Makita 4303C User Manual

Electronic
Jig
Saw
INSTRUCTION
MANUAL
MODEL
4303C
SPECIFICATIONS
Length
of
stroke
26
mm
(1")
Manufacturer reserves the right
Note: Specifications may differ from country to country. WARNING: For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS
Max. cutting capacities
Wood
'Omm
1
(2.318") (8-518")
Steel
I
I!$:
to
change specifications without notice.
FOR
FUTURE REFERENCE.
Strokes Overall
per
minute length
1
1,000 - 3,000
I
219mm
I
1
Net
2.5
(5.5
kg
Ibs)
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
2.
or wet locations. Keep work area well Don't use tool in presence of flammable liquids
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
3.
Don't let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not or locked-up place - out of reach of children.
DON'T FORCE TOOL.
5.
it
was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
6.
heavy-duty tool. Don't use tool for purpose not intended; for example, don't use circular saw for cutting tree limbs or logs.
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
7.
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
8.
dusty. DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
10.
your hand and DON'T OVERREACH. Keep proper footing and balance
11.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
12.
safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and if damaged, have repaired by autho­rized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECT TOOLS. When not ing accessories, such as blades, bits, cutters.
It
will do the job better and safer at the rate for which
it
frees both hands to operate tool.
in
lit.
Don't expose power tools to rain.
or
gases.
use, tools should be stored
in
use, before servicing, and when chang-
in
it
to disconnect from
at
all times.
in
damp
dry, and high
2
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don’t carry tool Be sure switch is OFF when plugging
16.
EXTENSION CORDS. Make sure your extension cord is
in.
with
finger on switch.
in
good condition.
When using an extension cord, be sure to use one heavy enough to carry
will
the current your product in line voltage resulting
in
draw. An undersized cord will cause a drop
loss
of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
TABLE
1
Ampere Rating More Not More Than Than
0-
6
10 12
6
-
10
-
12
-
16
MINIMUM
0
-
18 16 14 18 16 16 16 14 12 14 12
GAGE
FOR
CORD
SETS
of
Total Length
25 26 - 50 51 - 100 101 - 150
Cord in Feet
AWG
::
Not Recommended
I
12
3
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result the
tool. If
voltage less than .the nameplate rating is harmful to the motor.
in
doubt, DO NOT PLUG IN THE TOOL. Using a power source with
in
SERIOUS INJURY to the user - as well as damage to
ADDITIONAL SAFETY RULES
1.
Avoid cutting nails. Inspect for and remove all nails from the workpiece be­fore operation.
2.
Don't cut hollow pipe.
3.
Do not cut oversize workpiece.
4.
Check for the proper clearance beneath the blade will not strike the floor, workbench, etc.
5.
Hold
the
tool firmly.
6.
Make sure
turned on.
7.
Keep hands away from moving parts.
8.
When cutting through walls, floors or wherever "live" electrical wires may be encountered, DO NOT TOUCH ANY METAL PARTS Hold the tool only by the insulated grasping surfaces to prevent electric shock
if you cut through
9.
Do not leave
IO.
Always switch off and wait for the blade to come to a complete stop before
removing the blade from the workpiece.
11.
Do not touch may be extremely hot and could burn your skin.
the
blade is not contacting
a
"live" wire.
the
tool running. Operate
the
blade or the workpiece immediately after operation; they
the
workpiece before cutting
the
workpiece before the switch is
OF
THE TOOL!
the
tool only when hand-held.
so
that
SAVE THESE INSTRUCTIONS.
4
Installing Makita jig saw blade
CAUTION Always be sure that the tool the blade.
Use the hex wrench to loosen the bolt.
With the blade teeth facing forward, insert the blade into the blade holder
it
will go.
Make sure that the back edge of the blade fits into the roller and tighten the bolt securely with the hex wrench.
:
is
switched off and unplugged before installing or removing
as
far
as
I*
Jig
saw
blade
CAUTION
Use a lubricant or cutting oil between the blade and roller when cutting iron or composi­tion board, etc. Failure to do
:
so
will shorten the service
life
of your blade and roller.
5
Installing universal shank jig CAUTION
Always be sure that the tool the blade.
If
the universal blade clamp
can use blades of other makes which have
a
universal shank like the one shown in
the figure, with a blade width of
(1/4").
:
saw
blade
is
switched off and unplugged before installing or removing
is
used, you
6.35
mm
Insert the blade into the blade holder
as
it
will go. Make sure that the end of the
blade shank reaches the bottom
inner
slit
and tighten the bolt securely with
the hex wrench.
of
as
far
the
il
The end shank should reach the bottom
of
the blade
of
the inner slit
6
Straight line or orbital cutting action
Conventional
line action, that up and down in also cuts in this manner but, for softer workpieces, an orbital cutting action can be selected. Soft workpieces like wood and
plastic permit deep penetration of indivi-
dual saw teeth. The orbital action thrusts the blade forward on the cutting stroke
and greatly increases cutting speed over conventional jig saws. Harder workpieces
like metal should be cut using the straight
line cutting action or
setting. To select straight line or orbital
cutting, adjust the number on the saw.
jig
saws cut with a straight
is,
the blade moves only
a
straight line. Your saw
a
very low orbital
I
\
Lever
Position
Position Position
Position
Switch action
To start the tool, simply pull the trigger.
Release
operation, pull the trigger and then push in the lock button. To stop the tool from the
locked position, pull the trigger fully, then
release
CAUTION Before plugging in the tool, always check to
and returns to the "OFF" position released.
0
-
For cutting in mild For clean cuts in wood and plywood.
I
-
For cutting in mild
I1
-
For cutting in wood and plywood. For fast cutting in aluminum and mild
I11
-
For fast cutting in wood and plywood.
the trigger to stop. For continuous
it.
:
steel,
steel,
stainless
aluminum and hard wood.
steel
and plastics.
steel.
Lock
button
/
see
that the switch trigger actuates properly
Switch
triqqer
Speed
change
To adjust the tool speed, turn the speed change dial. The tool speed can be adjusted between
3,000
strokes per
1,000
and
minute.
The reference table on the right denotes the relationship between the number
set-
tings on the speed change dial and the approximate strokes per minute
at
that
setting.
Refer to the table on the right to
select
suggested speed for the workpiece to be
cut. However, proper speed may differ
depending upon the type or thickness
of
the workpiece.
Number
1
2
I
3
1
4
1
5
I
6
kpiece
Wor
Wood
steel
Mild
Stainless steel Aluminum
Plastics
Strokes per minute
1,000
1
1,200
I
1,700
1
2,200
1
2,700
I
3,000
I
Number
5-6
I
3-6
3-4
I
2-3 1-4
In general, higher speeds will allow you to cut a workpiece faster but the service life of
the blade will be reduced. CAUTION
Adjust the speed change dial only within the range of numbers 1 through
:
6.
Do
not force
the dial beyond this range.
8
Operation Turn the tool on and wait until the blade
attains full speed. Then rest the base flat on the workpiece and gently move the tool forward along the previously marked cut­ting line. When cutting curves, advance the tool very
slowly.
I
.
I
CAUTION
:
Failure to hold the tool base flush with the workpiece may cause blade breakage.
Bevel cutting With the base tilted, you can make bevel
cuts
at
any angle between
0"
and
45"
(left
or right).
Loosen the bolt on the back of the base with the hex wrench and slide the base backwards. Tilt the base to the desired angle. The edge
of
the housing indicates the bevel angle. Then check the contact between the back edge of the blade and the roller.
Now
tighten the bolt securely on the back
of the base.
Edge
of
housing
9
Front flush cuts
Loosen the bolt on the back of the base with the hex wrench, then slide the base backwards. Check the contact between the back edge of the blade and the roller, then secure the bolt.
Plunge cutting
a
cut
at
Starting workpiece without first drilling hole requires accomplished by tipping the tool forward until the front end of the base rests against the workpiece. Switch the tool on and lower the back end of the tool slowly, gradually allowing the blade to saw through the workpiece until the base flat on the workpiece. You may then pro­ceed forward with the cut in manner.
If using hole over
insert the blade in
a
other than the edge of the
a
starting
a
"plunge cut". This can be
is
able to
a
normal
drill for a starting hole, bore
12
mm
(1/2")
in diameter. Then
it
and proceed.
sit
I
I
a
Finishing edges To trim edges or make dimensional adjust-
ments run the blade lightly along the cut edges. For smoother cutting of plywood or other
workpieces with easily splintered surfaces, transparent tape may be used over your cutting line.
10
Using guide rule (Rip fence)
When cutting widths of under repeatedly, use of the guide rule will assure
fast, clean, straight cuts.
To
attach the guide rule (rip fence), secure
the rule holder to the base with the screw
(do not tighten).
Insert the guide rule between the the rule holder. Now tighten the screw with the hex wrench.
150
mm
base
(6")
and
~
I
Using circular guide Use of the circular guide insures clean,
smooth cutting of circles (radius; under
200
mm;
7-7/8")
and arcs.
I
Guide rule
Screw
Rule holder
Hex
wrench
Circular guide
11
To attach the circular guide, use the pin, inserting secure slide the base of the tool forwards. The circular guide attaches to the base of the tool in the same manner
(rip fence).
Metal
Always use a suitable coolant (cutting oil) when cutting metal. Failure to do
cause significant blade wear.
it
in the center hole (arrow) and
it
with the threaded knob. Then
as
the guide rule
cutting
so
will
0-
Knob
Fit pin into
this hole
I
Pin
circular
b
for
guide
I
The underside of the workpiece can be greased instead of using a coolant.
12
Cutting oil
MAINTENANCE
CAUTION:
Always be sure that the tool
inspection or maintenance.
To
maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACC
ESSO
R
I
ES
CAUTION These accessories or attachments are recommended for use with your Makita manual. The use
accessories or attachments
An exception: Universal shank jig saw blades with a thickness
0
Circular guide assembly
Part
Hex
Part
:
No.
123030-5
wrench
No.
783201-2
of
any other accessories or attachments might present a risk of injury
and a length of
3
should
58
is
switched off and unplugged before attempting to perform
tool
specified
to
be used only
mm
-
82
mm
in
the proper and intended manner.
of
1
mm
(2-9/32" - 3-7/32").
0
Guide rule (Rip fence)
Part
No.
1641 13-2
-
1.25
mm
persons. The
(1/32" - 3/64")
in
this
s
Jig
saw
blade
(Packed 5 each)
(Note) Refer to the next page for "Application" of each blade.
-
13
Jig
saw
blade
No.
51
I
4
-
60
mm
thick
4 - 30
mm
thick
No.
8-11 I l1/8” - 1-1/8”1
3
-
30
mm
thick
Application
Plastics Aluminum Mild steel
1.5
-
3
mm
thick
1 - 6
mm
11/16’ - 1/8”) 13/64” - 1/4‘l 13/64’’ - 1/8”l
H
4
-
60
mm
15/32’’ - 2-3/8”)
4 15/32’’ - 1-1/8“)
3
ll/8” - 2-318”)
thick
-
30
mm
thick
-
60
mm
thick
S
thick
- -
1 - 3
mm
thick
Feature
Also ideal for cutting stainless steel.
For fast cutting.
For fast finish work.
For fast finish work, especially in plywood
For fast finish work.
113/64” - 2-3/8”)
No.
6-13 I 15/32” - 2-3/8‘)
No.
6-14 I 15/64‘’ - 1-1/8”1
8-15 11/8” - l-l/8”)
No.
6-16 I l13/64“ - 2-3/8”)
YqzFKxr
No.
6-19
6-22
6-26 I 11/8” - 2-1/8”)
8-27
NOTE: ”H”
”S”
4
-
60
mm
2
-
30
mm
5 - 60
mm
(1
3/64” - 2-3/8“)
15/64” - 1-1/8”)
3 - 30
I
No.
No.
No.
stands for hard materials stands for soft materials
mm
11/8“ - l-l/8”)
I
3
-
55
mm
3
-
55
mm
1
-
thick
thick
thick
thick
thick
thick
4 - 60
mm
15/32” - 2-3/8”1
2 - 30 15/64‘’ - 1-1/8”)
3
11/8‘ - 1-1/8”)
5
(13/64“ - 2-3/8”)
5
(13/64” - 2-3/8”)
2
15/64”
3
11/8” - 1-1/8”)
3 - 55
11/8” - 2-1/8”) 1118‘’ - 318”)
1.5 11/16’’ - 1/8”)
3 - 6
(118’’ - 1/4”) I (1/8” - 3/8”l
1
13/64’
3 - 55
(1/8” - 2-1/8”)
3
(1/8“ - 2-1/8”) 1118’’ - 1-118”)
1.5 - 3 11/16’’ - 118”)
thick
I
mm
thick
U
-
30
mm
H
-
60
mm
9
-
60
mm
-
30
mm
-
-
30
mm
mm
H
-
3
mm
H
mm
-
3
mm
-
H
mm
H
-
55
mm
H
mm
U
I I
thick
I
I I
thick
I-
thick
thick
1-1/8”)
thick
I
-
thick
I
3
-
10
mm
1
-
6
thick
thick
thick
118”)
thick
thick 3 -
thick
mm
(3164‘’
-
3
-
10
mm
I
0.5
-
3
mm
-
11/64“
3 - 30
mm
11/8” - l-l/8”) 11/8” - 3/8”)
30
mm
1 - 6
mm
13/64”
-
For fast finish work.
I-
I
thick
I
thick
114“)
1/8”) 11/64” - 5/64”)
thick
114”)
thick
thick
thick
thick
1 - 3
mm
13/64” - 1/8”)
3 - 6
mm
(1
/8”
-
I
0.5
-
2
3 - 10
3
-
10
-
11/8”
1
-
3
mm
13/64”
mm
mm
mm
-
For roughing-in work
Ideal for cutting thin materials.
Ideal for cutting thin materials.
For fast cutting.
Ideal for scroll cutting.
Ideal for scroll cutting
Cuts on down stroke. Splinter-free on finish side.
For finish work, especially in plastics
thick
Also ideal for cutting stainless steel.
thick
Also ideal for cutting
1 /4”)
stainless steel.
thick
Also
stainless steel.
thick
Ideal for cutting
thick materials.
thick
Ideal for scroll cutting
3/8”)
thick
Ideal for scroll cutting.
118”)
ideal for cutting
14
May-19--'94
US
ELECTRONIC
Model
4303C
JIG SAW
Note: The switch and other part configurations
may
differ from country to country.
15
MODEL
4303C
ITEM
NO
66
67
66
69
80
MA1
~
41
42
43
44
45
46
47
48
49
50
51
52
53 51
55
56
57
58
59
60
61
62
63
64
55
70
72
75
75 79
NO
USED
IKSCRIPTION
Pan Head
Screw
Hourlng
se,
P,"
4
Rvbbsr
Retalnlng
Ring
e"
4
Relamel
Roller
sponge
Sheet
D"3,
mate
stop
Ring
E
P,"
5
Cord
Carbon Brush
BWSh
Holder
ControllFr
Proteclo,
lWlth
3
s
MSr2S
,,em
6
lWllh
2,
=E
20
21
22
23
24
25
26
2,
28
29
30
31
32
33
34
35
36
31
38
39
40
ZD
DESCRIPTION
1
1
2
1
3
1
4
1
5
6
1
7
1
8
4
9
0
1
11
1
2
3
1
14 18
3
19
1
1 1 1
1 1 1 1
1 1
-
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
I
very Uakttd tool is thoroughly mspected and tasted before leaving the factory
bc
free
of
detects trom workmanship and matenalr
ongnal purthax Shuuld any trouble develop dunng this une-year penod. return
tool.
freight prepaid. the trouble replace) without charge
This Warranty does not apply where:
repairs have been made
.
repairs are required because
The
tool has been abused, misused or improperly maintained;
alterations have been made to the
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL SEQUENTIAL DAMAGES FROM THE SALE APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion damages, limitation
to
one of Maktta's F d~tory
IS
Laused by defective uorkmanship or matenal. hlakita
or
attempted by others:
of
normal
tool.
OF
THIS WARRANTY.
so
the above limitation
on
how
long
or
an implied warranty lasts,
exclusion may not apply
tor
the penod
of
ON1
or
Authorized S~NICC Center,
wdl
wear and tear:
OR
USE OF THE PRODUCT. THIS DISCLAIMER
or
Limitation
of
to
so
the above limitation may not apply to you.
you,
It
IS
YI
AR from the date
the
If
inspection shows
repair (ur dl our option.
incidental or consequential
Some states do not allow
May-19-'94
Warherl
warranted
(OMPLFTI
OR
CON-
US
to
ot
Makita Corporation
3-11-8,
Anjo,
Sumiyoshi-cho,
Aichi
446
Japan
883885
-
069
PRINTED IN JAPAN
1994
- 6 -
N
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