Makita 2012NB User Manual

Planer
MODEL 2012NB
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
www.makitatools.com
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SPECIFICATIONS
Model 2012NB
Cutting width 304 mm (12”)
3.0 mm (1/8”) of stock width less than 150 mm
Max. cutting depth
Feed rate /min 8.5 m (27.9 ft.) /min.
Table size (W x L) 304 mm x 771 mm (12” x 30-3/8”)
No load speed (RPM) 8,500 /min.
Dimensions ( W x L x H )
Net weight 27 kg (59.5 lbs)
(5-7/8”) 1.5 mm (1/16”) of stock width from
150 mm (5-7/8”) to 240 mm (9-1/2”) 1.0 mm
(3/64”) of stock width from 240 mm (9-1/2”) to
304 mm (12”)
483 mm x 771 mm x 401 mm
(19-1/64” x 30-3/8” x 15-25/32”)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
For Your Own Safety Read Instruction Manual Before Operating Tool Save it for future reference GENERAL SAFETY PRECAUTIONS
(For All Tools)
1. KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as the specific potential hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
2
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Don’t use tool in presence of flammable liquids or gases.
6. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
USA007-1
7. MAKE WORKSHOP KID PROOF with pad­locks, master switches, or by removing starter keys.
8. DONT FORCE TOOL. It will do the job bet- ter and safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. Its safer than using your hand and it frees both hands to operate tool.
13. DONT OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owners manual for recom­mended accessories. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mount­ing, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Dont leave tool until it comes to a complete stop.
22. REPLACEMENT PARTS. When servicing use only identical replacement parts.
23. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified elec­trician to install the proper outlet. Do not change the plug in any way.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet,
etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to the motor.
3
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num­ber, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
ADDITIONAL SAFETY RULES USB077-1
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to planer safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Wear eye protection.
2. Make sure that all covers are installed in
place before operation.
3. Handle the blades very carefully.
4. Check the blades carefully for cracks or
damage before operation. Replace cracked or damaged blades immediately.
5. Tighten the planer blade installation bolts securely.
6. Remove nails and clean the workpiece before cutting. Nail, sand or foreign mat­ter can cause blade damage.
7. Do not wear gloves during operation.
8. Do not remove chips from the chip chute
when the motor is running. Clean out chips after the blades come to a complete stop. Always use a stick etc. when clean­ing them out.
9. Do not leave the tool running.
10. Do not abuse cord. Never yank cord to
disconnect it from receptacle. Keep cord away from heat, oil water and sharp edges.
4
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
5
INSTALLATION
1
2
1. Carrying handle
2. Sub-table
1. Bolt or screw
003707
Movement and transport of planer
CAUTION:
Watch your step when moving the tool.
Fold the sub-tables. Grasp the carrying handles when mov­ing the tool. When transporting it by vehicle, secure with a rope or other substantial means to prevent tipping or movement.
003708
Positioning the planer
Locate the tool in a well lit and level place where you can maintain good footing and balance. Bolt/screw it to the work­bench or planer stand (optional accessory) using the bolt holes provided in the base.
1
FUNCTIONAL DESCRIPTION
1
2
1. Pilot lamp
2. Key
3. Switch lever
6
CAUTION:
Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.
003709
Switch action
CAUTION:
Before plugging in the tool, always be sure that the tool is switched off. The pilot lamp lights up when the tool is plugged into the power source.
To start the tool, insert the key and raise the switch lever. To
3
stop it, lower the switch lever.
CAUTION:
When not using the tool, remove the key and store it in a secure place. This prevents unauthorized operation.
1
2 3
1. Crank handle
2. Scale
3. Indicator plate
4. Main frame
003710
Dimensional adjustment
Lower the main frame by turning the crank handle counter­clockwise until the indicator plate points to the scale gradua­tion indicating the desired finished dimension. One full turn of the crank handle moves the main frame 2 mm (3/32) up or down. The scale has inch graduations on its right side and metric graduations on its left side.
4
Adjusting depth of cut
The maximum depth of cut differs depending upon the width of workpiece being cut. Refer to the table. When you need to remove more than the amount specified in the table, set the depth of cut shallower than the amount and make two or more passes.
Width of workpiece being cut
Less than 150 mm (5-7/8)
150 mm (5-7/8) - 240 mm (9-1/2)
240 mm (9-1/2) - 304 mm (12)
003712
To adjust the depth of cut, proceed as follows.
Insert the workpiece flat on the table top. Lower the main frame by turning the crank handle counterclockwise. The
1
depth gauge will rise and the amount of gauge rise indicates the depth of cut.
Maximum depth of cut
3.0 mm (1/8)
1.5 mm (1/16)
1.0 mm (3/64)
003711
1. Depth gauge
CAUTION:
Always lower the main frame when aligning the indicator plate with the graduation indicating the desired finished dimension. If you raise the main frame into the desired finished dimension, additional play in the screw may result. This may cause an undesired finished dimension.
Always place the workpiece flat on the table top when predetermining the depth of cut. Otherwise, the predetermined depth of cut will differ from actual depth of cut.
7
1
3
1. Crank handle
2. Groove
3. Depth adjusting gauge
1. Stopper
2. Stopper button
3. Stopper knob
4. Table top
003713
Depth adjusting gauge
Use the depth adjusting gauge when you need to predeter­mine the depth of cut more accurately. To do so, proceed as follows.
1. First, plane the workpiece at the predetermined depth of
2
cut. Measure the thickness of the planed piece to know how much more stock you need to remove.
2. Turn the depth adjusting gauge on the crank handle until the 0 graduation is aligned with the groove on the tool.
3. Now turn the crank handle counterclockwise until the graduation for the desired depth of cut is aligned with the groove on the tool.
4. When you need to remove more than the amount speci­fied in the table mentioned in the Adjusting depth of cut section, set the depth of cut shallower than the amount and make two or more passes.
003714
Stopper
Use the stopper when you need to plane many workpieces to
1
2
3
4
the same thickness. To do so, proceed as follows.
1. Turn the crank handle until the indicator plate points to the scale graduation indicating the desired finished dimension.
2. Depress the stopper button and lower the stopper until it just contacts the table top.
3. If you need fine adjustment of the stopper, turn the stop­per knob.
CAUTION:
When the stopper is not in use, always raise it to the topmost position. Never force the crank handle when the stopper is in contact with the table top. This may cause tool damage.
8
ASSEMBLY
12 3
4
CAUTION:
Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.
Replacing planer blades
CAUTION:
Handle the blades very carefully when removing or installing the blades to prevent cuts or injury from the blades and to prevent damage to the blades. They are razor-sharp.
Clean out all chips, dust, pitch or foreign matter adhering to the drum or blades before installing the blades.
Use blades of the same dimensions and weight , or drum oscillation/vibration will result, causing poor cutting action and eventually, tool breakdown.
Replace both blades at the same time.
The disposable-type blade has a cutting edge on both
sides. When one cutting edge becomes dull, you can use the other cutting edge. Always remove resin and dirt sticking to the reverse side of the blade before using the other cutting edge. This blade must not be re­sharpened. When both cutting edges become dull, the blade should be carefully thrown away.
1. Removing blades
003715
Loosen the thumb screw which secures the chip cover and remove the chip cover. Remove the screws which secure the right side cover. Then remove the right side cover. Turn the pulley until the drum can be locked in the position whereby the blade installation bolts face upward.
1. Lock plate
2. Drum
3. Thumb screw
4. Pulley
9
1
2
4
56
1. Blade installation bolts
2. Set plate
3. Magnetic holder
4. Drum
5. Blade
6. Claw
1
2
1. Socket wrench
2. Magnetic holders
1 2
1mm (3/64)
1. Magnetic holder
2. Set plate
3. Blade
003716
Place the two magnetic holders on the set plate and push
3
them in the direction of the arrow until the claw contact the blade. Remove the six blade installation bolts using the socket wrench. Grip the magnetic holders and raise them straight up to remove the set plate and the blade from the drum. Press the lock plate and turn the pulley 180° to lock the drum. Remove the other blade as described above.
003717
2. Installing blades
CAUTION:
Use only Makita socket wrench provided to tighten the blade installation bolts. The use of any other socket wrench may cause overtightening or insufficient tightening of the bolts, resulting in severe injury.
003718
3
Provide a flat wood block approximately 300 mm (11-13/16”) long and 100 mm (3-15/16) wide. Place the blade and the set plate on the wood block so that the blade locating lug of the set plate rests in the groove of the blade. Adjust the set plate so that both ends of the blade protrude approximately 1 mm (3/64) beyond the end of the set plate. Place the two magnetic holders on the set plate and push them until the claw contacts the blade.
10
1
2
4
56
1. Blade installation bolts
2. Set plate
3. Magnetic holder
4. Drum
5. Blade
6. Claw
1
2
1. Socket wrench
2. Magnetic holders
003716
Grip the magnetic holder and slip the heel of the set plate
3
into the groove in the drum. Install the blade installation bolts.
003717
After tightening all the blade installation bolts lightly and evenly from the center to the outside, tighten them com­pletely following the same sequence. Remove the magnetic holders from the set plate.
Install the other blade as described above. Rotate the drum slowly while pressing the lock plate to make sure there is nothing abnormal. Then install the chip cover and the side cover.
CAUTION:
Do not tighten the blade installation bolts without the blade locating lug of the set plate correctly resting in the groove of the blade. This may cause damage to the blade and potential injury to the operator.
Do not turn the tool on with the chip cover removed.
2
1. Hood
2. Hood holder
003722
Hood set (optional accessory)
1
When you wish to maintain clean operations through easy dust collection, connect the vacuum cleaner to the planer using this hood. Attach the hood holder to the hood and secure with the screws.
11
1
2
1. Chip cover
2. Thumb screw
3. Hood
1
9
3
003723
Loosen the thumb screws which secure the chip cover. Attach the hood to the planer and secure the chip cover and the hood together by tightening the thumb screws.
3
Planer stand (optional accessory)
003719
Place the stays on a level location and assemble the legs inside. Secure with the cap square neck bolts, spring wash-
8
7
2
6
5
ers and hex nuts, then attach the rubber caps to the ends of the legs.
1. Rubber cap
2. Stay (B)
3. Stay (A)
4. Leg
5. Stay (A)
6. Cap square neck bolt
7. Spring washer
8. Hex nut
9. Leg
1
1. Hex bolt
2. Hex nut
3. Flat washer
4. Hex bolt
12
4
003720
Now set the planer on the top of the assembled stand and secure with the four hex bolts, flat washers and hex nuts.
2
NOTE:
3
Insert the hex bolts through the holes from the reverse side of the stand and secure them with the flat washers
4
and hex nuts. If you insert the hex bolts from above the planer base, the hex bolts cannot be firmly secured.
1
1. Bolt
OPERATION
003721
The planer stand should be bolted with the four bolts to the floor using the bolt holes provided in the legs.
003724
CAUTION:
Two or more pieces of narrow but similar thickness stock can be passed through the planer side by side. However, allow some spacing between the stock to permit the feed rollers to grip the thinnest piece of stock. Otherwise, a slightly thinner piece could be kicked back by the cutterhead.
Place the workpiece flat on the table top.
Determine the depth of cut as described before.
Switch on the tool and wait until the blades attain full speed. The workpiece should not be in contact with the feed roller when you turn the tool on.
Then insert the workpiece flush with the table top.
When cutting a long or heavy workpiece, lift up its end slightly at the start and the end of the cut to avoid gouging or snipping at the extreme ends of the workpiece.
003725
The use of the tool top enables quick, effortless return of the workpiece to the infeed table side. This is especially conve­nient with two operators.
CAUTION:
The workpiece with the following dimensions cannot be fed into the tool because the interval between two feed rollers is 129 mm (5-1/16). Do not try to cut them.
13
003726
1
2
3
3
Less than 130mm (5-1/8)
More than 130mm (5-1/8)
130mm (5-1/8)
MAINTENANCE
1 2
3
0.1mm - 0.3mm (0.004 - 0.012)
1. Post card
2. Adjusting screw
3. Ruler
Less than 130 mm (5-1/8) long
Less than 130 mm (5-1/8) long
Having a groove more than 130mm (5-1/8) wide
Having a groove more than 130mm (5-1/8) wide
Having grooves at intervals of 130 mm (5-1/8) wide
Having grooves at intervals of 130 mm (5-1/8) wide
Stop the tool when the workpiece has stalled. Allowing the tool to run with a stalled workpiece causes rapid wearing of the feed rollers.
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
003727
Adjusting height of sub-table
The height of sub-table is factory-adjusted. If further adjust­ment is necessary, proceed as follows.
Place a postcard on the table and also place a ruler on the postcard. Turn the adjusting screw with the hex wrench until the end of the sub-table contacts the ruler. Now the end of the sub-table is from 0.1 mm to 0.3 mm (0.004 - 0.012”) above the table surface.
1. Hex wrench
14
003728
1
1. Limit mark
1. Brush holder cap
2. Screwdriver
12
1. Column
2. Screw
3. Chain
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only iden-
1
tical carbon brushes.
003729
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
1
2
Keeping planer blades sharp
Dull blades can cause rough finish, an overload of the motor and dangerous kickback of the workpiece. Replace dull blades immediately.
003730
Lubrication
Oil the chain (after removing the side cover R), the four col­umns and the screws for elevating the main frame. This peri­odic lubrication should be performed with machine oil.
3
CAUTION:
Oiling and all maintenance should be done with the tool turned off and unplugged.
Cleaning
Always brush off dirt, chips and foreign matter adhering to the roller surfaces, motor vents and drums.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
15
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Planer blade
Planer stand
Magnetic holder
Socket wrench
Hex wrench
Hood set
16
Cut
Makita U.S.A., Inc.
14930 Northam Street La Mirada, CA 90638-5753
Fold
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
17
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Your answers to the following questions are appreciated.
1. This product was purchased from:
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Construction Supply
2. Use of the product is intended for:
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Home Maintenance
Hobby
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5. Any comments:
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MONTH DAY YEAR
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3. How did you learn about this product:
4. Most favored points are:
SERIAL NO.
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Features
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Powe r
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Married
Single
SEX
MF
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AGE:
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18
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
ZIP CODE PHONE
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CODE
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RETAIN THIS PORTION FOR YOUR RECORDS
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41850 Christy St. Fremont, CA 94538-5107 (510) 657-9881
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CUSTOMER’S RECORD
When you need service: Send complete tool (prepaid) to one of the Makita Factory Service Centers listed, or to an Authorized Makita Service Center. Be sure to attach a letter to the outside of the carton detailing the problem with your tool.
Date Purchased
Dealer’s Name & Address
Model No.
Serial No.
19
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
the tool has been abused, misused or improperly maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Makita Corporation
Anjo, Aichi, Japan
Huangpu Jiang Road, Kunshan Economic & Technical Development Zone, Jiangsu P.R. China
884278B063
Made in China
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