Majestic Appliances ODSHR42 User Manual

Model:
ODSHR42
2264
ODSHR Series
Outdoor Woodburning Fireplace
DO NOT DISCARD THIS MANUAL: Retain for future use.
Homeowner's Installation & Operating Manual
20002264 2/03 Rev. 9
ODSHR Series
Safety Information
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to
follow these instructions may result in a possible fire hazard and will void the warranty.
NOTE: This unit is intended for outdoor use in the United States using CF11 or SK chimney systems. The unit may be installed indoors, in the U.S. use in Canada using the SK chimney system
Description
The ODSHR Series (Super Hearth) fireplace is a clean­faced, solid fuel, woodburning fireplace.
Precautions
Vermont Castings, Majestic Products fireplaces and component parts have been highly tested and will operate safely when installed in accordance with instruc­tions provided in this manual. Carefully read and under­stand all instructions before beginning installation.
If you notice any damage to fireplace or component parts, immediately report damage to your Vermont Castings, Majestic Products dealer.
Only use Vermont Castings, Majestic Products compo­nents or the warranty will be voided and a fire hazard may be created.
Vermont Castings, Majestic Products warranty will be voided by and Vermont Castings, Majestic Products disclaims any responsibility for the following actions:
Installation of any damaged fireplace or chimney component;
Modification of fireplace, chimney assembly or any component parts thereof; (except for chase flashings as detailed in Vermont Castings, Majestic Products Chimney Top installation instructions).
Installation other than as instructed by Vermont Castings, Majestic Products; or
Installation and/of use of any component part not manufactured or approved by Vermont Castings, Majestic Products in combination or assembly with a Vermont Castings, Majestic Products fireplace system, notwithstanding any independent testing laboratory or other third party approval of such component parts or accessory.
Any such action may possibly cause a fire hazard.
Consult local building codes to ensure that you are in compliance before installing the fireplace.
Fireplaces must be vented to the out-of-doors.
WARNING: To avoid the risk of damaging fireplace materials and increasing the risk of spreading a fire, do not use the fireplace to cook or warm food.
only
, using CF11 chimney system
only
.
Do not obstruct or modify air inlets/outlets in any manner.
Do not install combustible materials on any of the fireplace surround.
Burn only solid wood fuel or gas logs. Do not install a solid fuel burning insert or other
products not specified for use with this fireplace. These fireplaces are not approved for installation in
mobile homes. Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
The fireplace should not be located in areas that create drafts (ie: frequently opened doors and central heating air inlets/outlets) that hamper the normal flow of air into the fire.
If you plan to install a gas log, the gas line should be installed before framing the fireplace. The gas line must be installed by a certified gas line installer.
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications and Framing . . . . . . . . . . . . . . . . . . 3
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . 5
Planning Information . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . 19
only
. This unit is intended for outdoor
Drafts
Gas Logs
ODSHR42
Listed
UL / ULc127
Standard for Factory Built Fireplaces
Table Of Contents
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2
20002264
ODSHR42 Series Woodburning Fireplace
ODSHR Series
62¹⁄₈"
³⁄₄"
³⁄₄"
44⁹⁄₁₆"
³⁄₄"
62¹⁄₈"
87⁷⁄₈"
Outside Air
13³⁄₄"
7³⁄₄"
Gas Line Access
³⁄₄"
15⁵⁄₈"
14¹⁄₂"
Rough Opening Depth
26³⁄₄"
44"
10³⁄₈"
Rough Opening Height
48¹⁄₄"
³⁄₄"
Rough Opening Width 53³⁄₄"
35"
42"
52¹⁄₄"
13³⁄₈" Dia.
11" Dia.
12¹⁄₂"
24"
7⁷⁄₁₆"
Gas Line Access
FP546A
Fig. 1 ODSHR42 Series specifications and framing.
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3
ODSHR Series
Chase Installation
Insulation methods shown are optional for cold climate, not a requirement for unit operation.
Batt Insulation (cut out around firestop)
Firestop
Ceiling Level
Termination Cap Storm Collar
Pan Flashing
Draftstop
Ledge Bracket
Surround
Damper Control
Gas Line Access (both sides)
Outside Air Cover Plate
Fig. 2 Fireplace and chase parts identification.
NOTE: If the fireplace is a
freestanding unit, it must be located a minimum of 10' from the opening of the firebox to a combustible structure. A minimum height of 6'- 4" measured from the base of the firebox to the bottom of the termination cap is permitted.
6'4"
Min.
Gas Line Knockout
(both sides) Screen Grate
Firebox
Metal Safety Strips (1,2 or 3)
10'
Min.
FP554A
Fig. 3 Freestanding installation.
4
FP1001
20002264
ODSHR Series
Chimney Requirements - Offset Installations
CHIMNEY FLUE EXIT
CHIMNEY SECTION
ELBOW
A
B
D
E
RISE
6 FT.
C
H
OFFSET
B
HEARTH FLOOR
Example 1 Example 2 Example 3
Notes: G + H cannot exceed 20 feet. *11CF Chimney airspace clearance = 2" minimum.
Illustration Key
The following safety rules apply to offset installations (letters correspond with illustration above):
A. Height of the chimney is measured from the hearth to the chimney exit.
ODSHR42 Maximum: 90' Minimum:
Without Elbows 14'6" With 2 Elbows* 15'6" With 4 Elbows* 21'0"
B. Do not use more than 4 elbows per chimney.
Attach the straps of the return (top) elbow to a structural framing member.
The offset (first) elbow of any pair does not have straps.
C. The chimney cannot be more than 30˚ from the vertical plane in any installation.
D. The maximum length of the angled run of the total chimney system is 20 feet. (G plus H cannot exceed 20 feet.)
E. A chimney support (Model 1 1CS) is required every 6 feet of angled run of chimney. Chimney supports are required for every 30 feet and 60 feet chimney height above the hearth.
Determine the offset distance of your chimney arrangement from the center­line of the fireplace to the centerline of the chimney where it is to pass through the first ceiling.
Note: This offset distance may not be your full offset distance. See Examples 2 and 3.
G
RETURN
ELBOW
30˚
OFFSET
ELBOW
30˚
RETURN
ELBOW
30˚
OFFSET
ELBOW
30˚
G
11CS SUPPORT
H
FP269
OFFSET
RISE
IWF282
30˚ Elbow Offsets
1'
1¹⁄₂'
3' 4'
0000 0 3" 11" 1000 0 8¹⁄₄" 20" 0100 0 11¹⁄₄"25¹⁄₄" 2000 0 13¹⁄₂"29¹⁄₄" 1100 0 16¹⁄₂"34¹⁄₄" 0010 0 20¹⁄₄"40³⁄₄" 2100 0 21³⁄₄"43¹⁄₂" 0001 0 26¹⁄₄"51¹⁄₄" 0110 0 28¹⁄₂"55¹⁄₄" 1001 0 31¹⁄₂"60¹⁄₄” 0101 0 34¹⁄₂"65¹⁄₂" 0020 0 37¹⁄₂"70³⁄₄" 1101 1 41¹⁄₂"77³⁄₄" 0011 1 45" 83³⁄₄" 0120 1 47¹⁄₄"87¹⁄₂" 0002 1 51" 94" 0111 1 53¹⁄₄" 98" 0030 1 56¹⁄₄" 103¹⁄₄" 0102 1 59¹⁄₄" 108¹⁄₂" 0021 1 62¹⁄₄" 113¹⁄₂" 0130 1 64¹⁄₂" 117¹⁄₂" 0012 1 68¹⁄₄" 124" 0121 1 70¹⁄₂" 128" 0003 1 74¹⁄₄" 134¹⁄₂" 01122 78"140³⁄₄" 00312 81" 146" 01032 84"151¹⁄₄" 00222 87"156¹⁄₂" 01312 89¹⁄₄" 160¹⁄₄" 00132 93"166³⁄₄" 01222 95¹⁄₄" 170³⁄₄" 00042 99¹⁄₄" 177³⁄₄" 01132101¹⁄₄" 181³⁄₄" 00322104¹⁄₄" 186¹⁄₄" 01042107¹⁄₄" 191¹⁄₂" 00232110¹⁄₄" 196³⁄₄" 01323 114" 203¹⁄₄" 00143117³⁄₄" 209³⁄₄" 01233 120" 213¹⁄₂" 00053123³⁄₄" 220"
Offset
Chimney
Support
Rise
Fig. 4 Chimney system requirements.
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5
ODSHR Series
Planning Information
Preplanning an installation is very important to ensure safety and to save time and money. An installer must predetermine where a fireplace will be set and how the
chimney system will be run.
Mounting the Fireplace
A fireplace may only be mounted on the following surfaces:
1. A flat combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed beneath each of the four (4) corners of the fireplace.
The fireplace must be spaced 3/4 inch from a combus­tible back wall and 3/4 inch from a combustible side
wall or support. (Fig. 18, Page 13)
Planning the Chimney Run
Determine how the chimney will be run, length of run and chimney components required to complete the job. (Fig. 4) Never install a chimney below minimum heights.
L
T
L
1
L
1
Fig. 5 Installed lengths of chimney sections.
11CF
Chimney
Model No.
11CF1 11CF18 11CF3 11CF4
Total
Length
(LT)
11¹⁄₂ 17¹⁄₂" 35¹⁄₂" 47¹⁄₂"
Installed
Length
(L1)
"
10¹⁄₂" 16¹⁄₂" 34¹⁄₂" 46¹⁄₂"
FP288b
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney height above the roof top. The “Ten Foot Rule” is a fire safety rule and not a draft rule. To ensure proper draft, it is recommended that you always meet or exceed the “Ten Foot Rule,” especially when installing a termina­tion on a high pitch roof. (Fig. 6)
The key points of the "Ten Foot Rule" are:
1. If the horizontal distance from the center of the chimney to the peak of the roof is 10 feet or less, the top of the chimney must be at least 2 feet above the peak of the roof, but never less than 3 feet in height above the highest point where it passes through the roof.
2. If a horizontal distance from the center of the chimney to the peak of the roof is more than 10 feet, a chimney height reference point is established that is on the surface of the roof a distance of 10 feet from the center of the chimney in a horizontal plane. The top of the chimney must be at least 2 feet above the reference point, but never less than 3 feet in height above the highest point where it passes through the roof.
0 To 10’
2’ Min.
3’
Min.
Reference Point
0 To 10’
2’ Min.
3’
Min.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the hearth to the exit point on the termination.
2. A chimney cannot be offset more than 30 degrees from a vertical plane.
3. A chimney may run straight up or it may be neces­sary to offset it to avoid obstructions.
4. The maximum length of an angled run (total chimney system) is 20 feet.
5. No more than 2 offsets (4 total 30˚ elbows in) per fireplace may be used.
6. A guy wire stabilizer is required for chimneys extend­ing more than 6 feet above a roof line.
6
AC246
Fig. 6 Ten Foot Rule illustration.
20002264
ODSHR Series
Chimney Supports
The chimney system is supported by the fireplace for vertical chimney heights less than 30 feet above the hearth. Chimney supports are required if the vertical height exceeds 30 feet with 11CF chimneys. Locate chimney supports at ceiling holes or other structural framing at 30 foot heights. Spacing between chimney supports must not exceed 30 feet. Use Chimney Support Model 11CS. (Note: The 11CS can not be mounted directly to the fireplace.) Support provided by elbow straps fulfills the support requirement only if they are spaced as previously described. (A chimney support is 2¹⁄₂" long when installed.)
Angled chimney runs require a support every six (6) feet in addition to the elbow straps. Chimney supports
are used for this function. (Fig. 7)
Chase Installation
A chase is a vertical box-like structure which encloses the fireplace and/or chimney. Chases are typically built on the outside of the house with fireplace opening cut into the outer wall of a room. (Fig. 2, Page 4)
If you need help in determining fireplace location or how the chimney system should be run, contact your Vermont Castings, Majestic Products dealer for assis-
tance.
Installation
1. Insulating Fireplace Enclosure for Cold Climates
If you live in a cold climate, it is not required but highly recommended that you insulate fireplace enclosure to eliminate cold air penetration as much as possible.
Insulate base of fireplace with a non-combustible insulation rated for a minimum of 300° F. Insulating is very important for outside wall installations over a concrete slab. If fireplace is installed on a platform, insulation should be placed on top of the platform before fireplace is set. (Fig. 8)
When a fireplace is installed in a chase or on an outside wall, enclosure should be treated like any outside wall in a home. Insulation should be installed on the inside wall as well as the outside wall(s). In a chase, it is also a good idea to install a firestop at the first ceiling level above the fireplace and enclose the chase with sheeting material. Insulation may then be installed above sheeting material to assure the space around the fireplace is totally protected. (Fig. 2)
When installing the chimney, DO NOT caulk be­tween outer pipe and firestop. It is vital that some air be allowed to flow through this very thin gap.
CAUTION: WHEN INSTALLING A FIREPLACE IN AN INSULA TED ENCLOSURE, BE SURE ALL REQUIRED AIR SPACES ARE MAINTAINED. (Fig.
17, Page 13)
Chimney Support Strap
11CS
Fig. 7 Chimney support installation
20002264
Hard, Flat Surface
FP284
Insulation
Platform
FP555SHR
Fig. 8 Insulating between platform and fireplace.
7
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