Majestic Appliances ODSR42A User Manual

ODSR Series "A"
Outdoor Woodburning Fireplace
For Models:
ODSR36A ODSR42A
Homeowner's Installation
and Operating Manual
DO NOT DISCARD THIS MANUAL - Retain for future use.
20006811 8/08 Rev. 7
Majestic Fireplaces® ODSR Series "A"
Table of Contents
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE.
IMPORTANT:
tions may result in a possible fire hazard and will void the warranty.
Read all instructions and warnings carefully before starting installation. Failure to follow these instruc-
Safety Information
Description
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Moisture Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Drafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Gas Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Specifications and Framing
Hearth Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Chase Installation and Parts Identification . . . . . . . . . . . . . . . . . . . . . . .5
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Planning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Moisture Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Mounting the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Planning the Chimney Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The Ten Foot Rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chimney Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chase Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Insulating Fireplace Enclosure for Cold Climates . . . . . . . . . . . . . . . . . . . 9
Framing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Chimney Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Straight-Up Chimney Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Offset Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Ceiling Chimney Hole/Possible Obstructions . . . . . . . . . . . . . . . . . . . . . 10
Cutting the Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Framing the Ceiling Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Positioning, Safety Strips, Securing the Fireplace . . . . . . . . . . . . . . . . . 11
Installing Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installing the Chimney System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Side Wall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hearth Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing Line for Gas Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
23
ODSR36A / ODSR42A
UL 127 / ULC-S610
Standard for Factory Built Fireplaces
Units: GF1SR6, GF1SR2
2
Listed
Proposition 65 Warning:
burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
Fuels used in gas, wood-
20006811
Majestic Fireplaces® ODSR Series "A"
Safety Information
NOTE: These units are intended for outdoor use in the United States and Canada using the 'SK' chimney sys­tem. These units may also be used outdoors in the United States and Canada using the 'S' chimney system with an adapter. These units may also be used indoors.
Description
The ODSR Series "A" fireplaces are clean-faced, solid fuel, woodburning fireplaces.
This fireplace is not designed to be water tight. Therefore, when installing this unit against an exte­rior wall, the wall must be finished before setting unit in place.
Precautions
Majestic Fireplaces and component parts have been highly tested and will operate safely when installed in accordance with instructions provided in this manual. Carefully read and understand all instructions before beginning installation.
If you notice any damage to fireplace or component parts, immediately report damage to your Majestic Fireplaces dealer.
Only use MHSC components or the warranty will be voided and a fire hazard may be created.
MHSC warranty will be voided by and MHSC disclaims any responsibility for the following actions:
Installation of any damaged fireplace or chimney
component;
Modification of fireplace, chimney assembly or any component parts thereof; (except for chase flash­ings as detailed in MHSC Chimney Top installation instructions).
Installation other than as instructed by MHSC; or
Installation and/or use of any component part not
manufactured or approved by MHSC in combination or assembly with a MHSC fireplace system, notwith­standing any independent testing laboratory or other third party approval of such component parts or ac­cessory.
Any such action may possibly cause a fire hazard.
Consult local building codes to ensure that you are in compliance before installing the fireplace.
Fireplaces must be vented to the out-of-doors.
WARNING: To avoid the risk of damaging fireplace materials and increasing the risk of spreading a fire, do not use the fireplace to cook or warm food.
Do not obstruct or modify air inlets/outlets in any manner.
Do not install combustible materials on any of the fireplace surround.
Burn only solid wood fuel or gas logs. Do not install a solid fuel burning insert or other
products not specified for use with this fireplace. These fireplaces are not approved for installation in
mobile homes.
Moisture Resistance
This outdoor fireplace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.
The fireplace will not perform as an exterior wall. Mois­ture penetration must be considered for construction that places the fireplace in structure walls or on moisture sensitive surfaces.
When installed on exterior walls: MHSC recommends the fireplace chase be constructed outside the structure's weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/4 in per foot. The fireplace can be shimmed level.
When installed on surfaces where water may collect or cause damage: MHSC recommends a slope of 1/8 in to 1/4 in per foot towards the drain port suggested. The fireplace can be shimmed level.
Hearths should slope away from the front of the fireplace and chase at 1/8 in to 1/4 in per foot. Metal safety strips must be on top of any combustible hearth materials used for moisture management.
Drafts
The fireplace should not be located in areas that create drafts (ie: frequently opened doors and central heating air inlets/outlets) that hamper the normal flow of air into the fire.
Gas Logs
If you plan to install a gas log, the gas line should be installed before framing the fireplace. The gas line must be installed by a certified gas line installer.
Cleaning
There are three methods of cleaning the polished stain­less steel of your outdoor fireplace;
1. Warm, soapy water - to loosen any dirt film
2. Glass cleaner with ammonia
3. Stainless steel cleaner available at hardware stores
Regardless of which method is used, remember that any­thing with too much abrasive may dull the finish.
20006811
3
Majestic Fireplaces® ODSR Series "A"
42"
(1067 mm)
46"
(1168 mm)
39
"
(1006 mm)
5/8"
(16 mm)
5/8" (16 mm)
1/2" (13 mm)
1/2"
22"
(578 mm)
24"
(610 mm)
7"
(197 mm)
7"
(191 mm)
Gas Line Access
Recessed Nailing Flange
11" Dia. (279 mm)
Minimum Rough Opening
Width 47" (1194 mm)
Minimum Rough Opening Height
Minimum Rough Opening Depth
50" (1270 mm)
50" (1270 mm)
70" (1791 mm)
8"
(210 mm)
22"
(559 mm)
22
"
(572 mm)
26
"
(667 mm)
43
"
(1111 mm)
14"
(372 mm)
11"
(279 mm)
8"
(203 mm)
7"
(191 mm)
Outside Air
Gas Line Access
8" Dia. (203 mm)
36" (914 mm)
36"
(914 mm)
14
"
(372 mm)
11"
(279 mm)
40"
(1016 mm)
39
"
(1006 mm)
5/8"
(16 mm)
5/8" (16 mm)
48" (1232 mm)
48" (1232 mm)
1/2" (13 mm)
1/2"
68" (1740 mm)
8"
(210 mm)
22"
(559 mm)
22
"
(572 mm)
22" (559 mm)
22"
(578 mm)
24"
(610 mm)
43"
(1111 mm)
8"
(203 mm)
7"
(197 mm)
7"
(191 mm)
7"
(191 mm)
Outside Air
Gas Line Access
Gas Line Access
Recessed Nailing Flange
11" Dia. (279 mm)
Minimum Rough Opening
Width 41" (1041 mm)
Minimum Rough Opening Height
Minimum Rough Opening Depth
8" Dia. (203 mm)
34" (876 mm)
ODSR36A Series Woodburning Fireplace
Fig. 1 ODSR36A specifications and framing.
ODSR42A Woodburning Fireplace — Circulating Model
Fig. 2 ODSR42A specifications and framing.
4
20006811
Majestic Fireplaces® ODSR Series "A"
A
B
C
1/2” (13 mm)
NOTE: When installation is on a hard, flat surface (such as concrete), the surface must be sloped 1/4" per foot away from any structure.
FP1531
Front Width Back Width Depth
A B C
ODSR36A 31
¹⁄₈" 19⁷⁄₈" 15¹⁄₂"
(791 mm) (505 mm) (394 mm)
ODSC42A 36
³⁄₄" 22⁷⁄₈" 15¹⁄₂"
(934 mm) (581 mm) 394 mm)
Fig. 3 Hearth dimensions.
Chase Installation
Insulation methods shown are optional for cold climate, not a requirement for unit operation or exterior installation .
Interior Chase Installation
Batt Insulation (cut out around firestop)
Firestop
Ceiling Level
Termination Cap
Storm Collar
Pan Flashing
Draftstop
Blocking
Hard, Flat Surface (i.e. concrete)
Fig. 4 Exterior chase installation.
Exterior Chase Installation
Exterior Siding
Metal Safety Strips
FP1642
Termination Cap
Storm Collar
Pan Flashing
Exterior Siding
Interior sides
Standoff
Gas Line Access (both sides)
Outside Air Cover Plate
FP554
Ledge Bracket
Surround Damper Control
Gas Line Knockout (both sides)
Screen
Grate
Firebox
Metal Safety Strips (1,2 or 3)
of chase should be weather proof
Gas Line Access (both sides)
Outside Air Cover Plate
FP1641a
Ledge Bracket
Surround Damper Control
Gas Line Knockout (both sides)
Screen Grate Firebox
Metal Safety Strips (1,2 or 3)
Fig. 5 Fireplace and chase parts identification.
20006811
5
Majestic Fireplaces® ODSR Series "A"
NOTE: If the fireplace is a freestanding unit, it must be located a minimum of 10' (3 m) from the opening of the firebox to a combustible structure. A minimum height of 6'4" (1.9 m) measured from the base of the firebox to the bottom of the termination cap is permitted.
6'4"
(1.9m)
Min.
10' (3m) Min.
FP1001
Fig. 6 Freestanding installation.
6
20006811
Majestic Fireplaces® ODSR Series "A"
OFFSET
RISE
D
RISE
B
G
H
B
OFFSET
C
E
6 FT.
G
H
A
HEARTH FLOOR
CHIMNEY SECTION
CHIMNEY FLUE EXI
T
ELBOW
30˚
OFFSET
ELBOW
30˚
OFFSET
ELBOW
30˚
RETURN
ELBOW
30˚
RETURN
ELBOW
SKCS8 SUPPORT
Example 1 Example 2 Example 3
Chimney Requirements - Offset Installations
FP282
30˚ Elbow Offsets
Fig. 7 Chimney system requirements.
20006811
Notes: G + H cannot exceed 20 feet. Air Space Clearances: SK8 (2-wall) = 1¹⁄₂" and "S" Series (3-wall) = 2"
Illustration Key
The following safety rules apply to offset installations (letters correspond with il­lustration above):
A. Height of the chimney is measured from the hearth to the chimney exit.
Maximum: 90'0" 90'0" Minimum: Without Elbows 12' 6" 12' 6" With 2 Elbows* 14' 6" 14' 6" With 4 Elbows* 21' 0" 21' 0"
B. Do not use more than 4 elbows per chimney.
Attach the straps of the return (top) elbow to a structural framing member.
The offset (first) elbow of any pair does not have straps.
ODSR36A ODSR42A
* In Canada, two (2) SK845 are allowed.
C. The chimney cannot be more than 30˚ (45˚ in Canada) from the vertical plane in any installation*.
D. The maximum length of the angled run of the total chimney system is 20 feet. (G plus H cannot exceed 20 feet.)
E. A chimney support (Model SKCS8) is required every 6 feet of angled run of chimney. Chimney supports are required for every 30 feet and 60 feet (SK8 pipe) or 20 feet and 40 feet (3-wall pipe) of ver­tical chimney height above the hearth.
Determine the offset distance of your chimney arrangement from the centerline of the fireplace to the centerline of the chimney where it is to pass through the first ceiling.
NOTE: This offset distance may not be your full offset distance. See Examples 2 and 3.
IWF269
1'
3' 4'
1¹⁄₂'
0 0 0 0 0 3" 11"
1 0 0 0 0 8 0 1 0 0 0 11 2 0 0 0 0 13 1 1 0 0 0 16 0 0 1 0 0 20 2 1 0 0 0 21 0 0 0 1 0 26 0 1 1 0 0 28 1 0 0 1 0 31 0 1 0 1 0 34 0 0 2 0 0 37 1 1 0 1 1 41 0 0 1 1 1 45" 83 0 1 2 0 1 47 0 0 0 2 1 51" 94" 0 1 1 1 1 53 0 0 3 0 1 56 0 1 0 2 1 59 0 0 2 1 1 62 0 1 3 0 1 64 0 0 1 2 1 68 0 1 2 1 1 70 0 0 0 3 1 74 0 1 1 2 2 78" 140 0 0 3 1 2 81" 146" 0 1 0 3 2 84" 151 0 0 2 2 2 87" 156 0 1 3 1 2 89 0 0 1 3 2 93" 166 0 1 2 2 2 95 0 0 0 4 2 99 0 1 1 3 2 101 0 0 3 2 2 104 0 1 0 4 2 107 0 0 2 3 2 110 0 1 3 2 3 114" 203 0 0 1 4 3 117 0 1 2 3 3 120" 213 0 0 0 5 3 123
Offset
Chimney
Support
Rise
¹⁄₄" 20" ¹⁄₄" 25¹⁄₄" ¹⁄₂" 29¹⁄₄" ¹⁄₂" 34¹⁄₄" ¹⁄₄" 40³⁄₄" ³⁄₄" 43¹⁄₂" ¹⁄₄" 51¹⁄₄" ¹⁄₂" 55¹⁄₄" ¹⁄₂" 60¹⁄₄” ¹⁄₂" 65¹⁄₂" ¹⁄₂" 70³⁄₄" ¹⁄₂" 77³⁄₄"
³⁄₄"
¹⁄₄" 87¹⁄₂"
¹⁄₄" 98" ¹⁄₄" 103¹⁄₄" ¹⁄₄" 108¹⁄₂" ¹⁄₄" 113¹⁄₂" ¹⁄₂" 117¹⁄₂" ¹⁄₄" 124" ¹⁄₂" 128" ¹⁄₄" 134¹⁄₂"
³⁄₄"
¹⁄₄" ¹⁄₂"
¹⁄₄" 160¹⁄₄"
³⁄₄" ¹⁄₄" 170³⁄₄" ¹⁄₄" 177³⁄₄" ¹⁄₄" 181³⁄₄" ¹⁄₄" 186¹⁄₄" ¹⁄₄" 191¹⁄₂" ¹⁄₄" 196³⁄₄"
¹⁄₄" ³⁄₄" 209³⁄₄"
¹⁄₂" ³⁄₄" 220"
7
Majestic Fireplaces® ODSR Series "A"
L
1
L
1
L
T
MODEL SK
2 WALL CHIMNEY
TOTAL
LENGTH
(L
T
)
INSTALLED
LENGTH
(L
1
)
SK81 SK818 SK83 SK84
11
"
17
"
35
"
47
"
10
"
16
"
34
"
46
"
Planning Information
Preplanning an installation is very important to ensure safety and to save time and money. An installer must predetermine where a fireplace will be set and how the chimney system will be run.
Moisture Resistance
This outdoor fireplace will shed moderate amounts of water, but is not waterproof. Water and condensing wa­ter vapor may enter the chase under certain conditions.
The fireplace will not perform as an exterior wall. Mois ture penetration must be considered for construction that places the fireplace in structure walls or on mois­ture sensitive surfaces.
When installed on exterior walls: MHSC recommends the fireplace chase be constructed outside the struc­ture's weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/4 in per foot. The fireplace can be shimmed level.
When installed on surfaces where water may collect or cause damage: MHSC recommends a slope of 1/8 in to 1/4 in per foot towards the drain port suggested. The fireplace can be shimmed level.
Hearths should slope away from the front of the fire­place and chase at 1/8 in to 1/4 in per foot. Metal safety strips must be on top of any combustible hearth materi­als used for moisture management.
Mounting the Fireplace
A fireplace may only be mounted on the following sur­faces:
1. A flat combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed beneath each of the four (4) corners of the fireplace.
The fireplace must be spaced 1/2" (13 mm) from a combustible back wall and 1/2" (13 mm) from a com­bustible side wall or support. (Page 21, Fig. 21)
Planning the Chimney Run
Determine how the chimney will be run, length of run and chimney components required to complete the job. (Fig. 6) Never install a chimney below minimum heights.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the
hearth to the exit point on the termination.
2. A chimney cannot be offset more than 30° from a
8
vertical plane.
-
WF288
Fig. 8 Installed lengths of chimney sections.
3. A chimney may run straight up or it may be neces
-
sary to offset it to avoid obstructions.
4. The maximum length of an angled run (total chimney system) is 20' (6 m).
5. No more than 2 offsets (4 total 30° elbows in U.S./or 2 total 45° elbows in Canada) per fireplace may be used.
6. A guy wire stabilizer is required for chimneys extend­ing more than 6' (1.8 m) above a roof line.
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney height above the roof top. The “Ten Foot Rule” is a fire safety rule and not a draft rule. To ensure proper draft, it is recommended that you always meet or exceed the “Ten Foot Rule,” especially when installing a termination on a high pitch roof. (Fig. 9)
The key points of the "Ten Foot Rule" are:
1. If the horizontal distance from the chimney to the
peak of the roof is 10' (3 m) or less, the top of the chimney must be at least 2' (610 mm) above the peak of the roof, but never less than 3' (914 mm) in height above the highest point where it passes through the roof.
2. If a horizontal distance from the chimney to the peak
of the roof is more than 10' (3 m), a chimney height reference point is established on the surface of the roof a distance of 10' (3 m) from the chimney in a horizontal plane. The top of the chimney must be at least 2' (610 mm) above the reference point, but never less than 3' (614 mm) in height above the high­est point where it passes through the roof.
20006811
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