Majestic Appliances MJ9950 User Manual

Service Manual  For MJ 9050 V - Venting & For MJ 9950 - Ventless  Service Providers / Warranty for Majestic Appliance Desk Ph # 1800 490 8018 Fax # 832 201 0854  
BRAND:Majestic
SERVICE MANUAL
LAUNDRY PRODUCTS
Combo Washer Dryer
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TABLE OF CONTENTS #
• Warranty Information
• Safe Servicing Practices
• Installation
………………………………………………..……………………….. 5
………………………….……….………………….. 3
……………………………………………………… 4
• Important Pre Service Instructions
……………………..…………….. 6
• Diagnosis & Technical Troubleshooting
…………………………….. 7
• Replacement Procedure, Wiring & Testing of parts
• Quick Check
………………………………………………..………………………..
• Contact Information
…………………………………..………………………..
………….. 12
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2
WARRANTY INFORMATION
FULL ONE-YEAR WARRANTY
Equator Advanced Appliances undertakes to the consumer-owner to repair or, at Equator Advanced Appliances’ option, to replace any part of this product which proves to be defective in workmanship or material under normal personal, family or household use, in the U.S.A., for a period of one year from the date of original purchase.
During this one year, Equator Advanced Appliances will provide all labor and parts necessary to correct such defect, free of charge, if the appliance has been installed and operated in accordance with Equator Advanced Appliances written instructions furnished with the appliance. Ready access to the appliance, for service, is the responsibility of the consumer-owner.
Geographic Exception: If the product is installed at a location more than 50 miles from an urban area (minimum population 25,000), Equator Advanced Appliances may, at its option, offer a 2-year parts only Warranty, if a service agent cannot be found. Responsibility for labor, in such instances will be that of the consumer-owner. Equator Advanced Appliances will, however provide free technical assistance for repairs.
WARRANTY SERVICE
This warranty is given by Equator Advanced Appliances, Equator Plaza, 2801 W Sam Houston Pkwy N, Houston, Texas 77043-1611. Service under this warranty must be obtained by the following steps, in order:
1. Call an Equator Advanced Appliances Authorized Service Agent (obtain number of nearest one from your dealer or telephone directory). Under normal circumstances, service will be provided during regular business hours (9:00 a.m. to 5:00 p.m. weekdays).
2. If service cannot be obtained, call the toll-free line 800-776-3538 for assistance.
GENERAL
Since it is the responsibility of the consumer-owner to establish the warranty period by verifying the original purchase date, Equator Advanced Appliances recommends that a bill of sale, delivery slip or some other appropriate payment record be kept for that purpose. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
EXCLUSIONS
In no event shall Equator Advanced Appliances be liable for incidental or consequential damages or for damages resulting from external causes such as abuse, misuse, incorrect voltage or acts of God.
This warranty does not cover service calls which do not involve defective workmanship or materials covered by this warranty. Accordingly, diagnosis and repair costs for a service call which does not involve defective workmanship or materials will be the responsibility of the consumer-owner.
In addition, the following work is not covered under warranty and does not constitute warranty work:
• Installation - improper hook-up or leveling
• Maintenance - cleaning of air and/or water filter.
• Damage - replacing broken door handle Most work is covered. The defining factor is, has the machine malfunctioned (Equator is responsible) or has the customer omitted or done something to cause machine to malfunction (customer is responsible.)
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Please Note : The warranty service for Equator units is provided by Appliance Desk and hence for service on any Equator units please contact Appliance Desk.
Contact Warranty At :
APPLIANCE DESK 2801 W Sam Houston Pkwy N, Suite 120, Houston, TX 77043-1611
Phone: 800-490-8018 Fax : 832-201-0854
E-Mail Service: service@appliancedesk.com Parts: parts@appliancedesk.com Tech : techsupport@appliancedesk.com
3
SAFE SERVICING PRACTICES
To avoid the possibility of personal injury and/or property damage, it is important that safe servicing practices be observed. The following are examples, but without limitation, of such practices:
1. Do not attempt a product repair if you have any doubts as to your ability to complete it in a safe and satisfactory manner.
2. Before servicing or moving an appliance:
• remove fuse.
• turn off gas supply.
• turn off water supply.
3. Never interfere with the proper operation of any safety device.
4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES.
5. GROUNDING: The standard color coding for safety ground wires is GREEN or GREEN with YELLOW STRIPES. Ground leads are not to be used as current carrying conductors. IT IS EXTREMELY IMPORTANT THAT THE SERVICE TECHNICIAN RE-ESTABLISH ALL SAFETY GROUNDS PRIOR TO COMPLETION OF SERVICE. FAILURE TO DO SO WOULD CREATE A POTENTIAL HAZARD.
6. Prior to returning the product to service ensure that:
all electric, gas, and water connections are correctly and securely connected.
all gas and water connections are tested for leaks. DO NOT TEST FOR GAS LEAKS WITH A FLAME.
all electrical leads are properly dressed and secured away from sharp edges, high-temperature components and moving parts.
all uninsulated electrical terminals, connectors, heaters, etc. have adequate spacing from all metal parts and panels.
all safety grounds (both internal and external to the product) are correctly and securely connected.
all panels are properly and securely reassembled.
CAUTION! When servicing a water-using appliance in a location where the water supply has not been in use for an extended time (such as vacation) open the hot water faucet at the sink and allow the water to run for several minutes allowing water and accumulated hydrogen gas to escape. Make sure there are no open flames (pilots) or cigarettes near the faucet.
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF
ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK. DO NOT EXPOSE TO RAIN OR MOISTURE. NO USER SERVICABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
A lightning flash symbol, within a triangle. is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. An exclamation point within a triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.
WARNING:
TO PREVENT FIRE OR SHOCK HAZARD, DO NOT
EXPOSE THIS PRODUCT TO RAIN OR MOISTURE.
4
INSTALLATION:
Inlet Hoses
The inlet hoses must be fitted with the special rubber washers. These rubber washers ensure a water tight seal between the hoses and the water inlet valves to prevent water leaks. Water should flow freely into the machine, be sure that the inlet hoses are not bent or kinked.
Please read the following steps carefully (Fig.1, Fig.2)
1. Connect the gray end of the hot-water hose to the hot-water faucet (Fig.1).
2. Connect the gray end of the cold-water hose to the cold-water faucet (Fig.1).
3. Connect two pressure-reducing valves [2] to each inlet valve [1] (see Fig.2).
4. Connect the white L-shaped end of hot-water hose to the pressure-reducing valve
connected to the inlet valve marked “H” (Fig.2).
5. Connect the white L-shaped end of cold-water hose to the pressure-reducing valve
connected to the inlet valve marked “C” (Fig.2).
Fig 1 Fig 2
Drain Hose
Connect the drain hose to a drain duct (with internal diameter of at least 1.6 inches) or place it for drainage in to a sink or a tub, ensuring that there are no kinks or bends. The free end must be at a height of at least 20” from the floor (max 31.5”), the hose must be fixed in the appropriate hook on the upper part of the back panel (see figure below)
U-Connector
The end of the outlet hose must be passed through the U-Connector (included). This creates an upside-down U which is put into the drain pipe or over the edge of the sink. Failure to use the U-Connector may cause the drain hose to pop-up during drainage of the water, which may cause water damage to the surrounding area.
5
IMPORTANT PRESERVICE INSTRUCTIONS
It is advisable for anyone to go through the following points before one actually works
on the unit.
Shipping bolts: The unit is shipped with 3 shipping bolts and spacers to avoid any damage to the unit during shipping. Make sure that all the shipping bolts and the spacers have been removed from the unit.
Height of drain hose: The drain hose should be placed in such a way that the height of the drain hose does not exceed 36” and is not lower than 28” inches from the bottom of the unit.
Water inlets: In this unit two water inlets are required to be connected for hot as well as for cold water. Make sure that water supply is provided to both the inlets. In case hot water supply is not available cold water supply should be connected to the hot water inlet valve.
Leveling: The unit must be leveled properly for proper working of the unit.
Flooring: The unit should be installed on strong and leveled floor, installation on
carpet or wood increases vibrations. For better working of the unit, the unit should be installed on a thin carpet and in case of wooden flooring, proper bracings should be made and the unit should be installed on a sheet of plywood.
Please note: All the above instructions are mentioned in the Owners Manual and if the unit is found to be malfunctioning due to any of the above points not been taken care of, the customer will be liable to pay for the complete service call along with the parts. If the customer is not willing to pay for the service we will be paying for the same but the customers warranty will be voided then.
6
DIAGNOSIS AND TECHNICAL TROUBLESHOOTING
INSTALLATION
1) Machine vibrating or vibrating noise
a) Shipping bolts not removed: There are 3 shipping bolts which must be removed along
with the 3 spacers.
b) Machine not leveled: Adjust front leveling legs and tighten locknuts. c) Machine installed on uneven floor: Adjust leveling legs.
d) Machine installed on wooden floor: Move machine to a more appropriate location or
install underlayment (also refer to Pre service instructions above) e) Rubber cap missing from rear foot:: Install new rubber foot.
2) Water leaking from door
a) Door not screwed in properly: Screw door in properly.
b) Door not aligned: Align door and screw in properly/Replace with new door if required.
c) Boot/ door gasket leaking: Change boot / door gasket. (Porthole diaphragm)
WASH CYCLE (MJ 9050V & MJ 9950)
1) Unit won't fill
a) No power input: Check that the cord is plugged in, and circuit breaker or fuse is OK. Test
unit power switch.
b) No water pressure: Check that fill hoses are connected and that the water supply is turned
on, and hoses are not kinked.
c) Drain outlet below 24" (water siphoning out): Route drain hose through a clamp on the
rear of the machine, at least 24" above the floor.
d) Door not closed tightly: Close door firmly, so that it latches.
e) Door Switch/ door lock: Set the washer knob to Towels / Sheets position. Switch On the
power. Test for 115V AC across Pin#11 of the pressure switch and terminal#2 on the control
module. If present the door switch is fine, if not present the door switch is defective.(Make
sure that the door is locked properly)
f) Pressure Switch. (Test with no water in the tub): Switch Off the power. Remove the
connector to the pressure switch and check for continuity between pins 11 & 12, 21 & 22, 31
& 32 on the pressure switch, It should all read zero resistance, if there is any reading then
the pressure switch is bad.
g) Wash Timer: Set the washer knob to Towels / Sheets position. Switch On the power.
Check for 115V AC across the terminals of EVC (Hot water valve) & EVF (Cold water valve),
if 115V is present the timer contacts are good or else defective.
h) Water inlet valves: If 115V AC is present across a water inlet valve coil and water pressure
7
is present, the machine should fill. If not, the valve is defective.
2) Unit fills, won’t agitate / tumble
a) Belt: Check belt, adjust tension.
b) Motor Bolts: Check if the motor is bolted properly.
c) Pressure Switch: Set the washer knob to Towels / Sheets position. Switch on the unit. The
unit should fill in water and stop to fill. After the unit stops filling, test for 115V AC across
Pin#14 of the pressure switch and terminal#2 on the control module. If present the pressure
switch is fine, if not present the pressure switch is defective.
d) Motor: Remove the motor connector. Set the washer knob to Towels / Sheets position.
Switch on the unit. The unit should fill in water and stop to fill. After the unit stops filling,
check AC voltage between wires M3 & M5 on the motor connector, it should toggle between
115V AC & 16V AC, similar should be observed between M7 & M5, if found as above the
motor is bad or else the wash timer is bad.
e) Wash Timer: Remove the motor connector. Set the washer knob to Towels / Sheets
position. Switch on the unit. The unit Should fill in water and stop to fill. After the unit stops
filling, check AC voltage between wires M3 & M5 on the motor connector, it should toggle
between 115V AC & 15V AC, similar should be observed between M7 & M5, if found as
above the motor is bad or else the timer is bad.
3) Unit won’t drain out water
a) Filter / Coin Trap: Unplug the unit. Remove foreign objects if any from the filter housing and
clean the filter.
b) Drain hose: Check for kinks or blockage.
c) Drain outlet above 36”: Drain standpipe inlet more than 36" above the floor.
d) Pump: Set Wash timer knob to Spin (One click away from off) and switch on the power.
Test for 115V AC at the pump connector, if present the pump is bad, if 115V AC is not
present the timer is bad.
e) Wash Timer: Set Wash timer knob to Spin (One click away from off) and switch on the
power. Test for 115V AC at the pump connector, if present the pump is bad, if 115V AC is
not present the timer is bad.
4) Unit is noisy
a) Unit not leveled: Adjust leveling legs, tighten lock nuts.
b) Foreign object in tub: Check tub, remove object.
c) Shock Absorbers: Check that attachment bolts are tight. Press the inner drum downwards
and experience the force to do so, if enough force is required the shocks are good or else
they are bad.
5) Unit Vibrates
a) Shipping bolts not removed: There are 3 shipping bolts which must be removed along
with the 3 spacers.
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b) Unstable floor: Remove carpeting, move to another location, or install underlayment. c) Unit not leveled properly: Adjust leveling legs, tighten lock nuts.
d) Drum not leveled: If vibration persists then open the top cover and see if the drum is
leveled up. If not the position of the springs holding the drum may have to be adjusted or
else replace the springs.
6) Water leaks from detergent drawer
a) Unit not leveled: Adjust leveling legs, tighten lock nuts.
b) Spinning with water in tub: Not draining. See Won't drain.
7) Timer doesn’t advance
a) Water supply off: Check water pressure at inlet valve connections.
b) Filling interrupted: See Won't Fill.
c) Timer Knob: If the timer knob is having some friction with the panel it won’t allow the wash
timer to advance. Pull out the timer knob and run a cycle to check if the timer is advancing.
d) Wash Timer: Test wash timer motor resistance: 2000 ohms max. Set to different cycle (e.g.
Delicates) & check timer function different cycle (e.g. Delicates). If the timer still does not
advance the timer is bad.
8) Water fill in tub with unit off
a) Water inlet valves leaking: Identify leaking valve. Remove and clean by back flushing to
remove foreign material. Replace valve if cleaning does not correct the problem.
9) Unit overfills
a) Pressure Switch: Unplug unit. With excessive water still in tub, check for continuity
between terminals 31 and 32. Replace pressure switch if test indicates continuity.
b) Pressure Switch Hose: Drain machine, then replace kinked or leaking pressure switch
hose. There may also have been some blockage in the pressure switch hose or the air trap,
remove the blockage if any.
10) Door won’t open
a) Door lock enabled: Water in tub. See Won't drain.
b) Door Switch: Unplug the unit and turn wash timer knob to off position. Wait two minutes for
door switch to unlock. Door should open now. If not the door switch latch is mechanically
stuck. Put one hand behind the door switch and push the metallic plate (latch) forward
towards the drum, simultaneously trying to open the door with the other hand. Replace the
door switch.
11) Unit won’t spin in cycles: Pre wash /Heavy / Towels/sheets /Active wear / Easy care
a) Motor: See Testing of motor.
b) Speed Regulator / Wash Timer: Set the wash timer to the position one click away from the
off position for the Easy care cycle. Check the continuity between terminal#1 on Speed
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