Majestic 360DVS2, 360DVS3, Vermont Castings 360DVSL, 360DVSR, Vermont Castings 360DVS2 User Manual

...

Page 1

INSTALLER/CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard, and will void the warranty.

WARNING: manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life.

FOR YOUR SAFETY:

• Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

If the information in this

Multisided Top/Rear Vent Convertible Direct Vent Fireplaces: 360DVS2

360DVS3 360DVSL 360DVSR

If you smell gas:

1. Open windows

2. Do not touch electrical

switches.

3. Do not try to light any

appliance.

4. Extinguish any open flame.

5. Do not use any telephone in

your building.

6. Immediately call your gas

supplier from a neighbor's phone.

7. Follow your gas supplier's

instructions.

8. If you cannot reach your gas

supplier, call the fire department.

INSTALLER: DO NOT DISCARD THIS MANUAL— LEAVE FOR HOMEOWNER

Installation Instructions &

Homeowner's Manual

CFM Specialty Home Products

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

www.majesticproducts.com • www.vermontcastings.com

CERTIFIED

10006326 2/04 Rev. 0

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360 DVS Series Direct Vent Fireplaces

Table of Contents

Thank you, and Congratulations on your purchase of a CFM Specialty Home Products Fireplace.

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow

these instructions fully may result in a possible fire hazard and will void the warranty.

Installation and Operating Instructions....................................................................................................... 3

Important Curing/Burning Instructions............................................................................................... 3

Locating Your Fireplace..................................................................................................................... 3

Fireplace Dimensions .................................................................................................................... 4, 5

Framing Dimensions...................................................................................................................... 6, 7

Clearance to Combustibles ............................................................................................................... 8

Mantels .............................................................................................................................................. 8

Hearth ................................................................................................................................................ 8

Framing & Finishing........................................................................................................................... 9

Final Finishing.................................................................................................................................... 9

Gas Specifications ............................................................................................................................. 9

Gas Inlet and Manifold Pressures ..................................................................................................... 9

Gas Line Installation .......................................................................................................................... 9

EB-1 Electrical Junction Box Connection........................................................................................ 10

Remote ON/OFF Switch Installation ...............................................................................................10

Alternate Switch Location ................................................................................................................ 10

Optional Top Vent Application......................................................................................................... 11

Electronic Gas Control Valve .......................................................................................................... 12

Venting Installation Instructions

General Venting............................................................................................................................... 12

General Venting Information–Termination Location ....................................................................... 13

Termination Clearances .................................................................................................................. 14

General Information for Assembling Vent Pipes ............................................................................. 14

Twist Lock Pipes.............................................................................................................................. 14

How To Use the Vent Graph ........................................................................................................... 15

Rear Wall Application & Installation ................................................................................................ 15

Vertical Side Wall Application & Installation.................................................................................... 16

Below Grade Installation.................................................................................................................. 19

Vertical Through-the-Roof Application & Installation ...................................................................... 20

Twist Lock Venting Components..................................................................................................... 22

Operating Instructions

Glass Information............................................................................................................................. 23

Louvre Removal............................................................................................................................... 23

Window Frame Assembly Removal ................................................................................................ 23

Glass Cleaning ................................................................................................................................ 24

Ceramic Refractory Installation ....................................................................................................... 24

Log Installation................................................................................................................................. 24

Lava Rock & Ember Material Placement ........................................................................................ 25

Flame & Temperature Adjustment ..................................................................................................25

Flame Characteristics...................................................................................................................... 25

Lighting & Operating Instructions .................................................................................................... 26

Lighting & Operating Instructions (EN/EP)...................................................................................... 27

Troubleshooting the Gas Control System ....................................................................................... 28

Fuel Conversion Instructions........................................................................................................... 31

Maintenance.................................................................................................................................................. 33

Replacement Parts....................................................................................................................................... 34

Optional Accessories

Fan Kits............................................................................................................................................ 37

Remote Controls.............................................................................................................................. 38

Decorative Trim Frame Kit............................................................................................................... 38

Warranty ...................................................................................................................................................... 39

Energuide ...................................................................................................................................................... 40

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Installation & Operating Instructions

This gas appliance should be installed by a qualified installer in accordance with local building codes and current CSA-B149.1 Installation Codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A. Installations, follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.

FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:

1. This fireplace gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.

2. Children and adults should be alerted to the hazards of high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.

3. CAUTION: Due to high glass surface temperature, children should be carefully supervised when in the same room as fireplace.

4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.

5. Installation and any repairs to this fireplace must be performed by a qualified installer, service agency or gas supplier. A professional service person should be contacted to inspect this fireplace annually. Make it a practice to have all of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.

6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off before you attempt to clean this fireplace.

7. The venting system (chimney) of this fireplace should be checked at least once a year, and if needed, your venting system should be cleaned.

8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. This fireplace should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung on or around the fireplace.

9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard, etc.) be used in this fireplace.

10.The flow of combustion and ventilation air must not be obstructed in any way.

11. When the fireplace is installed directly on carpeting, vinyl tile, or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the fireplace.

12.This fireplace requires adequate ventilation and combustion air to operate properly.

13.This fireplace must not be connected to a chimney flue serving a separate solid fuel-burning fireplace.

14.When the fireplace is not in use, it is recommended the gas valve be left in the “OFF” position.

10006326

360DVS Series Direct Vent Fireplaces

This appliance may be installed in an aftermarket, permanently located, manufactured home, or mobile home where not prohibited by local codes.

This appliance is only for use with type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

IMPORTANT:

PLEASE REVIEW THE FOLLOWING CAREFULLY

Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.

Please ensure that your room is well ventilated open all windows.

It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6

Locating Your Fireplace

Fig. 1 Locating your gas fireplace

AWall Location (Fig. 1)

Y (Minimum distance between a glass panel and a parallel wall) = 3’ (914mm) Z (Minimum distance between edge of a glass panel and an adjacent wall) = 3” (76mm)

B Island Location (Fig. 1)

X (Maximum length of horizontal venting) = 20’ (6.1m) Refer to the venting section in this manual for specific dimensions.

LU584-2

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360 DVS Series Direct Vent Fireplaces

Fireplace Dimensions - 360DVS2

Rear Vent Configuration

Top Vent Configuration

Electrical Access

Gas Line Access

Electrical Access

Gas Line Access

Electrical Access

Gas Line Access

Fig. 2a Fireplace specifications—360DVS2

Ref. Rear Vent Configuration Top Vent Configuration

A38¹⁄₈” (968mm) 38¹⁄₈” (968mm) B43¹⁄₄” (1099mm) 43¹⁄₄” (1099mm) C 24” (610mm) 24” (610mm) D 24” (610mm) 24” (610mm) E37³⁄₈” (949mm) 37³⁄₈” (949mm)

F35⁷⁄₈” (911mm) 35⁷⁄₈” (911mm) G30¹⁄₂” (775mm) 7” (178mm) H 12” (305mm) 12” (305mm)

I3¹⁄₈” (80mm) 3¹⁄₈” (80mm)

J2³⁄₄” (70mm) 2³⁄₄” (70mm) K1¹⁄₄” (33mm) 1¹⁄₄” (33mm)

Appliance Dimensions

Electrical Access

Gas Line Access

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Fireplace Dimensions - 360DVS3 / 306DVSL / 360DVSR

Rear Vent Configuration

360DVS Series Direct Vent Fireplaces

Top Vent Configuration

Electrical Access

Gas Line Access

ROD

Electrical

Access

Gas Line Access

Fig. 2b Fireplace specifications—360DVS3/ 360DDVSL/ 360DVSR

Appliance Dimensions

Ref. Rear Vent Configuration Top Vent Configuration

A38¹⁄₈” (968mm) 38¹⁄₈” (968mm) B40⁵⁄₈” (1032mm) 40⁵⁄₈” (1032mm) C 24” (610mm) 24” (610mm) D 24” (610mm) 24” (610mm) E37³⁄₈” (949mm) 37³⁄₈” (949mm)

F35⁷⁄₈” (911mm) 35⁷⁄₈” (911mm) G30¹⁄₂” (775mm) 7” (178mm) H 12” (305mm) 12” (305mm)

I3¹⁄₈” (80mm) 3¹⁄₈” (80mm)

J2³⁄₄” (70mm) 2³⁄₄” (70mm) K1¹⁄₄” (33mm) 1¹⁄₄” (33mm)

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360 DVS Series Direct Vent Fireplaces

Framing Dimensions - 360DVS2

Rear Vent Configuration

Top Vent Configuration

ROD

ROW

ROH

CFM121

ROH

ROW

Fig. 3a Fireplace framing dimensions—360DVS2

Framing Dimensions

Ref. Rear Vent Configuration Top Vent Configuration

ROD 24” (610mm) minus two times finishing material thickness to be even with face of unit. ROH 38⁵⁄₈” (981mm) Not to be framed until unit is set in place,

due to 3¹⁄₈” (79mm) allowance for flue collar

ROW Not to be framed until unit is set in place 43³⁄₄” (1111mm)

due to 3¹⁄₈” (79mm) allowance for flue collar

CFM122

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Framing Dimensions - 360DVS3 / 360DVSL / 360DVSR

Rear Vent Confiration

360DVS Series Direct Vent Fireplaces

ROD

ROH

360DVSL

Top Vent Configuration

ROD

ROW

360DVS/3/L/R

ROW

ROH

ROD

360DVS3

ROD

ROH

ROD

360DVSR

ROD

CFM123

ROH

360DVSR

360DVSL

ROH

360DVS/3/L/R

ROH

360DVS3

Fig. 3b Fireplace framing dimensions—360DVS3/ 360DVSL/ 360DVSR

Framing Dimensions

Ref. Rear Vent Configuration Top Vent Configuration

Model 360DVS3 360DVSL/R 360DVS3 360DVSL/R

ROD (See Note 1) (See Note 2) (See Note 1) (See Note 2) ROH 38⁵⁄₈” (981mm) Not to be framed until unit is set in place, due

to 3¹⁄₈” (79mm) allowance for flue collar

ROW 40⁵⁄₈” (1032mm) minus one time (1x) finishing material thickness to be even with face of unit.

NOTE 1: 24” (610mm) minus two times (2x) finishing material thickness to be even with face of unit. NOTE 2: 24³⁄₄” (629mm) minus one time (1x) finishing material thickness to be even with face of unit.

CFM124

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360 DVS Series Direct Vent Fireplaces

Clearance to Combustibles

Appliance

Top ......................................... 0” (0mm) to standoff

Bottom .....................................................0” (0mm)

Vent End....................... 1/2” (13mm) to rear panel

Nonvent End (DVS2)...............................0” (0mm)

Venting Concentric sections of DV Vent:

Top, bottom & sides............................... 1” (25mm)

Nonconcentric sections of DV Vent:

Side and bottom ....................................1” (25mm)

Top ......................................................... 2” (51mm)

Mantels

The height at which a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if so fitted) and the fireplace. For correct mounting height and width, refer to Fig. 4a and 4b and the Mantel Chart below.

The fitting of a bay window trim kit does not affect the distances and reference points referred to in the diagram and chart.

Noncombustible mantels and legs may be installed at any height and width around the appliance.

When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discoloration.

Top View

CFM197

Front View

Mantel Leg

Side of Combustion Chamber

Mantel Mantel Leg From Side

Ref. Leg Depth Ref. of Comb. Opening

F 10” (254mm) K 11¹⁄₂” (292mm) G 8” (203mm) L 9¹⁄₂” (241mm) H 6” (152mm) M 7¹⁄₂” (191mm)

I 4” (102mm) N 5¹⁄₂” (140mm)

J 2” (51mm) O 3¹⁄₂” (89mm)

Fig. 4b Combustible mantel leg minimum installation.

Mantel Leg

CFM170

ABCDE

Fireplace

Louvre Assembly Top

Top of Combustion Chamber

Bottom of Door Trim

Mantel Chart

Mantel Shelf Mantel from Top

Ref. or Breast Plate Ref. of Comb. Chamber

V 10” (254mm) A 19” (483mm)

W 8” (203mm) B 17” (432mm)

X 6” (152mm) C 15” (381mm) Y 4” (102mm) D 13” (330mm) Z 2” (51mm) E 11” (297mm)

Fig. 4a Combustible mantel minimum installation.

CFM146

Hearth

A hearth is not mandatory; however, for aesthetic purposes, we recommend installing a noncombustible hearth that projects out 12” (305mm) or more from the front of the fireplace.

Cold climate installation recommendation:

When installing this unit against a noninsulated exterior wall or chase, it is mandatory the outer walls be insulated to conform to applicable insulation codes.

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360DVS Series Direct Vent Fireplaces

1234567890123456789012345678901212345678901234567

Framing & Finishing

1. Choose the unit location.

2. Place the unit into position and secure it to the floor with 1¹⁄₂” (38mm) screws or nails. Holes to secure the unit to the floor are located behind the access door grille on the left and right sides of the unit.

3. Frame in the fireplace with a header across the top. It is important to allow for the finished wall face when setting the depth of the frame.

4. Drywall (sheetrock) or wood material may be placed with a zero clearance to the top edges of the appliance when finishing walls above sides of the appliance with glass windows. NOTE: Attach wall

finishing to constructed frame, not the appliance.

5. On 360DVSL and 360DVSR, drywall, wood, or wood molding may be placed with zero clearance to the rear wall of the unit, along the vertical edge formed by the standoffs, to intersection of the rear wall, to the side wall having the small glass window. NOTE:

Attach wall finishing to constructed frame, not the appliance.

234567890123456789012345678901

Gas Inlet & Manifold Pressures

Natural LP (Propane)

Inlet Minimum 4.5” w.c. 11.0” w.c. Inlet Maximum 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.

Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level.

For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.

In Canada, please consult provincial and/or local authorities having jurisdiction for installations above 4,500 feet (1,370 m).

360DVS2/ 360DVS3/ 360DVSL/ 360DVSR

CERTIFIED TO

ANSI Z21.88-2002/ CSA 2.33-2002

Vented Gas Fireplace Heaters

Final Finishing

Noncombustible materials such as brick or tile may be extended over the edges of the face of the appliance. DO NOT cover any vent or grille panels.

If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the appliance.

Gas Specifications

23456789012345678901234567890121234567890123456

Model Fuel Gas Control BTU/h BTU/h

360DVS2RN Nat Millivolt 38,000 26,600

360DVS2RP Prop Millivolt 38,000 28,500 360DVS2EN Nat 24V Hi/Lo 38,000 26,600 360DVS2EP Prop 24V Hi/Lo 38,000 28,500

360DVS3RN Nat Millivolt 38,000 26,600

360DVS3RP Prop Millivolt 38,000 28,500 360DVS3EN Nat 24V Hi/Lo 38,000 26,600 360DVS3EP Prop 24V Hi/Lo 38,000 28,500

360DVSLRN Nat Millivolt 38,000 26,600

360DVSLRP Prop Millivolt 38,000 28,500 360DVSLEN Nat 24V Hi/Lo 38,000 26,600

360DVSLEP Prop 24V Hi/Lo 38,000 28,500 360DVSRRN Nat Millivolt 38,000 26,600 360DVSRRP Prop Millivolt 38,000 28,500 360DVSREN Nat 24V Hi/Lo 38,000 26,600 360DVSREP Prop 24V Hi/Lo 38,000 28,500

Max. Max.

Input Input

Gas Line Installation

When purging the gas lines, the window frame assembly must be removed.

The gas pipeline can be brought in through the vent end of the fireplace as well as the bottom. Knockouts (to allow gas pipe installation and testing any gas connection) are provided on the bottom behind the valve. It is most convenient to bring the gas line in from the vent end of the valve, as this allows fan installation or removal without disconnecting the gas line.

The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe, or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the CSA-B149.1 installation codes.

For USA installations, consult the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.

Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.

1/2” Gas Supply

1/2” NPT X 1/2” Flare Shut-Off Valve

3/8” Flex Line (From Valve)

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FP297a

Fig. 5 Gas shutoff valve and flex connector.

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360 DVS Series Direct Vent Fireplaces

The gas control is equipped with a captured-screw type pressure test point, therefore it is not necessary to provide a 1/8" test point upstream of the control.

When using copper or flex connector, use only approved fittings. Always provide a union when using black iron pipe so that the gas line can be easily disconnected for burner or fan servicing. Refer to the gas specification for pressure details and ratings.

Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.

DO NOT subject the fireplace valve to test pressures exceeding 1/2 psi.

EB-1 Electrical Junction Box Connection

The fireplace, when installed, must be electrically connected and grounded in accordance with local codes; in the absence of local codes, use the current CSA C22.1 Canadian Electrical Code.

For USA installations, follow the local codes and National Electrical Code ANSI/NFPA No. 70.

It is strongly suggested the wiring of the EB-1 Electrical Junction Box be carried out by a licensed electrician.

Ensure power to the supply line has been disconnected before commencing with this procedure.

The EB-1 electrical junction box has been supplied standard on this model to allow for easy connection of the optional fan kits. (Fig. 6) To connect the EB-1 box to the house electrical supply follow the steps below.

Electrical Inlet Hole

Gas Inlet Hole

EB-1 Electrical box Depending on the specific model, this box may be

FP1428

Fig. 6 EB-1 attachment.

installed on either side of the appliance.

Remote ON/OFF Switch Installation

Do not wire the remote ON/OFF wall switch for this gas appliance into a 120V power supply.

1. Thread the wiring through the holes on the end panels of the appliance. Take care not to cut the wire or insulation on metal edges. Route the wire to a conveniently located receptacle box.

2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box.

3. Connect the other ends of the wire to the gas control valve, as shown in Figure 7.

Remote ON/OFF Switch

1. Remove the front cover of the EB-1 box.

2. Remove the plug socket assembly from the EB-1 box.

3. Feed the supply line in from the out through the electrical knockout.

4. Connect the ground wire of the supply line to the green screw of the socket assembly.

5. Connect the white wire of the power line to the chrome screw of the socket assembly.

6. Connect the black wire of the power supply line to the brass screw (polarized) of the socket assembly.

7. Refit the socket assembly back into the electrical box and replace the cover plate.

8. The EB-1 electrical junction box is now ready to supply power to the FK12 or FK24 fan kit, if used.

TP TH

Fig. 7 Remote switch wiring diagram for R models.

Gas Control Valve

FP1429

Alternate Switch Location

The remote switch can be installed on the front or the side of the access door. Simply mount the switch to the bracket provided and screw the bracket to either side of the frame, lining up the screws with the prepunched holes. (Fig. 8)

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Fig. 8 Alternate switch location.

Optional Top Vent Application

This appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration, the appliance can be converted by following the steps below.

When removing and refitting the plates and adapter, be sure the associated gasket is undamaged and refitted as required.

1. Remove the ten (10) screws securing the outer collar adapter to the fireplace body. (Fig. 9)

FP1430

360DVS Series Direct Vent Fireplaces

Remove These Screws

Outer Collar Adapter

Fig. 9 Remove screws from outer collar adapter.

Insulation Pad (Must be removed)

FP1431

2. Set the collar aside, complete with the gasket.

NOTE: Do not damage the gasket, as the adapter and gasket must be refitted.

3. Remove the insulation material (exposed in Step 2) from the top of the unit. (Fig. 10) This material can be discarded; however, if the unit is converted back to rear-vent, a new piece of insulation material approved by CFM Specialty Home Products must be used for this purpose.

NOTE: When converting appliance to top vent, ensure the insulation material referred to in step 3 is completely removed.

4. Remove the 4 screws securing the flue cover plate to the top of the intake box and remove the cover and gasket. (Fig. 11)

5. Remove 4 screws securing the flue pipe to back of the intake box and remove pipe and gasket. (Fig. 11)

6. Secure the plate and gasket removed in step 4 over the flue opening in the back of the intake box. Ensure the gasket is in place and undamaged.

7. Install the flue pipe and gasket removed in step 5 over the flue opening in the top of the intake box.

8. Refit the outer collar adapter and gasket to the unit with the round collar on the top. Secure the adapter with the 10 screws removed in step 1.

Fig. 10 Remove flue cover and pipe.

Flue Cover Plate

FP1433

Flue Pipe

FP1432

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Fig. 11 Flue pipe removal.

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360 DVS Series Direct Vent Fireplaces

Electronic Gas Control Valve

This appliance may be fitted with a Honeywell ignition module.

Installation of the remote ON/OFF starter switch on electronic ignition units (Fig. 12):

1. Thread the wiring through the holes on the side panels of the appliance. Take care not to cut the wire or insulation on metal edges. Route the wire to a conveniently located receptacle box.

2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box.

3. Connect the white wire from the wall switch to the black wire from the transformer, using an approved wire nut. Connect the black wire from the wall switch to the black wire running from the #6 position of the ignition module, also using an approved wire nut.

PILOT

HONEYWELL IGNITION MODULE

MV MV/VP PV GRD 24V SENSE SPARK

1 2 3 5 6 8 9

RED

ORANGE

GREEN

ORANGE

24V

BLACK

General Venting

Your fireplace is approved to be vented either through the side wall, or vertically through the roof.

• Only CFM Corporation venting components, specifi-

cally approved and labeled for this fireplace, may be used.

• Venting terminals shall not be recessed into a wall or

siding.

• Horizontal venting must be installed on a level plane

without an inclining or declining slope.

POWER CORD

W/FEMALE SPADE

120 VAC RTN

WHITE

BLACK

GREEN

120 VAC HOT

NOVA SIT 822 VALVE

WHITE

24 VAC HOT

BLACK

YELLOW

24 VAC RET

40VA TRANSFORMER

BLACK

BLUE

OFF

WALL SWITCH

WHITE

BLACK

WHITE

FP1225

Fig. 12 Honeywell ignition module.

There must not be any obstruction such as bushes,

garden shed, fencing, deck or utility building within 24” (610mm) from the front of the termination hood.

Do not locate the termination hood where excessive snow or ice buildup may occur. Be sure to check the vent termination area after snow falls; clear it to prevent accidental blockage of the venting system. When using a snow blower, make sure snow is not directed toward the vent termination area.

Location of Vent Termination

It is imperative the vent termination be located observing minimum clearances as shown on the following page.

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360DVS Series Direct Vent Fireplaces

General Venting Information - Termination Location

INSIDE

CORNER DETAIL

CFM145a

VENT TERMINATION AIR SUPPLY INLET

Fixed

Closed

Operable

Fixed

Closed

AREA WHERE TERMINAL IS NOT PERMITTED

Canadian Installations

US Installations

A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)

deck, or balcony

B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances

opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”

for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for

appliances > 50,000 Btuh (15kW)

C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to

prevent window condensation prevent window condensation

D = Vertical clearance to ventilated soffit located

above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2’ (610mm) from the center

line of the terminal E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (457cm) 3’ (91cm) within a height of 15’

extended above meter/regulator assembly above the meter/regulator assembly (457cm) above the meter/

regulator assy I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances

to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and < (23cm) for appliances > 10,000

100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for

appliances > 50,000 Btuh (15kW) K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10’

(3m) horizontally L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†

driveway located on public property

M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡

balcony

N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof

surface, and any other obstruction within a horizontal distance of 18” (450mm).

1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.

2. The special venting system used on CFM Specialty Home Products Direct Vent fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency.

Fig. 13 Vent termination clearances.

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360 DVS Series Direct Vent Fireplaces

Termination Clearances

Termination clearances for buildings with combustible and noncombustible exteriors.

Inside Corner

Outside Corner

Recessed Location

Balcony with no side wall

G = Combustible & Noncombustible

12"(305mm)

A =

Combustible 6"(152mm)

Noncombustible 2"(50mm)

B =

Combustible 6"(152mm)

Noncombustible 2"(50mm)

Balcony with perpendicular side wall

Combustible & Noncombustible

H = 24"(610mm) J = 20"(508mm)

C = Maximum depth of 48"

(1219mm) for recessed location.

D = Minimum width for back wall of a recessed location. Combustible 38"(965mm) Noncombustible 24"(610mm)

E = Clearance from corner in recessed location. Combustible 6"(152mm) Noncombustible 2"(50mm)

584-15

Fig. 14 Termination clearances.

General Information Assembling Vent Pipes

Canadian Installations:

Venting system must be installed in accordance with the current CSA-B149.1 installation code.

USA Installations:

The venting system must conform with local codes and/or current National Fuel Gas Code ANSI Z223.1/ NFPA 54.

Only venting components manufactured by CFM Corporation can be used in Direct Vent systems.

Twist Lock Pipes

When using twist-lock pipe, it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high-temperature silicone sealant are the collars on the fireplace and termination, and sliding joints of telescopic vent sec-

tions used in the system.

To join the twist lock pipes together, align the beads of the male end with the grooves of the female end. While bringing the pipes together, twist the pipe until the flange on the female end contacts the external flange on the male end. It is recommended that you secure the joints with three (3) sheet metal screws; however, this is not mandatory with twist lock pipe.

NOTE: For ease of assembly, use a lubricant (Vaseline or similar substance) on male end of twist lock pipe prior to assembly.

Male End

Screw Holes

Fig. 15 Twist lock pipe joints.

Female End

TWL100

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360DVS Series Direct Vent Fireplaces

How to Use the Vent Graph

The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system.

1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph bellow, locate the point intersecting with slanted graph line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. Select the indicated dimension, and position the fireplace in accordance with same.

Example A:

If vertical dimension from floor of the fireplace is 11’ (3.4m), horizontal run to the face of outer wall must not exceed 14’ (4.3m).

Example B:

If vertical dimension from floor of the unit is 7’ (2.14m), horizontal run to the face of outer wall must not exceed 8¹⁄₂’ (2.6m).

Rear Wall Application

When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear

wall behind the appliance.

• Specific rear vent starter kits must be used in these

applica

ance has been approved for installation flat against a rear wall. (Fig. 17)

tions (see ‘venting components’). The appli-

• Maximum horizontal distance between the rear of

the appliance and the outside face of the rear wall is 20” (508mm). (Fig. 17)

• Minimum clearances between any combustible

material and the vent pipe sections are:

Top ............................................... 2” (51mm)

Sides............................................ 1” (25mm)

Bottom ......................................... 1” (25mm)

Max. 20” (508mm)

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10

9 8 7 6 5 4 3

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

eg: B

eg: A

to center of the horizontal vent pipe

DV Graph

Horizontal dimension from outside of the wall

to the center of the fireplace vent flange

Sidewall vent graph showing the relationship between vertical and

horizontal dimensions for a Direct Vent flue system.

Fig. 16 Sidewall vent graph.

Vertical dimension from floor of the unit

FP1434

Fig. 17 Rear vent application.

Rear Wall Installation

Step 1

Locate and cut vent opening in the rear wall. Combustible walls: Cut a rectangular hole measuring

10³⁄₈” H x 9³⁄₈” W (265 x 240mm) through the exterior wall and frame. Frame in the opening per Figure 18.

Noncombustible walls: Cut a round hole measuring 7¹⁄₂” (190mm) diameter through the exterior wall and frame. (Fig. 18)

STEP 2

For combustible walls: Measure wall thickness and cut zero clearance sleeve parts to proper length. Max. length is 12” (305mm). Assemble sleeve to its maximum opening of 10³⁄₈” x 9³⁄₈” (265 x 240mm), and attach to firestop with #8 sheetmetal screws (supplied). Install firestop assembly. (Fig. 19)

NOTE: Zero clearance sleeve is required only for combustible walls.

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360 DVS Series Direct Vent Fireplaces

Vent Opening for Combustible Wall

9³⁄₈”

(240mm)

10³⁄₈”

(265mm)

Framing Detail

Vent Opening for Noncombustible Wall

7¹⁄₂”

(190mm)

VO584-100

Fig. 18 Locate vent opening on rear wall.

Maximum Length 12” (305mm)

#8 Screws (2)

Firestop

CFM135a

Fig. 19 Adjustable zero clearance sleeve.

Side View

STEP 3

Measure the horizontal length requirement for the venting including a 2” (51mm) overlap, i.e. from the elbow to the outside wall face plus 2” (51mm), or the distance required if installing a second 90˚ elbow. (Fig. 20)

STEP 5

Guide vent through the vent hole as you place the appliance in its installed position. Guide the 4” (102mm) and 7” (178mm) collars of the vent termination into the outer ends of the venting.

Do not force the termination. If the vent pipes do not align with the termination, remove and realign the venting at the appliance flue collars.

Attach the termination to the wall as outlined in the instruction sheet supplied with the termination.

Vertical Sidewall Application

It is very important the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations concerning vent configurations must be strictly adhered to.

• The vent graph (Fig. 16), showing relationship

between vertical and horizontal side wall venting, will help determine allowable dimensions.

• Minimum clearance between vent pipes and com-

bustible materials is 1” (25 mm) on top, bottom, and sides, unless otherwise noted.

• When the vent termination exits through foundations

less than 20” (508mm) below siding outcrop, the vent pipe must flush up with the siding.

• It is best to locate the fireplace in such a way that

minimizes the number of offsets and horizontal vent length. The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.

NOTE: When installing the appliance as a rear vent unit, the 90˚ transition elbow attached directly to the rear of the unit is not included in the following criteria and calculations. Unless it is specifically mentioned, this elbow should be ignored when calculating venting layouts.

STEP 4

Install the 4” (102mm) vent to the appliance collar and secure with three (3) sheetmetal screws. Install the 7” (178mm) vent pipe to the appliance collar and secure with three (3) sheetmetal screws. It is not necessary to seal this connection.

It is critical there be no downward slope away from the appliance when connect-

ing the vent or elbow.

FP1435

Fig. 20 Maximum three (3) 90° elbows per installation.

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Page 17

360DVS Series Direct Vent Fireplaces

Horizontal plane means no vertical rise exists on this portion of the vent assembly.

• The maximum number of 90˚ elbows per side wall

installation is three (3).

• If a 90˚ elbow is fitted directly on top of the fireplace

flange, the maximum horizontal vent run before the termination or a vertical rise is 36” (914mm).

Max. 20” (508mm)

Fig. 21 Maximum horizontal run w/no rise.

Max. 36” (914mm)

FP1436

• If a 90° elbow is used in the horizontal vent run (level

height maintained), the maximum horizontal vent length is reduced by 36” (914 mm). (Fig. 21) This does not apply if the 90° elbows are used to increase or redirect a vertical rise. Example: According to the vent graph (Fig. 16), the maximum horizontal vent length in a system with a 7¹⁄₂” (191mm) vertical rise is 20 ft. (6.1m), but if a 90° is required in the horizontal vent, it must be reduced to 17 ft. (5.2m). NOTE: The sum of Dim. A and Dim. B must not be greater than 17 ft. (5.2m). (Fig. 22)

7’6” (2.3m)

Fig. 22 Horizontal run reduction.

A + B = 17’ (5.2m) Max.

FP1437

• The maximum number of 45° elbows permitted per

side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.

• For each 45° elbow installed in the horizontal run,

the length of the horizontal run MUST be reduced by 18” (45 cm). This does not apply if 45° elbows are installed on the vertical part of the vent system.

• The maximum number of elbow degrees in a system

is 270°. Example shown in Figure 23:

Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 =

90°

Total angular variation = 270°

1 + 2 + 3 + 4 = 270°

1 2 3 4

Fig. 23 Maximum elbow usage.

1 2 3 4

FP1438

Vertical Side Wall Installation

STEP 1

Locate and cut vent opening in the side wall. It may be necessary to first position the fireplace and measure to obtain the hole location. Depending on whether the wall is combustible or noncombustible, cut the opening

to size per Figure 24. Combustible walls: Cut a rectangular hole measuring

9³⁄₈” H x 9³⁄₈” W (240 x 240mm) through the exterior wall and frame. Frame in the opening per Figure 24.

Noncombustible walls: Cut a round hole measuring 7¹⁄₂” (190 mm) diameter through the exterior wall and frame. (Fig. 24)

STEP 2

For combustible walls: Measure wall thickness and cut zero clearance sleeve parts to proper length. Max. length is 12” (305mm). Assemble the sleeve and attach it to the firestop with #8 sheet metal screws (supplied). Install the firestop assembly. (Fig. 25)

Zero clearance sleeve is required only for combustible walls.

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360 DVS Series Direct Vent Fireplaces

Vent Opening for Combustible Wall

9³⁄₈”

(240mm)

9³⁄₈”

(240mm)

Vent Opening for Noncombustible Wall

7¹⁄₂”

(190mm)

Fig. 24 Locate vent opening on rear wall.

Framing Detail

VO584-100

Maximum Length 12” (305mm)

#8 Screws (2)

STEP 4

Apply a bead of silicone to the inner and outer flue collars of the fireplace and using appropriate length of pipe section(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow, again secure joints as described in “Connecting Vent Pipes” section.

STEP 5

Measure the horizontal length requirement including a 2” (51mm) overlap, i.e. from the elbow to the outside wall face plus 2” (51mm) (or the distance required if installing a second 90° elbow. (Fig. 27)

Always install horizontal venting on a level plane.

#8 Screws (2)

Firestop

CFM135a

Fig. 25 Adjustable zero clearance sleeve.

Side View

STEP 3

Place fireplace into position. (Fig. 26) Measure the vertical height (X) required from the base of the flue collars to the center of the wall opening.

Fig. 26 Vertical height requirement.

FP1440

FP1441

Fig. 27 Horizontal length requirement.

STEP 6

Use appropriate length of pipe section—telescopic or fixed—and install. The 20” (508mm) section of pipe which goes through the wall is packaged with the 7DVSK starter kit, and can be cut to suit if necessary.

Seal vent pipe and firestop gaps with high temperature sealant to restrict cold air being drawn in around the fireplace.

STEP 7

Apply high temperature sealant to 4” (102mm) and 7” (178mm) collars, or to the termination 1” (25mm) away from the crimped end. Guide 4” and 7” collars of vent terminations into respective vent pipes. Double check vent pipes to see that they overlap the collars by

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Page 19

360DVS Series Direct Vent Fireplaces

2” (51mm). Secure termination to the wall with screws provided, and caulk around the wall plate to weatherproof.

One alternative to screwing the termination directly to the wallis the use of expanding plugs or an approved exterior construction adhesive.

Or, you may attach the termination with screws through the inner body into the 4” (102mm) vent pipe; however, for this method, you must extend the 4” (102mm) pipe approximately 6” (153mm) beyond the outer face of the wall.

Support the horizontal pipes with metal pipe straps every 36” (914mm).

Below Grade Installation

When it is not possible to meet required vent terminal clearances of 12” (305mm) above grade level, we recommend using a starter kit. It allows installation depth down to 7” (178mm) below grade level. Measure 7” (178mm) from the center of the horizontal vent pipe as it penetrates through the wall.

NOTE:Ensure sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage.

If installing a snorkel, a minimum 24” (610 mm) vertical rise is necessary. The maximum horizontal run with 24” (610mm) vertical pipe is 36” (914mm). The measurement is taken from the collar of the fireplace (or transition elbow) to the face of exterior wall. See sidewall vent graph, Page 15, for extended horizontal runs if the vertical exceeds 24” (610 mm).

1. Establish vent hole through the wall. (Fig. 24)

2. Remove soil to depth of about 16” (406mm) below base of snorkel. Install window well (not supplied). Refill hole with 12” (305mm) of coarse gravel, leaving a clearance of about 4” (102mm) below snorkel. (Fig. 28)

3. Install vent system.

4. Ensure a watertight seal is made around the vent pipe coming through the wall.

5. Apply high-temperature sealant caulking (supplied) around 4 in. and 7 in. snorkel collars.

6. Slide snorkel into vent pipes and secure to wall.

7. Level the soil so as to maintain a 4” (102mm) clearance below snorkel. (Fig. 29)

Zero Clearance Sleeve (if required)

Firestop

7” Pipe

24” (610mm)

Minimum

FP1442

Fig. 28 Below grade installation.

Screws

• A minimum of 24” (610mm)

• The 22” (559mm) vertical rise

Foundation Wall

vertical pipe must be installed when using the 7TDVSNORK Kit.

(center to center) of the snorkel may be included for calculation of maximum horizontal run.

7TDVSNORK (Snorkel)

Min. 4” (102mm) Clearance

(Ground)

Window Well

Gravel

Drain

Do not backfill around the snorkel. A clearance of at least 4” (102mm) must be maintained between the snorkel and the soil.

If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheetmetal screws. It will be necessary to extend vent pipes out as far as protruding wall face. (Fig. 29)

Snorkel

Foundation Wall

Wall Screws

Watertight Seal Around Pipe

Fig. 29 Snorkel installation / recessed foundation.

Sheet Metal Screws

CFM139

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360 DVS Series Direct Vent Fireplaces

Vertical Through-the-Roof Application

This Gas Fireplace has been approved for:

1 + 2 + 3 + 4 = 270°

• Vertical installations up to 40’ (12m) in height. Up to

a 10’ (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. (Fig. 30)

Max. Height 40’

(12.2m)

Min. Height 8’

(2.4m)

Max. Height

40’ (12.2m) Min. Height

8’ (2.4m)

Max. 10’ (3m)

Support Straps

Every 36”

(914mm)

Max. 10’ (3m)

1 2 3 4

FP1445

Fig. 31 Maximum elbow usage.

• The minimum height of the vent above the highest

point of penetration through the roof is 2’ (610mm). (Fig. 32)

Min. 2’ (610 mm)

FP1443

Fig. 30 Support straps for horizontal runs.

• Up to two 45° elbows may be used within the

horizontal run. For each 45° elbow used on the horizontal level the maximum horizontal length must be reduced by 18” (457mm).

Example: Maximum horizontal length: Zero elbows = 10’ (3m) 1 x 45° elbows = 8¹⁄₂’ (2.6m) 2 x 45° elbows = 7’ (2.1m)

• A minimum of an 8 ft. (2.43 m) vertical rise.

• Two (2) sets of 45° elbow offsets may be used

within the vertical sections. From zero to max 8 ft. (2.43 m) vent pipe can be used between elbows. (Fig. 30)

• 7DVCS supports offsets. (Fig. 33) This application

will require you first determine the roof pitch and use the appropriate starter kit. See Venting Components List, Page 22.

• The maximum angular variation allowed in the

system is 270˚. (Fig. 31)

FP1185

Fig. 32 Maximum termination to roof clearance.

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360DVS Series Direct Vent Fireplaces

Vertical Through-the-Roof Installation

1. Locate your fireplace.

2. Plumb to center of the (4”) flue collar from ceiling above and mark position.

3. Cut an opening equal to 9³⁄₈” x 9³⁄₈” (240 x 240mm).

4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1” (25mm) clearance to the vent pipe, i.e., the hole must be at least 9³⁄₈” x 9³⁄₈” (240 x 240mm).

5. Place fireplace into position.

6. Place firestop(s) #7DVFS or Attic Insulation Shield #7DVAIS into position and secure. (Fig. 35)

7. Install roof support (Fig. 33) and roof flashing making sure upper flange is below the shingles. (Fig. 34)

8. Install appropriate pipe sections until the venting is above the flashing. (Fig. 34)

9. Install storm collar and seal around the pipe.

10. Add additional vent lengths for proper height. (Fig. 32)

11. Apply high temperature sealant to 4” and 7” collars of vertical vent termination and install.

If there is a room above ceiling level, a firestop spacer must be installed on both the bottom and the top sides of the ceiling joists. (Fig. 35) If an attic is above ceiling level, a 7DVAIS (Attic Insulation Shield) must be installed.

NOTE: The enlarged ends of the vent sections are to always face downward.

Attic Insulation Shield

Joist

Ceiling Installation

11" (279

mm)

(279

11"

mm)

Upper Floor

Typical Roof

Support Application

Fig. 33 Chimney support.

Typical Ceiling

Support Application

Sheet Metal Screws (#5) (3 per joint)

Sealant

Storm Collar

CFM110

Joist

Firestop Spacer

Nails (4)

CFM100

Fig. 35 Firestop and attic insulation shield.

Fig. 34 Roof flashing.

10006326

TWL101a

Page 22

360 DVS Series Direct Vent Fireplaces

Twist Lock V enting Components

7TDVRVT Through-the-Wall Rear Vent Termination

Starter Kit Model 7TDVSK - Sidewall Starter Kit Model 7TDVSKV - Vertical Venting

for 7TDVSKV-A: order 1/12 to 6/12 roof pitch for 7TDVSKV-B: order 7/12 to 12/12 roof pitch

for 7TDVSKV-F: order flat roof Starter Kit Model 7TDVSKS - Snorkel Kit Snorkel Termination - 7TDVSNORK

for Below Grade Installation 45˚ Elbow

7TDVT45 for Rear Vent to Vertical Vent

or Vertical/Horizontal Offsets 90˚ Transition Elbow

7TDVRT90 for Rear Vent to Vertical Vent 90° Elbow

7TDV90 Vertical/Horizontal Offset Telescopic Vent Sections:

7TDVP1218 - 12” to 18” adjustable length

7TDVP3564 - 35” to 64” adjustable length

Pipe Sections for vertical or horizontal venting:

Model 7TDVP8” 4 per box

Model 7TDVP12” 4 per box

Model 7TDVP24” 4 per box

Model 7TDVP36”

Model 7TDVP48”

Firestop Spacer

Model 7DVFS

Attic Insulation Shield

Model 7DVAIS

Vertical/ Horizontal Combination Offset Support

Model 7DVCS

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360DVS Series Direct Vent Fireplaces

Operating Instructions

Glass Information

Only glass approved by CFM Specialty Home Products should be used on this fireplace.

• The use of any non-approved replacement glass will

void all product warranties.

• Care must be taken to avoid breakage of the glass.

• Do not operate appliance with glass front

removed, cracked or broken.

• Replacement glass (complete with gasket) is

available through your Vermont Castings, Majestic Products dealer and should only be installed by a licensed qualified service person.

Louvre Removal

• The top side and top end louvres are removed by

simply lifting the louvre assembly and pulling the assembly away from the fireplace. (Fig. 36)

• The lower side louvres are hinged along there lower

edge and are folded down for access to components in the base cavity of the fireplace.

• The lower end louvre assembly on the 360DVS3/

SL/ SR units is removed in the same manner as the top louvre assemblies.

Louvre

6. Tilt lower edge of frame out slightly and lift window frame assembly up and away from the fireplace.

7. To reinstall the window frame assembly reverse this procedure.

Front Window Frame Assembly

1. Remove the top and bottom louvre assembly.

2. Remove the lower window trim (held in place with magnets).

3. Remove both lower retaining screws. Access to these screws is gained through the holes along the lower edge of the frame behind the trim. (Fig. 38)

4. Tilt lower edge of frame out slightly and lift window frame assembly up and away from the fireplace.

5. To reinstall the window frame assembly reverse the process.

Lower Clamps

Window

Window Frame Assembly

Push Clamp Handle

Fig. 37 Window frame assembly removal.

Frame Assembly

Pull Clamp Hook

FP1228

FP1227

Glass Panel

Fig. 36 Remove louvre assembly top.

Window Frame Assembly Removal

Side Window Frame Assemblies

1. Shut off the gas supply.

2. Allow the fireplace to cool if it has been in operation.

3. Remove the top louvre assembly.

4. Lower the bottom louvre assembly.

5. Release the two clamps along lower edge of the frame by pulling down on clamp handles. (Fig. 37)

10006326

Location of Lower Retaining Screws

Fig. 38 Retaining screw.

FP1445

Page 24

360 DVS Series Direct Vent Fireplaces

Glass Cleaning

It is necessary to periodically clean glass. During startup, condensation, which is normal, forms on the inside of the glass. This condensation causes lint, dust and other airborne particles to cling to glass surface.

Also initial paint curing may deposit a slight film on the glass. It is therefore recommended glass be cleaned two or three times with a non-ammonia based household cleaner and warm water. The use of fireplace glass cleaner is recommended within the first few weeks of operation.

After the initial cleaning process the glass should be cleaned two or three times during each operating season depending on the environment in the house.

Clean the glass after the first two weeks of operation.

Do not clean the glass when hot. Do not use an abrasive cleaner. Do not strike or slam the glass.

Ceramic Refractory Installation

The vertical refractory panels are installed in the unit prior to shipment. For assembly procedures, refer to Figure 39.

1. Unpack the ceramic refractory panels from the carton.

Handle the refractory material carefully, the panels are fragile.

2. Place the two end floor refractory panels on the base of the fireplace.

3. Place both side panels along the side of the base.

NOTE: 360DVS2 is the only 360DV unit that is fitted

with two (2) end vertical panels, as shown in Figure

39. 360DVSL and 360DVSR units are each fitted with one end vertical panel and two side vertical panel. The 360DVS3 has only one end vertical panel.

Vertical Panels in Place When Shipped

Floor Panels Placed

FP1446

Fig. 39 Ceramic panel installation.

During Installation

Log Installation

Refer to Figures 40 and 41 for log location and alignment.

Because of the log stack design, these instructions can be followed from either side of the fireplace. To follow these instructions, identify the logs by the number cast into the underside.

For correct operation of the fireplace, the logs must be correctly placed in the sequence described below:

1. Unpack the logs from the shipping carton. The logs are fragile; handle them carefully.

Handle and dispose of plastic bags in which logs were shipped in a safe manner. As with all plastics, they are not toys and should be kept away from infants.

2. Remove both sides of the window frame assembly (where applicable).

3. Place the log rear (B120) on the grate. The square hole located on the underside of the log is to be placed over the center of the grate. The inner end of the log ensures that the bottom hole is located on the pin of the support.

4. Place the log front left (B121) on the grate. The square hole located on the underside of the log is to place over the corner leg of the grate. The inner end of the log ensures the bottom holes are located on the pin of the support.

5. Place the log front right (B122). Once more, the square hole fits over the corner leg of the grate. The inner end of this log maintains a recess on the underside, which locates over the knob on the top of the log front left (B121) to secure the inner end in place.

6. Place the log rear left (B123). The bottom back of the log rests on the grate. The notch at the back of the log locates over the knob on the top of the log rear (B120). The bottom of the log rests on top of the log front left (B121).

7. Place the log bottom left (B124). The log maintains a step on the outer end, which rests against the prong of the grate. The alternate end rests on the side floor refractory panel.

8. Place the log rear right (B125). The log maintains a hole on the underside, which rests over the knob on the top of the log rear (B120). The bottom of the log rests against the side floor refractory panel, and the side rests against the last prong of the grate.

9. Place the log center (B126). The log maintains a hole on the underside, which rests over the knob on the top of the log front right (B122). The alternate end rests against the side floor refractory panel and positions between the two (2) prongs of the grate.

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Page 25

360DVS Series Direct Vent Fireplaces

Side of Fireplace

B120

Venting Side

B123

Fig. 40 360DVS log placement.

B121

B122

B125

B124

Side of Fireplace

B123

B126

B122

B121

B120

LG320

Venting Side

Turn

counterclockwise

to increase

flame height

Fig. 43 Flame adjustment knob for SIT valve.

Turn clockwise

to decrease

flame height

Flame Characteristics

It is important to periodically perform a visual check of the pilot and burner flames. Compare them to the pictorials illustrated below. (Fig. 44 and Fig. 45) If the flame patterns appear abnormal, contact a qualified service provider for service and adjustment.

B126

Fig. 41 360DVS log placement.

B125

LG321

Lava Rock and Ember Material Placement

Your log set contains Ember Material and two types of Lava Rocks. Set these materials in place after the logs have been installed.

Ember Material (Pt. #51915) Remove ember material from the bag and separate it into small pieces, then scatter it over burner tiles in a random fashion. Do not pack down ember material; leave it in a ‘fluffy’ state.

Lava Rock (Pt. #10001454) Remove lav rock material from packaging and spread it over ceramic floor panels outside log stack. Do not

place this lava rock material on burner tiles.

Flame & Temperature Adjustment

RN/ RP Models

For units equipped with ‘HI/LO’ valves the flame adjustment is accomplished by rotating the ‘HI/LO’ adjustment knob located near the center of the gas control valve. (Fig. 42 and Fig. 43)

Fig. 44 Correct log flame appearance.

Fig. 45 Correct log flame appearance.

3/8” - 1/2”

(10 - 13mm)

LG322

LG323

Turn

counterclockwise

to decrease

flame height

Fig. 42 Flame adjustment knob for Honeywell valve.

10006326

Turn clockwise

to increase

flame height

F584-703

Fig. 46 Correct pilot flame appearance.

Page 26

360 DVS Series Direct Vent Fireplaces

Lighting and Operating Instructions

FOR YOUR SAFETY, READ BEFORE LIGHTING.

WARNING: If you do not follow these instructions exactly, a fire or explosion

may result, causing property damage, personal injury or loss of life.

A. This heater has a pilot light, which must be lit

manually. When lighting the pilot follow these instructions exactly:

B. BEFORE LIGHTING, smell all around the

heater area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any fireplace.

• Do not touch any electric switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instructions.

Lighting Instructions

1. STOP! Read the safety information above.

2. Turn off all electrical power to the fireplace.

3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.

4. Open control access panel.

5. Push in gas control knob slightly and turn clockwise to "OFF".

OFF

PILOT

• If you cannot reach your gas supplier, call

the Fire Department.

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark igniter until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.

3/8" - 1/2"

Euro SIT SIT NOVA Honeywell

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.

7. Remove glass door before lighting pilot. (See Glass Frame Removal section).

8. Visibly locate pilot by the main burner.

9. Turn knob on gas control counterclockwise

to "PILOT".

1. Turn the On/Off switch to Off position or set the thermostat to lowest setting.

2. Turn off all electric power to the fireplace if service is to be performed.

• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

• If after several tries, the pilot will not stay lit, turn the gas control knob to "OFF" and call your service technician or gas supplier.

11. Replace glass door.

12. Turn gas control knob to “ON” position.

13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.

14. Turn on all electrical power to the fireplace.

To Turn OFF Gas to Heater

3. Open control access panel.

4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.

5. Close control access panel.

10006326

Page 27

360DVS Series Direct Vent Fireplaces

Lighting and Operating Instructions

For Fireplaces equipped with SIT822 Gas Valve (EN or EP)

Warning: If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury and loss of life.

For your safety, read the following warnings

before lighting the appliance:

A. This fireplace is equipped with an ignition device

which automatically lights the pilot. DO NOT try to light the pilot by hand.

B. BEFORE OPERATING, smell all around the

appliance area for gas. Be sure to smell next to the floor because some gas is heavier than the air and will settle on the floor.

What to do if you smell gas

• Do not try to light any appliance

• Do not operate any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppliers instructions.

Lighting Instructions

STOP! Read the safety information above before continuing.

2. Turn off all electrical power to the appliance.

3. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to

light the pilot by hand.

4. Access the gas control by lowering the lower access door (louvre assembly).

• If you cannot contact your gas supplier call the Fire Department

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not push in or turn by hand do not try to repair it, call a qualified service technician. Force or attempting repair may result in a fire or explosion.

D. Do not use this appliance if any part has been

under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control that has been under water.

5. Turn the remote switch, if used, OFF. Turn the wireless remote, if used, OFF.

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas STOP. Follow instructions B in the safety warnings above. If you do not smell gas go onto the next step.

7. Close the access door.

8. Turn ON all electrical power to the appliance.

9. Turn remote switch or wireless remote to ON.

10. If the appliance will not operate, follow the instructions “Turning Off the Gas to the Appliance” (below), and call your service technician or gas supplier.

Turning Off the Gas to the Appliance

1. Turn the remote switch to the “OFF” position.

2. Turn OFF all electrical power to the fireplace if service is required.

3 Open the lower access panel.

4. Turn the shutoff valve on the flexible gas line to the “OFF” position.

10006326

1/2” Gas Supply

NOTE: Shutoff valve is shown in “ON” position

1/2” NPT x 1/2” Flare Shut-Off Valve

3/8” Flex Line (from valve)

Page 28

360 DVS Series Direct Vent Fireplaces

Troubleshooting the Gas Control System

SIT NOVA 820 MILLIVOLT VALVE

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

WARNING: REMOVE GLASS FRONT BEFORE DOING ANY GAS CONTROL SERVICE WORK.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off

2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermocouple/ carefully following lighting (thermocouple), remote wall thermopile. NOTE: This pilot burner assembly instructions. switch. utilizes both a thermocouple and a thermopile.

3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connections

main burner Jumper wire across terminals at wall switch; if burner

electrode at pilot. pilot and push the red button again. If pilot will not

light, check the gap at electrode and pilot; it should be 1/8" to have a strong spark.

B. Defective ignitor (Push Button) Push piezo Ignitor Button. Check for spark at

electrode and pilot. If no spark to pilot, and electode wire is properly connected, replace ignitor.

The thermocouple operates the main valve operation (ON/OFF). Clean and/or adjust pilot for maximum flame impingement on thermopile and thermocouple.

B. Defective automatic valve Turn valve knob to “Pilot.” Maintain flow to pilot;

millivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. NOTE: An interrupter block (not supplied) must be used to conduct this test.

comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve; if burner comes on, wires are faulty or connections are bad.

B. Thermopile may not be 1. Be sure wire connections from thermopile at

generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.

2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply .

3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve— should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “OFF.” Replace faulty thermopile if reading is below specified minimum.

C. Plugged burner orifice. Check burner orifices for debris and remove. D. Defective automatic valve Turn valve knob to “ON,” place wall switch to “ON” —

operator. millivolt meter should read greater than 100 mV. If

4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple.

pilot safety to drop out.

B. Possible blockage of the vent Check the vent terminal for blockage (recycling the

terminal. flue gases)

the reading is okay and the burner does not come on, replace the gas valve.

10006326

Page 29

360DVS Series Direct Vent Fireplaces

Troubleshooting the Gas Control System

SIT 822 Valve with a Honeywell Electronic Igniter

START

TURN GAS SUPPLY OFF TURN ON/OFF SWITCH TO CALL FOR HEAT.

POWER TO MODULE?

(24V NORMAL)

YES

SPARK ACROSS

IGNITOR SENSOR GAP?

YES

TURN GAS ON.

PILOT BURNER LIGHTS?

YES

NOTE: Remove glass before servicing.

CHECK: LINE VOLTAGE (120VAC).

UNPLUG IGNITION LEAD

AND CHECK SPARK

(24VAC NORMAL).

CHECK IGNITION CABLE GROUND WIRING, CERAMIC INSULATOR, AND GAP. CORRECT AS NECESSARY.

CHECK BOOT OF IGNITION CABLE FOR SIGNS OF MELTING OR

BUCKLING. TAKE PROTECTIVE ACTION TO SHIELD CABLE AND BOOT FROM EXCESSIVE TEMPERATURES.

CHECK THAT ALL MANUAL GAS VALVES ARE OPEN, SUPPLY TUBING

AND PRESSURES ARE GOOD, AND PILOT BURNER ORIFICE IS NOT BLOCKED.

CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT

OPERATOR ON GAS CONTROL.

CHECK FOR 24VAC ACROSS PV-MVPV TERMINALS ON MODULE. IF

VOLTAGE IS OKAY, REPLACE GAS CONTROL IF NOT, REPLACE MODULE.

LOW VOLTAGE TRANSFORMER (19.5 MINIMUM VAC). ON/OFF SWITCH. WIRING CONNECTIONS.

AT MODULE

SPARK OK?

YES

REPLACE MODULE.

SPARK STOPS WHEN

PILOT IS LIT?

YES

MAIN BURNER LIGHTS?

YES

SYSTEM RUNS UNTIL ON/OFF SWITCH IS IN

"OFF" POSITION?

YES

TROUBLESHOOTING

ENDS.

NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM.

CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE. CLEAN FLAME ROD. CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD & MODULE. CHECK FOR CRACKED CERAMIC FLAME ROD INSULATOR. CHECK THAT PILOT FLAME COVERS FLAME ROD AND IS STEADY BLUE. ADJUST PILOT FLAME. IF PROBLEM PERSISTS, REPLACE MODULE.

CHECK FOR 24VAC ACROSS MV-MVPV TERMINALS. IF NO VOLTAGE,

REPLACE MODULE.

CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS

CONTROL. IF OKAY, REPLACE GAS CONTROL OR GAS CONTROL OPERATOR.

NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM.

CHECK FOR CONTINUITY OF IGNITION CABLE AND GROUND WIRE.

NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWN MAY OCCUR OCCASIONALLY EVEN THOUGH OPERATION IS NORMAL AT THE TIME OF CHECKOUT.

CHECK THAT THE PILOT FLAME COVERS FLAME ROD AND IS STEADY

AND BLUE.

IF CHECKS ARE OKAY, REPLACE MODULE.

10006326

Page 30

360 DVS Series Direct Vent Fireplaces

Troubleshooting – Honeywell VS8421

START CHECK

Gas Supply On

YES

▼

Pilot Lights With Piezo Ignitor

YES

▼

PILOT STAYS LIT

• Supply Line Hooked Up

▼

• Shutoff Valve Open

• Lockout Has Engaged. Wait 60

Seconds And Try Again.

• For Spark At Electrode While

▼

Depressing Piezo 1/8" Gap To Pilot Hood Needed.

• All Wiring Connections

• Replace Piezo Ignitor

• For Air In The Lines

• Thermopile Needs A Min.

325mv. Adjust Pilot Flame Height.

• All Wiring Connections

▼

• Replace Thermopile

• Thermocouple Needs A Min. Of

14mv

YES

▼

PILOT LIGHTS MAIN BURNER

YES

▼

SYSTEM OK

• Valve Is Turned On

• Wall Switch Is Not Turned On.

▼

Watch For Grounded Wires!

• Thermopile Needs A Min. 325mv.

• Plugged Burner Orifice

• Defective Valve. Turn To Pilot,

Meter Should Read Greater Than 100mv. If Not, Replace.

10006326

Page 31

360DVS Series Direct Vent Fireplaces

Fuel Conversion Instructions

To convert this appliance from gas type to another, follow these instructions. Before proceeding, turn control knob to “OFF” and turn gas supply OFF. Turn

OFF any electricity that may be going to the appliance. CAUTION: Logs may be HOT! Allow to cool before

proceeding.

This conversion procedure must be carried out by an authorized service provider.

1. Disconnect power to unit and shut off the gas supply.

2. Remove window frame assembly (see “Window Frame Assembly Removal” Section).

3. Carefully remove the logs and lava rock material.

4. Remove the screws holding the burner housing assembly in place.

5. Remove the burner housing assembly. On some models you may need to loosen the pilot bracket retaining screw/nut, and tilt the pilot and bracket assembly to gain sufficient clearance to remove the burner housing assembly.

6. Remove front and rear orifice and replace with orifice supplied in the conversion kit.

NOTE: On 360DV/S2/S3/SL/SR, both burner orifices are the same size.

7. Remove the screws holding the air shutter to the burner tubes. (Fig. 46) Note the alignment of the air shutter on the tubes. Remove the air caps and replace them with the new air shutters supplied in the conversion kit.

PSE Pilot

Using a suitable wrench on hexagonal body, unscrew the pilot hood assembly from the pilot. Do not twist the hood itself. Remove the orifice and replace it with the new orifice supplied in the kit. Refit the pilot hood assembly. Do not overtighten the pilot hood. The hood must return to its original alignment. Take care not to damage the thermocouple, thermopile or igniter.

9. SIT 820 NOVA Gas Control Valve (Fig. 47) a) Using a Torx T20 or slotted screwdriver, remove

and save three (3) pressure regulator mounting screws (A), pressure regulator tower (B), and diaphragm (C).

b) Ensure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator to the valve using the new screws (E) supplied with the kit. Tighten the screws securely. (Reference torque: 25 in.lb.)

c) Install the enclosed identification label (F) to the valve body where it can be easily seen.

Air Shutter Retaining Screws

Air Shutters

Fig. 46 Air shutter adjustment.

8. SIT Top Convertible Pilot Gently lift off pilot hood from the pilot. NOTE: Do not

remove the spring clip holding the hood in place. Using a correctly-sized Allen key, unscrew the exposed orifice. Insert the new orifice supplied in the kit; do not overtighten the orifice. Replace the pilot hood ensuring the index tab aligns with the notch on the hood.

10006326

FP1447

FC107

Fig. 47 Remove mounting screws, pressure regulator tower and diaphragm assembly.

Page 32

360 DVS Series Direct Vent Fireplaces

FC108

Fig. 48 Replace regulator.

Honeywell Gas Control Valve (Fig. 49)

The Honeywell valve fitted to this unit is suitable for use with LP or Natural Gas. It is converted to the required gas application by installing a color-coded conversion screw.

a) Using a suitable small screwdriver, lift out the central regulator cap from the “HI/LO” knob on the valve.

b) Unscrew the exposed conversion screw. c) Insert the new color coded conversion screw. Do

not overtighten the screw; it must be finger- tight. d) Refit the regulator cap. e) Mount conversion label supplied with the conver-

sion screw to the valve in a visible position.

Regulator Cap

Conversion Screw

Pressure Regulator Housing

HV120

Fig. 49 Honeywell conversion screw replacement.

10. Reassemble fireplace in the reverse order, except for the window frame assembly. Leave this off until after unit has been checked for leaks and the gas supply has been bled.

11.After bleeding the gas line and checking for leaks with a soap solution, replace the window frame assembly.

12. Fire up the unit. Check for flame impingement on the logs, adjusting them as necessary.

13. Check manifold and supply pressures against the appliance specifications.

The procedure for converting from one gas to another is the same regardless of the initial gas used. The only variations are in orifice sizes and component part numbers. Your authorized service provider will ensure correct parts are used.

10006326

Page 33

360DVS Series Direct Vent Fireplaces

Maintenance

Burner and Burner Compartment

It is important to keep the burner and the burner compartment clean. At least once per year remove the logs and lava rock/ember material. Vacuum and wipe out the burner compartment. Remove and refit the logs per the instructions in this manual.

Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.

FK24/FK12 Fan Assembly

The fan unit requires periodic cleaning. At least once per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the fan to remove any build up of dust or lint.

Brass Trim

Clean the brass trim pieces using a soft cloth lightly dampened with lemon oil. Do not use water or household cleaners on any brass components.

Cleaning the

Standing Pilot Control S

The burner and control system consists of:

ystem

To adjust pilot burner (to be done by a qualified service technician):

1. Remove pilot adjustment cap.

2. Adjust pilot screw to provide properly sized flame.

3. Replace pilot adjustment cap. The primary air shutter is set at factory and should be adjusted, if necessary, only by a qualified service technician.

Cleaning Electronic Ignition System

The Electronic Ignition burner/control system consists of:

• main burner

• gas orifice

• pilot burner

• 24VAC valve with transformer

The process for taking care of Electronic Ignition units is identical to that for taking care of Standing Pilot models.

• burner tube • gas orifice

• pilot assembly • thermopile

• millivolt gas valve Most of these components may require only an occasional checkup and cleaning and some may require adjustment. If repair is necessary, it should be performed by a qualified technician.

1. Turn off pilot light at gas valve side.

2. Let fireplace cool if it has been running.

3. Remove window frame assembly. (Refer to Window

Frame Assembly Removal section)

4. Remove logs.

5. Vacuum burner compartment especially around

orifice primary air openings.

6. Visually inspect pilot. Brush or blow away any dust

or lint accumulation.

7. Reinstall logs.

8. Ignite pilot; refer to Lighting Instructions.

9. Reinstall window frame assembly. To obtain proper operation, it is imperative that the pilot and burner’s flame characteristics are steady, not lifting or floating.

Typically, the top 3/8 – 1/2” (10 – 13 mm) of the thermopile should be engulfed in the pilot flame. (Page 26, Fig.

46)

10006326

Page 34

360 DVS Series Direct Vent Fireplaces

PILOT

ADJ

PILOT

OFF

16a/b

4a/b

3a/b

5a/b

15a/b

31a/b

34a/b

CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

360DVS Series

10006326

Page 35

360DVS Series Direct Vent Fireplaces

360DVS Series (Items marked ‘*’ are not shown in the parts illustration)

Ref. Description 360DVS2 360DVS3 360DVSL 360DVSR

1. Log Set (complete) 10006350 10006350 10006350 10006350 1a. Log - Rear (B120) 10006315 10006315 10006315 10006315 1b. Log - Front Left (B121) 10006316 10006316 10006316 10006316 1c. Log - Front Right (B122) 10006317 10006317 10006317 10006317 1d. Log - Rear Left (B123) 10006318 10006318 10006318 10006318 1e. Log - Bottom Left (B124) 10006319 10006319 10006319 10006319

1f. Log - Rear Right (B125) 10006320 10006320 10006320 10006320

1g. Log - Center Right (B126) 10006321 10006321 10006321 10006321

2. Grate Assembly 10006014 10006014 10006014 10006014 3a. Burner Housing Assembly, Nat. 10006148 10006148 10006148 10006148 3b. Burner Housing Assembly, Prop. 10006299 10006299 10006299 10006299

* Ceramic Burner Tile 10002165 10002165 10002165 10002165 * Orifice/s, Main burner (Nat.) Refer to the rating plate for specific orifice information

* Orifice/s, Main Burner (Prop.) Refer to the rating plate for specific orifice information 4a. Pilot assembly PSE (Nat.) 10001741 10001741 10001741 10001741 4b. Pilot assembly PSE (Prop.) 10001742 10001742 10001742 10001742 5a. Pilot assembly SIT Top Conv. (Nat.) 10002264 10002264 10002264 10002264 5b. Pilot assembly SIT Top Conv. (Prop.) 10002265 10002265 10002265 10002265

6. Pilot, PSE (with cable & electrode) 10001824 10001824 10001824 10001824

7. Pilot SIT Top Convertible 10002266 10002266 10002266 10002266

8. Pilot Hood, SIT Top Convertible 10002385 10002385 10002385 10002385 * Orifice, Pilot PSE (Nat.) 10001822 10001822 10001822 10001822 * Orifice, Pilot PSE (Prop.) 10001823 10001823 10001823 10001823 * Orifice, Pilot SIT Top convertible (Nat.) 10002268 10002268 10002268 10002268 * Orifice, Pilot SIT Top conv. (Prop.) 10002269 10002269 10002269 10002269 * Pilot tube & fittings (Top convertible) 10001296 10001296 10001296 10001296 *Manifold tube & fittings 10002492 10002492 10002492 10002492 * Flexible Gas Line (18”) with fittings 20002500 20002500 20002500 20002500

9. Thermocouple, PSE 10001828 10001828 10001828 10001828

10. Thermocouple, SIT Top Convertible 53373 53373 53373 53373

11. Thermopile 51827 51827 51827 51827

12. Ignitor electrode (with cable), SIT 10001297 10001297 10001297 10001297

13. Ignitor (Piezo), SIT 820 valve 52464 52464 52464 52464

14. Ignitor (Piezo), Honeywell Valve 20000062 20000062 20000062 20000062 15a. Valve, SIT 820 (Nat.) 52677 52677 52677 52677 15b. Valve, SIT 820 (Prop.) 52678 52678 52678 52678 16a. Valve, Honeywell (Nat.) 10001782 10001782 10001782 10001782 16b. Valve, Honeywell (Prop.) 10001759 10001759 10001759 10001759

17. Fan & Bracket FK12 (optional) ZA1110 ZA1110 ZA1110 ZA1110

18. Fan & Bracket FK24 (optional) 54103 54103 54103 54103

*Temperature Sensor (optional) 51704 51704 51704 51704 * Fan Speed Control (optional) 51738 51738 51738 51738 * Fan Speed Control Knob (optional) 51882 51882 51882 51882 * Electric Cord 51865 51865 51865 51865

10006326

Page 36

360 DVS Series Direct Vent Fireplaces

360DVS Series (continued) (Items marked ‘*’ are not shown in the parts illustration)

Ref. Description 360DVS2 360DVS3 360DVSL 360DVSR

19. Remote ON/OFF switch (RN/RP models) 51842 51842 51842 51842

* Wiring Harness (remote switch) 55923 55923 55923 55923 * Remote ON/OFF Switch Kit (incls. bracket) 53875 53875 53875 53875

20. Louvre Assembly, side top. 10000039 10000039 10000039 10000039

21. Louvre Assembly, side bottom 10000040 10000040 10000040 10000040

22. Louvre Assembly, end top N/A 10002411 10002411 10002411

23. Louvre Assembly, end bottom N/A 10002412 10002412 10002412

24. Hinge, lower louvre assemblies 52356 52356 52356 52356

25. Trim Window Top/Bottom w/Magnets PB 57483 57483 57483 57483

26. Trim Window Top/Bottom w/Magnets PB n/a 10006197 10006197 10006197

* Window Frame Assembly, side 10002483 10002483 10002483 10002483 * Window Frame Assembly, end N/A 10002484 10002484 10002484 * Window Glass (complete with gasket), side 10002533 10002533 10002533 10002533 * Window Glass (complete with gasket), end N/A 10002534 10002534 10002534 * Gasket Kit (glass replacement, 1x11’ length) 57317 57317 57317 57317

27. Window Frame Clamp 54174 54174 54174 54174

28. Refractory Lining (vertical end walls) 10006254 10006254 10006254 10006254

29. Refractory Lining (vertical side wall) N/A N/A 10006285 10006285

30. CR Bottom Kit w/out Rear 10006257 10006257 10006257 10006257

* Air Inlet Cover Plate Assembly 10006174 10006174 10006174 10006174 * Air Inlet Cover Plate Gasket 10006171 10006171 10006174 10006171 * Flue Pipe Plate Assembly 10002554 10002554 10002554 10002554 * FluePipe Plate Gasket 10002237 10002237 10002237 1000223 * Flue Cover Plate 10002298 10002298 10002298 10002298 * Flue Cover Plate Gasket 10002233 10002233 10002233 10002233 * Relief Plate (with gasket) 10002429 10002429 10002429 10002429 * Deflector, Cabinet Top Short N/A 10002260 10002260 10002260 * Corner Post (left) N/A 10006190 10006190 10006190 * Corner Post (right) N/A 10006191 10006191 10006191 * Corner Post Mounting Bracket N/A 10006195 10006195 10006195 * Deflector Cabinet Top Long 54364 54364 54364 54364

31a. Pilot Assembly SIT Top Convertible EN 10002387 10002387 10002387 10002387 31b. Pilot Assembly SIT Top Convertible EP 10002388 10002388 10002388 10002388

32. Ignitor Electrode SIT EN/EP 52465 52465 52465 52465

33. Cable Ignitor SIT EN/EP 10000696 10000696 10000696 10000696 34a. SIT822 Gas Control Valve EN 57884 57884 57884 57884 34b. SIT822 Gas Control Valve EP 57883 57883 57883 57883

35. Sensing Electrode (w/ Cable) EN/EP 57885 57885 57885 57885

36. Transformer 24V EN/EP 7522409 7522409 7522409 7522409

37. Ignition Module Honeywell EP 20000005 20000005 20000005 20000005

* Wire Harness Honeywell EN/EP 10001979 10001979 10001979 10001979

10006326

Page 37

360DVS Series Direct Vent Fireplaces

Optional Accessories

Fan Kits

FK24 Fan Assembly

This auxiliary fan system increases the efficiency of the circulation of the heated air.

The FK24 fan kit allows variable speed control of the circulation fan and also incorporates a heat sensor in the circuit.

Specifications

115 Volt / 60Hz / 56 Watts

Maintenance

The fan itself does not require regular maintenance, however periodic cleaning of the fan and the surrounding area is required.

Check the area under the control door (lower louvre assembly) and in front of the fan and wipe or vacuum this area at least once a month during the operating season.

Installation

The fan assembly and other components are supplied fully wired, eliminating the need for a licensed electrician to carry out the installation.

If hard wiring the fan in using Method B (following) we strongly recommend the use of a licensed electrician.

1. Open the lower louvre assembly. Maneuver the fan and bracket assembly around the gas valve and lines to locate the unit onto the screw studs on the back of the fireplace.

2. Install the thermal sensor under the bottom of the firebox, locating it over the two (2) 10 mm studs, and secure it with nuts.

3. Locate the fan speed control unit. This can be fitted behind the lower louvre assembly as in Fig. 50, or located remotely in a conveniently located wall mounted electrical box. Remote location of the speed control will require suitable extension of the component wiring.

4. The power supply may be connected in two ways:

Method A

Route the 6’ lead fitted to the unit to a conveniently located wall socket.

Method B

The EB-I receptacle box (Pt. # ZA1200) may be hard-wired into the house supply. The fan lead is then plugged into the EB-I box.

FK12

This auxiliary fan system increases the efficiency of the circulation of the heating air.

The FK12 Fan Assembly is a fixed speed fan system and does not allow for variable speed control. It does not use the speed control unit or the heat sensor included with the FK24 Kit.

Specifications

115 Volts / 60 Hz / 56 Watts.

Maintenance

The fan itself does not require regular maintenance; however, periodic cleaning of the fan and the surrounding area is required.

Check the area under the control door (lower louvre assembly), and in front of the fan. Wipe or vacuum this area at least once a month during the operating season.

Installation

The fan assembly is supplied fully wired eliminating the need for a licensed electrician to carry out the installation.

1. Open the lower Louvre assembly. Maneuver the fan and bracket assembly around the gas valve and lines to locate the unit against the back wall of the appliance, resting on the base.

2. With the protective cover removed from the selfadhesive ‘Velcro’ strips apply mild pressure to the fan & bracket unit to secure the strips to the metal panels. No further securing is required.

3. Power to the fan can be supplied by plugging the supplied lead into a conveniently-located wall socket by using a hard-wired EB-I receptacle box.

FK24 Fan

Electrical Inlet Hole

Fan Speed Control Box

Gas Inlet Hole

Heat Sensor

10006326

FP1448

Electrical Box (EB-1)

Fig. 50 Fan installation.

Page 38

360 DVS Series Direct Vent Fireplaces

Wiring Instructions

The fireplace, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electric Code. For USA installations, follow local codes and the National Electrical Code ANSI/ NFPA No. 70.

Any electrical rewiring of this fan must be done by a licensed electrician.

Should this fan require servicing or repair, the power supply must be disconnected. For rewiring of any replacement

parts, refer to Figure 51. Method A (Not using EB-1; Fig. 51)

1. Connect the ground wire to the power supply line to ground stud located on the base of the firebox.

2. Connect the black wire of the supply line to either terminal of the speed control unit.

3. The second terminal of the speed control unit is attached to either terminal of the thermal sensor.

4. The second terminal of the thermal sensor is connected to either terminal of the fan motor.

5. The second fan motor terminal is connected to the white wire of the supply line.

A: Speed Control B: Temperature Sensor C: Fan

Decorative Trim Frame Kit

The DV360TKMP Medium Trim Kit in polished brass is available for the 360DVS2 model only. Each kit contains 4 polished brass trim pieces and the necessary attaching screws to frame one side window of the unit.

Installation (Refer to Fig. 52)

1. Remove the top louvre assembly.

2. Lower the bottom louvre assembly to expose the louvre hinges. Unscrew the retaining screws and remove the louvre assembly from the hinges.

3. Remove the retaining screws that secure the top deflector plate (above the top louvre opening), and remove the plate.

Trim - top

Screws

c r e

Trim-right

Trim-left

S c

Trim Window Top/Bottom e w s

Trim - bottom

Top trim piece

Screws

Black

White Ground

CFM105

Fig. 51 Method ‘A’ fan wiring diagram.

Method B

For instruction on wiring the EB-1 Electrical Junction Box, see section EB-1 Electrical Junction Box Connection on Page 10.

Remote Controls

Optional remote control units are available to control different functions of the appliance.

Model Function(s) Controlled

MRC1 ON/OFF MRC2 ON/OFF & Temperature MRC3 ON/OFF & Temperature control with a

digital display and a programmable 24-hour clock

IMT Wall-mounted thermostat control

FP1449

Fig. 52 Decorative trim frame installation.

Top deflector plate

4. Using the screws provided, attach the lower trim piece to the predrilled holes in the lower edge of the bottom louvre opening.

5. Using the screws provided, attach the two side trim pieces to the predrilled holes in the vertical side frames.

6. Use the top deflector plate and the screws removed in step 3 to clamp the top trim piece in place. With the trim piece in place along the top edge, refit and secure the top deflector plate.

7. Reattach the lower louvre panel to the hinges and replace the top louvre assembly.

All protective plastic wrap must be removed from the trim pieces before the appliance is put into service. If plastic wrap is not removed, a health or fire hazard may develop.

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360DVS Series Direct Vent Fireplaces

LIMITED LIFETIME W ARRANTY

PRODUCT COVERED BY THIS WARRANTY

All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.

BASIC WARRANTY

CFM Specialty Home Products (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.

EXTENDED LIFETIME WARRANTY

The heat exchanger, where applicable, and combustion chamber of every Vermont Castings against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document

COMPONENT WARRANTY

CAST IRON: All external and internal cast iron parts are warranted for a period of three years.

Note: On porcelain enamel finished external parts and accessories The Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.

The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.

Dye lot variations with replacement parts and/or accessories can occur and are not covered by warranty.

GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.

BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.

GAS VALVES: Gas valves are covered for a period of one year ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and

mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.

ACCESSORIES: Unless otherwise noted all components and CFM Specialty Home Products company supplied accessories are covered for a period of one year.

CONDITIONS AND LIMITATIONS

• This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/ service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.

• This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.

• The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.

• If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.

Majestic gas product is warranted for life

• Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.

• This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.

• The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)

• Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.

•

SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

• All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.

• The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings or Majestic product

• The warranties as outlined within this document do not apply to chimney components or other non CFM Specialty Home Products accessories used in conjunction with the installation of this product..

• Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).

• The Company will not be responsible for: a) Down drafts or spillage caused by environmental conditions such

as near-by trees, buildings, roof tops, hills, or mountains.

b) Inadequate ventilation or negative air pressure caused by

mechanical systems such as furnaces, fans, clothes dryers, etc.

• This warranty is void if: a) The fireplace has been operated in atmospheres contaminated

by chlorine, fluorine, or other damaging chemicals.

b) The fireplace has been subjected to prolonged periods of

dampness or condensation

c) Any damages to the fireplace, combustion chamber, heat

exchanger or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.

d) Any alteration, willful abuse, accident, or misuse of the product

has occurred.

IF WARRANTY SERVICE IS NEEDED…

1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Specialty Home Products product.

2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.

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Page 40

Efficiency Ratings

Model EnerGuide Ratings Steady State (%) D.O.E.

Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%)

360DVS2RN 62.4 83 84 65 360DVS2RP 62.4 83 84 65 360DVS2EN 62.4 83 84 65 360DVS2EP 62.4 83 84 65 360DVS3RN 62.4 83 84 65 360DVS3RP 62.4 83 84 65 360DVS3EN 62.4 83 84 65 360DVS3EP 62.4 83 84 65 360DVSLRN 62.4 83 84 65 306DVSLRP 62.4 83 84 65 360DVSLEN 62.4 83 84 65

360DVSLEP 62.4 83 84 65 360DVSRRN 62.4 83 84 65 360DVSRRP 62.4 83 84 65 360DVSREN 62.4 83 84 65 360DVSREP 62.4 83 84 65

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

CFM Specialty Home Products

www.majesticproducts.com • www.vermontcastings.com

Majestic 360DVS2, 360DVS3, Vermont Castings 360DVSL, 360DVSR, Vermont Castings 360DVS2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual