Makita 4200H User Manual

4-3/8"

(I

1

Omm)

C

I

RC

U

LAR SAW

Model

4200H

IMPORTANT!

To

assure product
SAFETY and
LIABILITY, repairs,
maintenanceor ad­justments should
be performed
MAKITA Service
Centers or other
qualified service
organizations. Al-

ways

replacement parts.

08-99

WIRING DIAGRAMS

RE-

by

use MAKITA

Fig.

Part

No.

atv.

Used Description

Fig. No.

Part

Qty.
Used Description

1

414372-1
2 651215-8
3 159898-3

4 643600-9
5 191945-4
7 953106-2
8 911261-6

9

911146-6
10 682504-0
11 664013-1
12 687052-4
14 911131-9
15 343289-0
16 961004-6
17 226419-7
18 213407-3
19 211056-0

20 253768-9
22 254002-0
23 516291-8

24 681613-2
25 211033-2
26 253192-6
27 213255-0
28 522806-1

29 911285-2
30 263002-9
31 150632-4
32 912121-5
33 262502-6
34 251247-1

2

Model4200H

1

HANDLE COVER

1

SWITCH

1

MOTOR HOUSING

1

BRUSH HOLDER CAP
CARBON BRUSH SET CB-124

1

RIVET

1

1

PAN HEAD SCREW M5X40

1

PAN HEAD SCREW M4X25

1

CORD GUARD

1

CORD (2xI8x8;SJT)

1

STRAIN RELIEF

1

PAN HEAD SCREW M4X18

1

BAFFLE PLATE
RETAINING RING

1

HELICAL GEAR 19

1

O-RING 26

1
1

BALL BEARING
FIAT WASHER 9

1

WOODRUFF KEY 3

1

1

ARMATUREASS’Y 11 5V

629LLB

(Incl. Figs. 19,20,24,25)

I NSU LATl ON WASHER
BALL BEARING

608LB

FLATWASHER 14

O-RING 18

FIELDASS’Y 115V

(Incl. Garter Spring 654158-3;

Connector 654502-4)
PAN HEAD SCREW M5X60
RUBBER PIN 4
BLADE CASE COMPLETE

C.

S.

H. SCREW M4X14
RUBBER BUSH
PAN HEAD SCREW M6X20

35

254001-2

36

265226-3

37

224081 -2

39

224080-4

40

2858

41

321 197-5
21 1129-9

42
43

961 155-5

164473-2

44

91 1 103-4

45

231 773-6

46
47

934301-3

48

941 151-9

49

95 1 2

50

251 91 9-8

51

251 91 9-8

52

1681 58-2

53

265724-7

54

9421 51 -2

55

934301-3

56

9421 51 -2

57

315117-9

58

961 052-5

59

226420-2

60

21 2046-6

61

159648-6

62

265883-7

ACCESSORIES

1

1

5-8

9-3

1

WOODRUFF KEY 4

1

H. F. HEAD BOLT M6X17

1

OUTER FLANGE 36

1

INNER FLANGE 36

1

BEARING RETAINER 19-33

1

SPINDLE

1

BALL BEARING 602DDW

1

RETAINING RING S-38

1

SAFETY COVER

1

PAN HEAD SCREW M4X6

1

TENSION SPRING 4

1

WING NUT M6

1

FLAT WASHER 6

1

SPRING PIN 6-32

1

BOLT M6X20

1

BOLT M6X20

1

BASE ASSEMBLY

1

WING BOLT M5X10

1

SPRING WASHER

1

WING NUT M6

1

SPRING WASHER

1

BEARING
RETAINING RING S-12

1
1

HELICAL GEAR 41

1

NEEDLE BEARING

1

GEAR HOUSING

1

SCREW M5X6

BOX

6

6

810

400 A-90093 1 4-3/8 CARBIDE BLADE
401 164095-8 1 GUIDE RULE
402 781011-1 1 WRENCH 22
403 782209-3 1 SOCKET WRENCH 9

08-99

Circular

118

mm

(4-3/8")

Saw

MODEL

4200H

INSTRUCTION

MANUAL

.___-

DOUBLE
INSULATION

!

I

t

Blads cutt'ng Continuous rating No load speed Overall Net

diameter

llOmm

14-3/8"1

at

32"

11-114")

45~

21mm

13/4"1

(IIIpUtl

860

W

IRPMl

l,ooo

length welght

230mm

19")

16

3.0

6

kg

Ibsl

Power

supply

2 5

18

curd

~~

~..

111

2

11

I

l

M

PO

RTANT

SAFETY

WARNING:

WHEN USING ELECTRIC TOOLS, BASIC SAFETY

INSTRUCTIONS

(For

All

Tools)

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE

RISK

INJURY,

READ

1.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries

2. CONSIDER WORK AREA ENVIRONMENT. Don't use powei tools in damp
or wet locations. Keep work area well
Don't use

3.

KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact

4.

STORE IDLE TOOLS. When not
or locked-up place - out of reach of children.

5.

DON'T FORCE TOOL. It will do the job better and safer at the rate for which

it was intended.

6.

USE

heavy-duty tool. Don't use tool for purpose not intended; for example, don't

use circular saw for cutting tree limbs or logs.

7.

DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught

in

moving parts. Rubber gloves and non-skid footwear are recommended

when working outdoors. Wear protective hair covering to contain long hair.

8.

USE SAFETY GLASSES. Also use face or dust mask
dusty.

9.

DON'T ABUSE CORD. Never carry tool by cord or yank
receptacle. Keep cord from heat, oil, and sharp edges.

10.

SECURE WORK. Use clamps or a vise to hold work.

your hand and

11.

DON'T OVERREACH. Keep proper footing and balance at all times.

12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and if damaged, have repaired by autho­rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.

13.

DISCONNECT TOOLS. When not
ing accessories, such as blades, bits, cutters.

OF FIRE, ELECTRIC SHOCK, AND PERSONAL

INCLUDING THE FOLLOWING:

ALL

INSTRUCTIONS.

lit.

tool

in presence of flammable liquids or gases.

tool

or extension cord.

in

use, tools should be stored

RIGHT TOOL. Don't force small tool or attachment to do

it

frees both hands to operate tool.

in

Don't expose power tools to rain.

in

'5:

if

cutting operation

it

to disconnect from

It's

safer than using

use,

before servicing, and when chang-

dry, and high

the

job of a

is

+

2

’

Ampere Rating

More

Not

Than

0

--6

6

-

10

-

12

kL

More

Than

10
12

16

of

Cord in

Total Length

0

-

25

I

26

50

-[

~-

AWG

18

18

16

14

16
16

16

12

Feet

16

14

14

Not

Recommended

101

-

150

14
12

I

12

VOLTAGE WARNING:

outlet, etc.) be sure the voltage supplied
nameplate

for the tool can result
the tool.
voltage less than the nameplate rating

of

the tool. A power source

If

in

doubt,

Before connecting the tool to a power source (receptacle,

in

SERIOUS INJURY

DO

NOT

PLUG

IN

is

the same as that specified on the

with

voltage greater than that specified

to the user - as well as damage to

THE TOOL.

is

harmful to the motor.

Using a power source

with

ADDITIONAL SAFETY RULES

1.

Keep Guards
Never wedge or tie lower guard open. Check operation of lower guard before
each use. Don't use if lower guard does not close briskly over saw blade.
CAUTION: If saw is dropped, lower guard may be bent, restricting full return.

2.

Keep Blades Clean and Sharp.
Sharp blades minimize stalling and kickback.

3.

DANGER: Keep Hands Away From Cutting Area.

Keep hands away from blades. Don't reach underneath work whilz blade
is rotating. Don't attempt to remove cut material when blade is nioviny.
CAUTION: Blades coast after turn

4.

Support Large Panels.
Large panels must be supported as
shown
of blade pinching and kickback.
When cutting operation requires the
resting of the saw on the work
piece, the saw shall be rested on

the larger portion and the smaller

piece cut

In

Place and

in

Fig. 1 to minimize the risk

In

Working Order.

off.

off.

A TYPICAL ILLUSTRATION
SUPPORT LARGE PANELS
AVOID KICKBACK SUPPORT
1HE PANEL NEAR THE CUI

OF

TO

5.

Use

Rip

Fence.

Always use'a fence

6.

Guard Against Kickback.

I

or

straight edge guide when ripping.

Fig.

Kickback occurs when the saw stalls rapidly and is driven back towards the
operator. Release switch immediately if blade binds or saw stalls. Keep blades

sharp. Support large panels as shown in Fig.

1.

Use fence or straight edge guide

when ripping. Don't force tool. Stay alert exercise control. Don't remove saw

cut

from work during a

7.

Lower Guard. Raise lower guard with the retracting handle.

8.

Adjustments. Before cutting be sure depth and bevel adjustments are tight.

9.

Use Only Correct Blades

#

Never use defective or incorrect blade washers or bolts.

IO.

Avoid Cutting Nails. Inspect for and remove all nails from lumber before cutting.

while the blade is moving.

In

Mounting. Don't use blades

with

incorrect size holes

5

11.

When operating the saw, keep the
cord away from the cutting area and
position

it

so

that

it

will

caught on the workpiece during the
cutting operation.
Operate

with

proper hand support,

proper work support, and supply
cord routing away from the work
area.

not

be

A

TYPICAL ILLUSTRATION

PROPER SUPPORT,

CORD

ROUTING.

AND

OF

SUPPLY

I

WARNING:

It

is important to support the work properly and to hold the saw firmly to pre-

vent

loss

of

control which could cause personal injury. Fig. 2 illustrates typical

hand support of the saw.

12.

Never attempt
cular saw held upside down

to

saw

with

the cir-

in

a
vise. This can lead to serious acci­dents, because

it

is extremely dan-

gerous.

13.

Before setting the tool down after completing a cut, be sure that the lower (tele­scoping) guard has closed and the blade has come to a complete stop.

SAVE THESE INSTRUCTIONS.

Fig.

;

6

Top

guide

the shorter
bevel cuts
suttiiig

utting

J

slot

(as

seen

from

right)

it

wllh

line

of

45

degrees Align

depth

adjust the cutting depth. loosen the
lumb screw on the depth guide. then.
slding down

'

lower the body

the

base with one hand,

for

the desired depth

IS

your

raise

lor

Topguide

-

~

Fig.

5

J

Fig.

6

7

Rip

fence

(Guide

The handy rip lence allows you

accurate straight cuts

up

fence

stock and secure
Ihumb screw
makes repeated cuts

width possible.

rule)

IO

Simply slide Ihe rip

snugly against the side

11

in

on

too

posilion with the

Ihe front

of

of

the base

uniform stock

do extra-

01

the

Sawing
For sawing. set the base plale

to

be

CUI

without the blade making any con

lac1 Then switch the saw

on

on

Now simply

the wood

move the saw forward over the wood sur­face keeping
until the sawing is completed

CUIS

your speed

For

bevel

Loosen the

it

llat and advancing smoothly

To

get clean

keep your sawing line straight and

of

advance uniform

a.

work

wing

nut

on

the bevel scale

plate on base front. Set for desired angle

(0'-45'1

by tilting accsrdingly. then re-

tighten the wing nut firmly.

I1

Thumb

screw

Fia.

7

Fig.

8

1

\

\

\A

Bevel

scak

plaie

_J

Wmg

nul

-

\\

Fig.

9

x

Replacing

Do

4-310

To

flange with a wrench
hex bolt with a socket wrench. The blade

comes

the

.

off

easily.

saw blade

(22).

then remove the

not replace with saw blade bigger than

''

replace the saw blade, grip the outer

MAINTENANCE

CAUTION:
Always be sure that the
inspection or maintenance

Replacing carbon brushes

Remove and' check the carbon brushes

regularly. Replace when they wear down
the limit mark. Keep the carbon brushes
clean and free
carbon brushes should be replaced at
the same time, Use only identical carbon
brushes

Use a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.

to

*'

tool

is switched off and unplugged before attempting

slip in the holders Both

Fig.

10

to

perform

to

LA

Limit

mark

Fig.

11

Brush holder

Screwdriver

To maintain product SAFETY and RELIABILITY, repairs. any other maintenance
ment should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts

cap

or

Fig.

12

adjust-

9

ACCESSORIES

CAUTION.
These accessories
manual. The use
The accessories or attachments should be used

COMBINATION

or

attachments are recommended for use with

of

any

other accessories or attachments might present a risk of injury

Saw

Blade

your

only

in

the proper and intended mannei.

Makita tool specified

to

in

this

persons.

CROSS-CUT Saw Blade

L-rL--.J

METAL CUlTING Sew Blade

CARBIDE-TIPPED Saw Blade

Socket Wrench

Part

No

782209-3

Wrench

22

Pait

No

78101

1-1

11014-3/8'1

Diameter

110 (4-3/8'1

Diameter

11014-3/8') I 2013/4")

Diameter

110 l4-3/8')

Rip

Fence

Part

No

I

diameter

20

diameter

dlanieter Part No.

lmml

20

(Guide

164095-8

20(3/4")

lmml

13/4")

(mml

"ole

13/4")

Rule)

I

50

No

teeth

60

1-

4 7211076

12

I

721104-2

Part

721 1050

Part No

7211084

A-90093

~~

No

110

mm

(4-3/8"1

CIRCULAR SAW

Model

4200H

Note: The switch and other part conflguratlons

may

differ

from country to country.

11

Me

IO

16

I1

18
19

20

21

22

23

24

25

26

27

18

29

30

__

It

1

,

I

2

3

I

4

2

5

2

6

1

7

2

B

3

9

1

Cord

Guard

I

COR0

ASSEMBLY

1

?

I

I

2

5

I

I

1

I

I

I
1

I

Inrulswn

Washer

Ball

Bearing

608LLB

F

Warher

I

I

2

14

0

Ring

I8

FIELO ASSEMBLY

H

Bolt

M5r60

Rubber

PIIS

4

lWilli WailiirI

1

31

32

33

34

35

38

37

39

40

4,

42

13

41

a5

46

47

48
49

50

51

52

53

54

55
56

51

58

59

60

61

Wade

Case

4

c.

H

Screw

M4.14

8

R"bb*,

I

I
1
1

1
1
1

I

I

1
1

I

I
1

I

I

I

I

I

3

1

1

1

1

I

I

I

IWilh Washer1

0"

-

Makita

Rua

Makita

Bairro

Dos

SBo

Bernard0

MAKITA LIMITED

do

Brasil Ferramentas Eletricas Ltda.

Brasil,

Alvarengas,

Do

Campo-SBo

No.

ONE

YEAR WARRANTY

W.ur.inty

Policy

200

CEP:

09852-070

Paulo, Brasil