lever in the (2) direction
until it stops with a little click. If you have difficulty pulling it out, try to do so while moving it back and forth in the (3) direction.
3. Rotate the blade installing lever in the (4) direction
until the clamp protrudes 5 - 7 mm from the blade holder.
(3)
(2)
002720
(4)
CAUTION:
If you rotate the blade installing lever excessively,
the clamp will also rotate and finally come off. In this case, re-install it properly as lately described in ’’Installing clamp’’.
4. With the blade teeth facing forward, insert the blade
into the blade holder as far as it will go. Make sure that the back edge of the blade fits properly into the groove of the roller.
002721
1. Blade holder
1
2
3
2. Clamp
3. Slot
4. Roller
5. Blade
6. With the blade installing lever held in this position,
push it in the (6) direction. Then rotate the blade installing lever to its original position.
1
(6)
002723
1. Blade installing lever
Removal
1. Push the blade installing lever in the (1) direction to
release it.
002719
1. Blade installing
(1)
lever
1
2. Pull the blade installing lever in the (2) direction
until it stops with a little click. If you have difficulty pulling it out, try to do so while moving it back and forth in the (3) direction.
3. Rotate the blade installing lever in the (4) direction
and remove the blade.
002720
4
5
(3)
(2)
(4)
6
4. Rotate the blade installing lever in the (5) direction
until it stops.
1
(5)
5. With the blade installing lever held in this position,
push it in the (6) direction. Then rotate the blade installing lever to its original position.
1
(6)
Anti-splintering device
002724
1. Blade installing lever
002723
1. Blade installing lever
002734
1. Base
2. Anti-splintering device
1
Use the plastic base plate when cutting decorative veneers, plastics, etc. It protects sensitive surfaces from damage. To replace the base plate, remove the four screws.
Rip fence (optional accessory)
002738
1. Hex wrench
2. Bolt
1
3. Rip fence (Guide rule)
2
3
When cutting widths of under 150 mm (5 - 29/32”) repeatedly, use of the rip fence (guide rule) will assure fast, clean, straight cuts. To install it, loosen the bolt on the front of the base. Slip in the rip fence and secure the bolt.
Circular guide (optional accessory)
002739
1
1. Threaded knob
2. Circular guide
3. Pin
2
3
2
For splinter-free cuts, the anti-splintering device can be used. To install the anti-splintering device, move the base all the way forward and fit it into the base from the back of base.
NOTE:
The anti-splintering device cannot be used when
making bevel cuts.
Plastic base plate (optional accessory)
002736
1
1. Screw
2. Plastic base plate
2
Use of the circular guide insures clean, smooth cutting of circles under 200 mm (7 - 7/8) in radius. Insert the pin through the center hole and secure it with the threaded knob. Move the base of the tool forward fully. Then install the circular guide on the base in the same manner as the rip fence (guide rule).
Vacuum head (optional accessory)
002740
1. Notches
2. Base
1
3. Plastic cover
2
3
The vacuum head is recommended to perform clean cut­ting operations. Install the plastic cover on the tool by fit­ting it into the notches in the tool.
To attach the vacuum head on the tool, insert the hooks of the vacuum head into the hole in the base. The vac-
7
uum head can be installed on either left or right side of the base.
1
002741
1. Vacuum head
2. Base
2
002742
Then connect a Makita vacuum cleaner to the vacuum head.
OPERATION
CAUTION:
Always hold the base flush with the workpiece.
Failure to do so may cause blade breakage, resulting in a serious injury.
Advance the tool very slowly when cutting curves or
scrolling. Forcing the tool may cause a slanted cutting surface and blade breakage.
1
002745
1. Cutting line
2. Base
2
Bevel cutting
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before tilting the base.
With the base tilted, you can make bevel cuts at any angle between 0° and 45° (left or right).
Loosen the base securing lever and move the base so that the dent mark in the motor housing is aligned with the slot in the base.
1
Tilt the base until the desired bevel angle is obtained. The edge of the motor housing indicates the bevel angle by graduations. Then tighten the base securing lever to secure the base.
1
23
NOTE:
Always remove the plastic cover (chip shield) from
the tool when you make bevel cuts using an optional rip fence (guide rule) or circular guide.
Front flush cuts
002754
1. Base securing lever
002755
1. Dent mark
2. Slot
3. Graduation
002759
Turn the tool on without the blade making any contact and wait until the blade attains full speed. Then rest the base flat on the workpiece and gently move the tool for­ward along the previously marked cutting line.
NOTE:
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery.
Loosen the base securing lever and slide the base all the way back. Then tighten the base securing lever to secure the base.
8
Cutouts
Cutouts can be made with either of two methods A or B.
A) Boring a starting hole:
1
For internal cutouts without a lead-in cut from an edge, pre-drill a starting hole 12 mm (1/2) or more in diameter. Insert the blade into this hole to start your cut.
B) Plunge cutting:
You need not bore a starting hole or make a lead-in cut if you carefully do as follows.
(1) Tilt the tool up on the front edge of the base
with the blade point positioned just above the workpiece surface.
(2) Apply pressure to the tool so that the front
edge of the base will not move when you switch on the tool and gently lower the back end of the tool slowly.
(3) As the blade pierces the workpiece, slowly
lower the base of the tool down onto the workpiece surface.
(4) Complete the cut in the normal manner.
Finishing edges
002765
1. Starting hole
002766
002770
Metal cutting
Always use a suitable coolant (cutting oil) when cutting metal. Failure to do so will cause significant blade wear. The underside of the workpiece can be greased instead of using a coolant.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to perform inspection or maintenance.
Cleaning clamp on blade holder
If chips or foreign matter get into the clamp on the blade holder, clean out the clamp after removing it from the blade holder.
Removing clamp
1. Push the blade installing lever in the (1) direction to
release it.
(1)
1
2. Pull the blade installing lever in the (2) direction
until it stops with a little click. If you have difficulty pulling it out, try to do so while moving it back and forth in the (3) direction.
(3)
(2)
(4)
002719
1. Blade installing lever
002720
To trim edges or make dimensional adjustments, run the blade lightly along the cut edges.
9
3. Rotate the blade installing lever in the (4) direction
until it stops. The clamp will protrude from the blade holder.
002993
1. Blade holder
1
2. Clamp
2
4. Remove the clamp from the blade holder while
rotating the clamp in the (5) direction.
1
002781
1. Blade holder
2. Clamp
CAUTION:
Do not rotate the clamp more than one full turn
when inserting in into the blade holder. If you do so, the blade may not be tightened firmly.
3. Grasp the clamp with your fingers so that it will not
turn, then rotate the blade installing lever in the (7) direction until it stops. The clamp will go in the blade holder.
1
(7)
002784
1. Blade installing lever
2
(5)
Installing clamp
1. Make sure that the blade installing lever has been
rotated in the (4) direction until it stops.
002782
(4)
2. Insert the clamp into the blade holder while rotating
it in the (6) direction one quarter to one full turn so that its slot will face forward.
1
002783
1. Blade holder
2. Clamp
2
(6)
Replacing carbon brushes
001145
1. Limit mark
1
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
002786
1. Brush holder cap
2. Screwdriver
1
2
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be per­formed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
10
EN0001-1
Ni-Cd
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
2. a) Take the battery to your nearest Makita Fac-
Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recy­cling. See your local Yellow Pages under “Tools-Electric”.
ACCESSORIES
These accessories or attachments are
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Jig saw blades
Hex wrench 3
Rip fence (guide rule) set
Circular guide set
Plastic base plate
Plastic cover
Anti-splintering device
Vacuum head
Hose (For vacuum cleaner)
Various type of Makita genuine batteries and
tory Service Center
or b) Take the battery to your nearest Makita
Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
CAUTION:
recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
chargers
MAKITA LIMITED ONE YEAR WARRANTY
EN0006-1
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM­AGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPE­CIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limi­tation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
11
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