Makita 4307DW, 4307D User Manual

Page 1
n
MODEL MODEL 4307DW
With Fast Charger
INSTRUCTION MANUAL
43071)
SPEC
IF
I
CAT
Model
4307D
19
16'
!
Battery Cartridge 7000
72v
IONS
(15
16")
1
Hi
11
2")
1
..
Model DC7100 Fast Charger
A C only
50Hz 60Hr
12
13'64
DC
72v
1 1
mm
'I
2.200
145
15
3
mm
4"
x
80
x
3~1j8''
190
17
15r32")
mm x 61
x
2
mm
mm
318")
1
14kg
13
1
IbS!
0
7
kq
11
5
It)bl
Page 2
IMPORTANT
SAFETY
WARNING:
TY PRECAUTIONS SHOULD ALWAYS
WHEN USING ELECTRIC TOOLS, BASIC SAFE-
INSTRUCTIONS
(For
All
Tools)
BE
FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER­SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools or wet locations. Keep work area well Don't use tool in presence of flammable liquids or gases.
3.
KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not in use, tools should be stored or locked-up place
DON'T FORCE TOOL.
5.
it
was intended.
6.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended.
7.
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair. USE SAFETY GLASSES. Also use face or dust mask
8.
dusty. DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
IO.
your hand and
11.
DON'T OVERREACH. Keep proper footing and balance at all times.
12.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and rized service facility. Inspect extension cords periodically and replace damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECT TOOLS. When not ing accessories, such as blades, bits, cutters.
-
out
of
reach of children.
It
will do the job better and safer at the rate for which
it
frees both hands to operate tool.
lit.
Don't expose power tools to rain.
in
if
cutting operation is
it
to disconnect from
if
damaged, have repaired by autho-
in
use, before servicing, and when chang-
in
damp
dry, and high
if
2
Page 3
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger on switch. Be sure switch is OFF when plugging in.
16.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and
17.
STAY ALERT. Watch what you are doing, use common sense. Don't operate tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced ice center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Don't use tool if switch does not turn
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user the tool. voltage less than the nameplate rating
If
in doubt,
DO
NOT PLUG IN THE TOOL. Using a power source with
it
on and off.
is
harmful to the motor.
so
marked.
by
an authorized serv-
-
as well as damage to
it
will
of
3
Page 4
IMPORTANT SAFETY INSTRUCTIONS
I.
SAVE
THESE
INSTRUCTIONS
-
This manual
Length of Cord (Feet) AWG Size of Cord
9.
Do not operate charger with damaged cord or plug - replace them im­mediately.
IO.
Do not operate charger if wise damaged
11.
Do not disassemble charger or battery cartridge; take serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
12.
To
reduce risk of electric shock, unplug charger from outlet before attempt-
ing any maintenance or cleaning. Turning off controls will not reduce this risk.
4
in
it
has received a sharp blow, been dropped, or other-
any way; take
25
18 18
it
to a qualified serviceman.
50
100 150
18 16
it
to a qualified
Page 5
ADDITIONAL SAFETY RULES
FOR CHARGER
1.
Do
not charge Battery Cartridge when temperature is BELOW 10°C
or ABOVE 4OoC
2.
Do not attempt to use a step-up transformer, an engine generator or DC power receptacle.
3.
Do not allow anything to cover or clog the charger vents.
4.
Do
not short the battery cartridge. A battery short can cause a large current
flow, overheating, possible burns and even a breakdown.
5.
Do not store the tool and Battery Cartridge in locations where the tempera­ture may reach or exceed 5OoC (122OF).
6.
Do not incinerate the Battery Cartridge even if completely worn out. The battery cartridge can explode in a fire.
(104OF).
&
BATTERY CARTRIDGE
it
is severely damaged or is
(5OOF)
ADDITIONAL SAFETY RULES
FOR CORDLESS
1.
Avoid cutting nails. Inspect for and remove all nails from the workpiece fore operation.
2.
Do not cut hollow pipe.
3.
Do
not cut oversize workpiece.
4.
Check for the proper clearance beneath the workpiece before cutting the blade will not strike the floor, workbench, etc.
5.
Hold the tool firmly.
6.
Check the blade is not contacting the workpiece before the switch is turned on.
7.
Keep hands away from moving parts.
8.
When cutting through walls, floors or wherever "live" electrical wires may be encountered, DO NOT TOUCH ANY METAL PARTS Hold the tool only by the plastic handle to prevent electric shock if you cut­ting through a "live" wire.
9.
Do not leave the tool running. Operate the tool only when hand-held.
10.
Always switch off and wait for the blade to come to a complete stop before removing the blade from the workpiece.
11. Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
JIG
SAW
OF
THE TOOL!
so
be-
that
SAVE THESE INSTRUCTIONS.
5
Page 6
Installing or removing battery cartridge
0
Always switch off the tool before insertion or removal of the battery cartridge.
0
To remove the battery cartridge, pull out
set
the
plate on the
sides of the cartridge while withdrawing
tool
and grasp both
it
Battery
from the barrel.
0
To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip
set
place. Snap the
Be sure to close the
plate back into place.
set
plate fully before
it
into
using the tool.
0
Do
not use force when inserting the battery cartridge.
it
is
If the cartridge does not slide in easily,
not being inserted correctly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so
that
the plus and minus terminals on the bat-
as
tery cartridge are on the same sides
thier
respective markings on the fast charger.
Insert the cartridge fully into the port
that
it
rests on the charger port floor.
so
The charging light will come on and charg-
ing will begin. If the charging light does
not come on, press the reset button. If the
10
charging light goes out within even after pressing the reset button
(CAUTION
:
Wait
for more than 5 seconds after the charging light goes out to press the
reset button again.) Replace
seconds
a
couple of times, the battery cartridge
it
with a new one. When the charging light goes out after
about one hour, you may remove the fully charged battery cartridge.
After charging, unplug the charger from the power source.
cartridge
is
dead.
CAUTION
0
Your new battery cartridge is not charged.
If will not come on. If this occurs, and try to charge
0
When for not indicate
it
completely a couple of times.
0
If
:
you
try to charge a cartridge from a just-operated tool, sometimes the charging light
let
it
once more.
you
charge a new battery cartridge or a battery cartridge which has not been used
a
long period,
you
wish to charge two battery cartridges, allow
a
problem.
it
may not accept a full charge. This
You
can recharge the battery cartridge fully after discharging
fast charger.
6
You
will need to charge
it
before use.
the cartridge cool off for a while. Then re-insert
is
a
normal condition and does
15
minutes between chargings on the
it
Page 7
Mounting
First, use the hex wrench to remove the
bolt
blade holder shaft. With the blade teeth facing forward, place the shank of the blade over the flat side of the blade holder shaft. Then place the blade clamp over the other side assembly together with bolt. Make sure that the bolt passes through the larger hole
in the blade shank.
Using
With the hex wrench loosen the bolt which
holds the base and retainer. Slide the re­tainer then tighten the bolt.
blade
which secures the blade clamp
of
the blade shank. Secure this
roller
so
that the roller contacts the blade,
to
the
w
h
Hex wrench
SDrina washer
Blade clamp
Blade holder shaft
II
\
'
Retainer
Roller
Blade
IU
Use a lubricant or cutting oil between the blade and roller when cutting metals. Failure
so
to do
will shorten the service life of your blade and roller.
7
Page 8
CAUTION
0
Before inserting the battery cartridge into the tool, always check to
:
see
that the trigger
switch actuates properly and returns to the "OFF" position when released.
0
When not operating the tool, keep the lock-off lever in the SAFETY LOCK position.
is
set
.Pulling the trigger hard when the lock-off lever
to the SAFETY
LOCK
can cause switch breakage.
Operation Turn the tool on before contacting the
workpiece. Then rest the base flat on the workpiece and gently move the tool for­ward along the previously marked cutting line.
Plunge cutting Starting
workpiece without first drilling hole requires
a
cut
at
other than the edge of the
a
starting
a
"plunge cut." This can be accomplished by tipping the tool forward until the front end of the base rests against the workpiece. Switch the tool on and lower the back end of the tool slowly, gradually allowing the blade to saw through the wood until the base
is
able to
sit
flat on the work­piece. You may then proceed forward with the cut in
a
normal manner.
position
a
If using
drill for a starting hole, bore a hole over
the blade in
8
it
and proceed.
12
mm
(1/2")
in diameter. Then insert
Page 9
Front
flush
cuts
Loosen the bolt on the back with the hex wrench, then slide the base backwards. Check the contact between the
of
back edge then secure the bolt.
Bevel
cutting
1.
With the base tilted, you can make bevel cuts
(left or right).
the blade and support roller,
at
any angle between
of
0"
the base
and
45'
i
1
Roller
1
Edge
of
housing
9
Page 10
Finishing edges
To
trim edges or make dimensional adjust­ments, run the blade lightly along the cut edges.
For smoother cutting of plywoods or other
materials with easily splintered surfaces, the wood may be coated or transparent tape used over your cutting line.
Using guide rule (Rip fence)
When cutting widths of under 150mm(6")
repeatedly, use of the guide rule will assure
fast, clean cuts.
Attaching guide rule (Rip fence)
To
attach the guide rule (rip fence), secure the rule holder to the base with the hex screw (do not tighten).
Insert the guide rule between the base and the rule holder. Now tighten the hex screw with the hex wrench.
10
Guide
Page 11
Using circular guide
1.
Use
of
the circular guide insures
smooth cutting of circles (radius;
200
mm;
7-7/8")
2.
When attaching the circular guide, use the pin, inserting (arrow) and secure knob. The circular guide attaches to the base of the tool in the same manner the guide rule (rip fence).
and arcs.
it
in the center hole
it
with the threaded
clean, under
as
0
Fit this hole
Pin
circular
I-
Knob
pin
for
into
guide
Metal cutting
a
Always use when cutting metal. Failure to do cause significant blade wear.
suitable coolant (cutting
oil)
will
so
ll
Page 12
Cutting performance
The following reference table indicates the approximate cutting capacity from
1-hour battery charge.
some conditions.
It
may differ under
a
single
Material Thickness Cutting length
Soft wood
Hard
Mild
wood
steel
I
I
(,5,,6")
::,;:
;&::
2.5 m (8.2
I
4
m
(13ft)
1
3
m
(9.8
ft)
ft)
CAUTION
If the tool
tool to rest for 15 minutes before proceeding with
Hex wrench storage
When not in use, the hex wrench can be conveniently stored.
Hole
The hole on the heel of the tool
venient way to other means.
:
is
operated continuously until the battery cartridge has discharged, allow the
L
is
a
con-
carry
it
by a cord, hook or
a
fresh battery.
1
12
Page 13
MAINTENANCE
CUATION Always be sure that the tool attempting to perform inspection or maintenance.
To should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
:
is
switched off and the battery cartridge
is
removed before
maintain product SAFETY and RELlABl LITY, repairs, maintenance and adjustment
13
Page 14
ACCESSORIES
CAUTION These accessories or attachments manual. The The accessories or attachments should be used only in the proper and intended manner.
0
Jig
saw
:
use
of any other accessories or attachments might present a risk of injury to persons.
blade
(packed 5 each in handy vinyl pouch)
are
recommended for use with your Makita tool specified in this
Blade type
No.
31 1792221-5
0
Guide rule (Rip fence)
Part
No.
1641 13-2
0
Circular guide assembly
Part
No. 123030-5
*Hexwrench
Part
No.
3
783201-2
Part
I
No‘
per inch
1
Teeth
I
24
I
y;;;;;
1
8o
(3-5/32
0
0
I
mm,
1
Extra-fine blade for mild steel, plys,
)
masonite, plastics, formica,
Fast charger
Model DC7100
12 V Fast charger Model DC7012
Battery cartridge 7000
1
-hour fast charge nickel cadmium battery No.
Part
632003-2
Applications
etc.
0
Rule
holder assembly
Part No. 191602-4
14
0
Battery holster
Holster holds extra battery
Part
No.
823033-3C
Page 15
Mar
03
'86
EN
CORDLESS
Model
4307D
JIG
SAW
Note: The switch and other part configuratlons
may differ from country
to
country.
15
Page 16
ITEM
,"&,
DESCRIPTION
$:D
DESCRIPTION
Mar
03
86
EN
MENE
11 21
31
41
51
61
I1
ni
91
IO
1
1
11
I
12
8
13
1
14
I
I5
1
16
1
17
1
Hex
Socket
Head
Bolt M4xB
MAKITA LIMITED
MACHINE
25
26
27
31
32
33
I
41
ONE
YEAR WARRANTY
I
1
1 1
1 1 1 1
Spring WdahPr Blade Plane
Felt
Motor
Holder
Leal
set Plat?
Babe
Holler
P,"
3
Stop
HefdlOer
Flat
Washer
Spriny
Hex
Lock
Ser
Bearing
3
Sprlrlg
Ring
E
2
4
Washer 4
Socket Head
Of1
Lever
4
3
Warranty Policy
Every Makita be free of defects from workmanship and materials for the period of original purchase. Should any trouble develop during this one-year period, return the tool, freight prepaid, the trouble is caused by defective workmanship or material, Makita replace) without charge.
This
repairs have been made or attempted by others: repairs are required because of normal wear and tear:
The
alterations have been made
IN NO EVENT SHALL MAKITA BE LIABLE SEOUENTIAL DAMAGES FROM THE SALE APFLIES
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIFD WARRANTIFS, INCLUDING IMPLIED WARRANTIFS OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIkIC PURPOSt." AFTk
This
state to state. Some states do not allow the exclusion damages, limitation on how long an implied warranty
tool
is thoroughly inspected and tested before leaving the factory. It is warranted
to
one of Makita's Factory or
Authorized
Warranty does not apply where:
tool
has been abused, misused or improperly maintained;
BOTH
DURING
R
THE ONF-YtAR Tt
to
AND
RM
the tool.
AFTER
OF
FOR
ANY INDIRECT, INCIDENTAL
OR
USF
THE TERM
OF
THIS WARRANTY
Warranty gives you specific legal rights, and you may
so
the above limitation or exclusion may
not
lasts,
so
the above limitation may not apply
ONE YEAR
Service Centers. If inspection shows
will
repair (or at our option,
OF
THt
PRODUCT. THIS DISCLAIMER
THIS
WARRANTY.
also
have other
or
Limitation of incidental or consequential
apply to you.
rights
Some states do
Boll
M4x18
from the date of
COMPLETE
OR
which vary from
not
to
you.
to
CON-
allow
~-
-
wunkx,Ltd.
11-8,3-chome, Sumiyoshi-cho. Anjo, Aichi
883561 A065
446,
Japan
PRINTED IN
JAPAN
1989-8-N
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