Makita 1100 User Manual

Power

82

mm

(344”)

Planer

MODEL

INSTRUCTION MANUAL

1100

SPECIFICATIONS

Planing

width

82

mm

(3-114”)

Manufacturer reserves the right

*

Note: Specifications may differ from country

Planing Rabbeting No load speed Overall Net

depth depth (RPM) length weight

3

mm

(118“)

20

mm

(314”)

to

change specifications without notice.

to

country.

16,000

DOUBLE

INSULATION

415 mm 4.9 kg

(1

6-318”)

(10.8 Ibs)

IMPORTANT

SAFETY INSTRUCTIONS

(For

All Tools)

WARNING:

WHEN USING ELECTRIC TOOLS, BASIC SAFE-

TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO

REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-

SONAL INJURY, INCLUDING THE FOLLOWING:

READ ALL INSTRUCTIONS.

1.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp

2.
or wet locations. Keep work area well

Don't use tool

3.

KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.

4.

STORE IDLE TOOLS. When not

or

locked-up place - out of reach of children.

5.

DON'T FORCE TOOL.

it

was intended.

USE RIGHT TOOL. Don't force small tool

6.

heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothing

7.

in

moving parts. Rubber gloves and non-skid footwear are recommended

when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES. Also use face

8.

dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank

9.

receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using

10.

your hand and

11.

DON'T OVERREACH. Keep proper footing and balance at all times.

12.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.

DISCONNECT TOOLS. When not

13.
ing accessories, such as blades, bits, cutters.

in

presence of flammable liquids

in

It

will do the job better and safer at the rate for which

it

frees both hands to operate tool.

lit.

Don't expose power tools to rain.

or

gases.

use, tools should be stored in dry, and high

or

attachment to do the job of a

or

jewelry. They can be caught

or

dust mask if cutting operation is

it

to disconnect from

if

damaged, have repaired by autho-

in

use, before servicing, and when chang-

2

14.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning

it

on.

15.

AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
on switch. Be sure switch is OFF when plugging in.

16.

OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and

17.

STAY ALERT. Watch what you are doing, use common sense. Don't operate

so

marked.

tool when you are tired.

18.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that

it

will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in this instruction manual. Have
defective switches replaced by authorized service center. Don't use tool if
switch does not turn

19.

GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded

it

on and off.

surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.

20.

REPLACEMENT PARTS. When servicing, use only identical replacement parts.

VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result
the tool.

If

in doubt, DO NOT PLUG IN THE TOOL. Using a power source with

in

SERIOUS INJURY to the user - as well as damage to

voltage less than the nameplate rating is harmful to the motor.

3

ADDITIONAL SAFETY RULES

1.

Rags, cloth, cord, string and the like should never be left around the work
area.

2.

Avoid cutting nails. Inspect for and remove all nails from the workpiece before
operation.

3.

Handle the blades very carefully.

4.

Be sure the blade installation bolts are securely tightened before operation.

5.

Hold the tool firmly with both hands.

6.

Keep hands away from rotating parts.

7.

Before using the tool on an actual workpiece, let
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.

8.

Make sure the blade is not contacting the workpiece before the switch is
turned on.

9.

Wait

until

the blade attains

IO.

Keep at least

1 1.

Always switch off and wait for the blades to come to a complete stop before
any adjusting.

12.

Never stick your finger into the chip chute. Chute
damp wood. Clean out chips with a stick.

13.

Do

not leave the tool running. Operate the tool only when hand-held.

14.

When leaving the planer, switch off and set
wooden block,

15.

Always change both blades or covers on the drum, otherwise the resulting
imbalance

200

mm

so

that the blades do not contact anything.

will

cause vibration and shorten tool life.

full

speed before cutting.

(8”)

away from the tool at all times.

it

it

run

may

with

the front base

for a while. Watch

jam when cutting

up

on a

SAVE THESE INSTRUCTIONS.

4

Removing or installing mini planer

CAUTION

:

Always be sure that the tool

blades

is

switched off and unplugged before removing or installing

the blade.
To

remove the blades on the drum, un-

screw the three installation bolts with the

socket wrench. The drum cover comes off

together

1.

with

the

blades.

Remove the existing blade, if the tool has been in use, carefully clean the drum sur-

faces and the drum cover.

2.

Loosely attach the adjust plate to the

mini planer blade on the gauge base

set

plate with the pan head screws and

so

that the cutting edge of the blade

is

perfectly

flush with the inside flank of the gauge plate.

3.

Set the adjust platehet plate
gauge base
locating lugs on the

so

that the planer blade

set

plate rest in the

on

the

mini planer blade groove, then press in
the heel of the adjust plate flush with
the back side of the gauge base and
tighten the pan head screws.

4.

It

is

important that the blade

with the inside flank

of

the planer blade locating lugs

sits

flush

the gauge plate,

sit

in the

Inside

blade groove and the heel of the adjust

plate

is

flush with the back side of the
gauge base. Check this alignment care­fully to ensure uniform cutting.

\

Mini

planer blade

set

flank

the

of

5.

Slip the heel

6.

Set the drum cover over the adjust plate/set plate and screw in the three hex flange
head bolts

of

the adjust plate into the groove of the drum.

so

that a gap exists between the drum and the

set

plate to slide the mini
planer blade into position. The blade will be positioned by the planer blade locating
lugs

on

the

set

plate.

5

7.

The blade's lengthwise adjustment will
need to be manually positioned
the blade ends are clear and equidistant
from the housing on one side and the
metal bracket on the other.

8.

Tighten the three hex flange head bolts

(with the socket wrench provided) and
hand rotate the drum to check clear­ances between the blade ends and the
tool body.

9.

Check the three hex flange head bolts
for final tightness.

IO.

Repeat procedures

Planer blade adjustment

(optional accessory)

To

install the blades, first clean out
chips or foreign matter adhering to the
drum or blades. Use blades of the same
dimensions and weight, or drum oscilla­tion/vibration will result, causing poor

planing action and, eventually, tool break­down.

1-9

for other blade.

so

that

all

I

I

s-

Mini

planer blade Drum

\

Bolt

Drum

-

ier

blade

Drum

yq

cover

'

Adjusting plate

Plar

Groove

Place the blade on the gauge base

is

the t.ade edge
inside edge of the gauge plate. Place the
adjusting plate on the blade, then simply
press in the heel of the adjusting plate flush
with the back side of the gauge base and
tighten two screws on the adjusting plate.

Now slip the heel of the adjusting plate
into the drum groove, then fit the drum

cover on

bolts evenly and alternately with the

socket wrench.

CAUTION
Tighten the blade installation bolts carefully when attaching the blades to the tool. A
loose installation bolt can be dangerous. Always check to

6

it.

perfectly flush with the

Tighten the three installation

:

so

that

Blade edge

Planer blade

Adjusting plate

of

Back side
gauge base

--

Inside edge

of

gauge plate

Gauge plate

see

they are tightened securely.

For the correct planer blade setting

Your planing surface will end up rough and uneven, unless the blade
securely. The blade must
parallel to the surface of the rear base.

settings

.

be

mounted

so

that the cutting edge

Below

are some examples

is

absolutely

of

is

set

properly and

level,

that

is,

proper and improper

(A) Front base (Movable

(6)

Rear base (Stationary

Nicks

in

surface

Gouging
at end

Adjusting depth

of

shoe)

shoe)

~~~&~(

cut

Depth of cut may be adjusted by simply

turning the knob on the front of the tool.

Although

it,

parallel to the rear base surface.

Cause: One or both blades fails to

Cause : One or both blade edges pro-

this

the edges of the blades run perfectly

side view cannot show

have edge parallel to rear base
line.

to

rear base line.

in

trudes too far

rear base line.

relation to

7

7

Switch action
To start the tool, simply pull the trigger.

Release

operation, pull the trigger and then push in
the lock button. To stop the tool from the

locked position, pull the trigger fully, then

release

the trigger to stop. For continuous

it.

-

Lock

button

CAUTION

Before plugging in the tool, always check to

and returns to the

Planing operation

First, rest the tool front base flat upon
the workpiece surface without the blades
making any contact. Switch on and wait
until the blades attain full speed. Then
move the tool gently forward. Apply pres­sure on the front

planing, and

planing. Planing will be easier if you incline
the workpiece in stationary fashion,
you can plane somewhat downhill.

The speed and depth of cut determine the

kind of finish. The power planer keeps cut­ting

ming by chips. For rough cutting, the depth of cut can be increased, while for
finish you should reduce the depth of cut and advance the tool more slowly.

:

"OFF"

at

the back

at

a

speed that will not result in jam-

position when released.

of

tool

at

the start of

at

the end of

so

that

see

that the trigger switch actuates properly

a

good

8

Shiplapping

To

make a stepped cut

fence.

Draw

a

cutting line on the workpiece.

sert the edge fence into

of

the

front
the cutting line.

Adjust the edge fence until
tact with the side of the workpiece, then
secure it

tool.

by

tightening the screw.

as

shown

at

the right, use the edge

In-

the

hole

in the

Align the blade edge with

it

comes in con-

20

mm

ngth of the

I

(3/4").

o

You may wish

fence

by

attaching an extra piece of wood.
Convenient holes are provided in the fence
for this purpose.

NOTE

:

When planing, move the tool with the edge fence flush with the side of the workpiece.

Otherwise uneven planing may result.
Max. shiplapping depth

add to the

is

9

Chamfering

To

make a cut

the front base with the edge of the workpiece and plane

as

shown in the figure (A).

as

shown

at

the right, align the

"V"

groove in

Sharpening planer blades

Always keep your blades sharp for the best
performance possible. Use the sharpening
holder to remove nicks and produce
edge.

a

fine

it

First, loosen the two wing nuts
holder and insert the blades (A) and

so

that they contact the

Then tighten the wing nuts.

10

sides

(C)

and

on

the

(B)

(D).

Immerse the dressing stone in water for

or 3 minutes before sharpening.

so

holder

dressing stone for simultaneous sharpening

at

the same angle.

that the blades both contact the

Hold

the

2

11

MAINTENANCE

CAUTION
Always be sure that the tool
inspection or maintenance.

Replacing carbon brushes

Remove and check
regularly. Replace when they wear down
to the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced
same time. Use only Makita carbon brushes.

Use

as

shown in the figure.

:

is

switched off and unplugged before attempting to perform

the

carbon brushes

at

a

screwdriver to remove the chip cover

the

/

Limit mark

I

Screwdriver

Chip cover

Use

a

screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure the
brush holder caps.

Brush

holder

/

I

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.

12

cap

1

ACCESSOR

CAUTION

These accessories or attachments are recommended for use with your Makita tool specified
manual. The use
The accessories or attachments should be used only

0

Replacement baldes
Width
Part

No.

.Mini

planer blades

(Material

Width

No.

Part

(Use with set plate

0

Dressing stone
Part

No.

I

ES

:

of

:

82

mm

(3-1/4")

731001-4

:

Tungsten-carbide)

:

82

mm

(3-1/4')

793322- 2

741802-2

any other accessories or attachments might present a risk

343433-

9)

in

the proper and intended manner.

PI

aner blades
(Material
Width
Part

0

0

Guide rule

:

Tungsten-carbide)

:

82

No.

731201-6

Bevel guide

No.

Part

Part

123032-1

No.

161046-2

mm

(3-1/4')

of

injury to persons.

in

this

0(+)

Screwdriver

Part

No.

783002-8

*Sharpening holder

Part

No.

123004-6

.Hex

flange

hd.

Part

No.

bolts

251920-3

Y

Socket wrench
Part

No.

782209-3

0

Blade gauge

No.

Part

0

Steel carrying case

Part

123010-1

No.

181 178-9

13

82

mm

(3-1/4')

POWER PLANER

Model

1100

May-l5-'90

US

14

Note: The switch, noise suppressor and other part configurations

may differ from country to country.

MODEL 1100

ITEM NO.

NO. USED

MACHINE

__

1
2
3
4
5

6

7

8

9

11
12
13
14
15
16
17

18
19
20
21

22
23
24
25
26

21

28

29
30

31

32

-

Note. The switch and other part specificstions may differ

DESCRIPTION

2

Pan

Name

1

Pan

2

Rivet

2

Switch

1
2

Pan

1

Cord

Pan

2
1

Strain

1

Cord

Pan

3
1

Handle

1

Ball

1

Insulation

1

FIELD ASSEMBLY

1

ARMATURE ASSEMBLY
IWnh item 14. 15

Fan

1

Ball Bearing 620oLLB

1

Bracksl

1

V

Pulley

1

Poly

1

Belt

1

Pan Head

2

Brush Holder Cap

2

Carbon

2

Motor

1

Rubber

1

Pan

2

Pan

2

Baffle Cover

1

Rubber

1

-

Head

Screw M3x6 (With Washer]

Plate

Head

Screw

M5x18 {With Washer1

0-5

Head

Screw

M4x6 IWlfh Washer1

Guard

Head

Screw

M4x18 (With Washer)

Relief

Head

Screw

M4x28

Cover

Bearing

620OLB

Washer

&

80

V Be11

Cover

Head

Head

Brush

Housing

Pin

Pm 4

17 - 191

5-26

5L

5-265

Screw

M4x25

4

Screw

M5x65 IWith Washer & Bond1

Screw

M4x6

lWith Washer)

(With Wssherl

iWith Washer)

from

country

'Yz

G2D

MACHlNE

33
34

35

36
37
38
39
40
41
42
43
44
45
46

41

48
49
50
51
52
53
54

55

56

57

58
59

60

61
62
63
64

to

country.

DESCRIPTION

5

Pan

Head

Screw

1

Knob

1

Flat

1

Chip Cover

1

Pan

1

Spring

1

Drum

1

Wing Bolt

1

Spring Washer

1

Flat Washer

1

Depth Guide
Screw

1

1

Main Frame

1

Compression Spring 17

1

Rubber

1

Front Base

6

Hex

2

Drum

4

Pen Head

2

Adjust Plate

2

Pan Head

1

Drum

1

Flat Washer 8
Ball

1
1

Retaming

1

Dl"W

1

Ball

1

Rubber

1

Drum

4

Pan Head Screw M4r14 IWith Washer)

1

V-Pulley

1

Slasve

M4x25 IWith Washerl

50

Washer 10

Head

Screw

M4x20 IWith Washerl

Pin

4-40

Cover

M5x10

5

5

M6xl3

Packing

Flange Head Bolt M6xll

Plate

Screw

M4x5

Screw

M5x18 (With Washerl

Rear

Shaft

Bearing

60822

Ring

5-8

Bearing

620122

Pin

6

Housing

5-29

4

10

Mav-15-'90

US

15

f

MAKITA LlMrED ONE YEAR WARRANTY

Warranty Policy

Every Makita
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one- year period, return the COMPLETE

tool,

the trouble is caused by defective workmanship or material, Makita
replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others:
repairs are required because of normal wear and tear:

The
alterations have been made

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON­SEQUENTIAL DAMAGES FROM THE SALE OR USE
APPLIES BOTH DURING AND AFTER THE TERM

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM

This Warranty gives you specific legal rights, and you may also have other rights which vary from
state
damages,
limitation on how long an implied warranty lasts,

tool

is thoroughly inspected and tested before leaving the factory.

freight prepaid, to one

tool

has been abused, misused or improperly maintained;

to

state. Some states do not allow the exclusion or limitation of incidental or consequential

so

the above limitation or exclusion may not apply to you. Some states do not allow

of

Makita’s Factory or Authorized Service Centers. If inspection shows

to

the

tool.

OF

OF

THIS WARRANTY.

OF

THIS WARRANTY.

so

the above Limitation may not apply

will

THE PRODUCT. THIS DISCLAIMER

It

is warranted to

repair (or at

our

to

option,

you.

Makita Corporation

3-11

-8,

Sumiyoshi-cho,

Anjo, Aichi

446

883001

Japan

BO63

PRINTED IN JAPAN

1991 - 8

-

N