Maha Energy D1 3602BA1-GB03 User Manual
Four-Column Vehicle Lift
Trucklift
for passenger cars and vans up to max. gross weight of 8 t/10 t
Standard Operating Procedure
and User’s Manual
Englisch/English
D1 3602BA1-GB03
Trucklift
DITION
E
Version 3 of the 22.10.1997 dated
D1 3602BA1-GB03
Software Version from 4.3
© MAHA GMBH & CO. KG.
All rights reserved. Any reproductions of this document, partial or complete, are only allowed
with prior consent of MAHA GmbH & Co. KG.
All rights reserved in cases of patent granting or registration of design.
The contents of this version have been checked with great care. However, errors cannot be fully
excluded. Please contact MAHA should you find errors of any kind.
Subject to technical change without notice.
These instructions are intended for users with previous technical knowledge in the field of
vehicle testing technology as well as basic computer knowledge and MS-Windows operating
system application.
Windows and Windows for Workgroups is a registered trademark of the Microsoft-Corporation.
ANUFACTURER
M
ERVICE
S
MAHA Maschinenbau Haldenwang GmbH & Co. KG.
Hoyen 20
D-87490 Haldenwang/Allgäu
Telephone: 08374 / 585-0
Telefax: 08374/ 585-499
Internet: http://www.maha.de
e-mail: maha@maha.de
MAHA Maschinenbau Haldenwang GmbH & Co. KG.
- Service dept. Hoyen 20
D-87490 Haldenwang/Allgäu
Hotline: 08374 / 585 + extension
260 for brake testers, test lanes
280 for lifting technology
290 for performance testers, exhaust and air condidioning service equipment
Service: 08374 / 585-110 bis - 113, - 115
Telefax: 08374 / 585-491
II
Trucklift
ABLE OF CONTENTS
T
1 Safety Instructions....................................................................................................1
1.1 Safety Information..........................................................................................................................1
1.2 Further Information ........................................................................................................................2
1.3 Safety Features..............................................................................................................................2
1.4 Safety Guidelines...........................................................................................................................3
2 Description ................................................................................................................5
2.1 Usage, Applications .......................................................................................................................5
2.2 General View .................................................................................................................................5
2.3 Specifications.................................................................................................................................6
2.4 Noise Emissions ............................................................................................................................6
3 Installation.................................................................................................................7
3.1 General Information .......................................................................................................................7
3.2 Installation Location .......................................................................................................................7
3.3 Foundations ...................................................................................................................................8
4 Operation...................................................................................................................9
4.1 Controls..........................................................................................................................................9
4.2 Vehicle Tracks .............................................................................................................................10
4.3 Driving onto the Lift......................................................................................................................11
4.4 Lifting............................................................................................................................................12
4.5 Working on Raised Vehicles........................................................................................................12
4.6 Lowering ......................................................................................................................................13
4.7 Locking the Lift to Prevent Unauthorise d Oper ati on.................................................................... 13
5 Maintenance, Troubleshooting..............................................................................15
5.1 Maintenance ................................................................................................................................15
5.2 Repair Notes................................................................................................................................16
5.3 Troubleshooting Checklist ...........................................................................................................17
5.4 Lowering the Lift in the Event of a Power Failure ........................................................................19
6 Warranty, Service....................................................................................................21
6.1 Warranty ......................................................................................................................................21
6.2 Warranty Exclusion Clause..........................................................................................................21
6.3 Service.........................................................................................................................................22
III
Trucklift
IV
Trucklift
1 Safety Instructions
1.1 Safety Information
Safety Instructions are provided to warn about dangerous situations and to help avoid
injury to people.
The truck lift is only to be used for its
instructions!
trained authorized personnel
Only
Explosion protection!
The truck lift is not to be used in rooms liable to contain explosive mixtures!
lifts have no EX-protection!
The main power switch
In case of emergency, turn switch to 0-position.
Persons are not permitted in the da nger zone during lifting and lowering cycles.
Unauthorized persons
net load capacity
The
Persons may
Before repair-/maintenance-/set up work
tampering.
Secure the lift from unauthorized usage by
All work done on
electricians or service technicians only
Protect all parts of the machinery from humidity and moisture.
not climb
electrical parts
serves as
may not in any way be positioned underneath the
stated on the identification plate of the lift
on or be
intended purpose
may operate the truck lift.
Emergency-Off switch!
transported
of the equipment is to be carried out by
on the
turn off main switch and secure against
locking the main switch.
.
as described in the operating
may not be exceeded!
lift.
lifted vehicle
trained, qualified
Standard
!
D1 3602BA1-GB03 1
Trucklift Safety Instructions
1.2 Further Information
At installation pay attention to the following:
Standard lifting platforms may not be operated in washing halls, rooms with high humidity or
outdoors! The lifting platform must be protected from any form of water splashing! Never
clean the lifting platform with high pressure cleaners or steam cleaners!
In rooms with very low ceilings it is recommended to install a ceiling light barrier. This can be
ordered from the manufacturer.
For safe operation pay attention to the following:
Read the standard operating procedures and user`s manual thoroughly!
accept and is not liable for any claims for damage or service costs incurred due to noncompliance with these operating instructions.
All official Accident Prevention Regulations must be thoroughly complied with!
Damages to
Keep the
Do not deposit any parts on the support arms or on the driving platform.
The
vehicle should be driven slowly onto the lifting platform
unnecessary strain on vehicle and lifting platform.
On
lifting platforms equipped with an axle jack
below the axle jack.
Balancing work
roll off the driving platform.
Pull the parking brake
All work done on impulse sensors and proximity switches should be carried out by
electricians.
low-lying vehicle parts
lifting platform
on the lift while the platform is being
and the
of the vehicle after entering the lifting platform.
are not covered by the warranty.
surrounding work area clean
pay close attention that no objects are
loaded
is forbidden. The vehicle may
.
to avoid putting any
MAHA will not
trained
1.3 Safety Features
The TRUCKLIFT is equipped with the following safety features:
Electronic lift synchronisation monitoring
and ensures that they are synchronised during lifting and lowering. If one carriage blocks all
the drive motors are switched off automatically.
Electronic bearing nut monitoring system
system only permits the unit to be moved to its lower starting position.
Bearing nut wear indicator
replaced.
Drive belt breakage safety system
automatically if a drive belt is defective.
Motor overload protection system
Catch nuts
The
main switch
switched off by turning the switch to position 0.
2 D1 3602BA1-GB03
, which support the load on the lift in the event of failure of the bearing nuts.
doubles as an
, lets you know in good time when the bearing nuts need to be
on all four columns. All motors are switched off
on all four columns.
emergency off switch
. This system monitors all the lifting carriages
on all four columns. If a bearing nut breaks the
. In an emergency, the unit can be
Fehler! Verweisquelle konnte nicht gefunden werden. Trucklift
Adjustable guard rails
columns must be adjusted in such a way, that there is a clearance of approx. 150 mm
between the extension and the connection plates of the column. The adjustable guard rail
can be locked by tightening the M 8 screw.
around the lift and on the ramps. The
guard rails
on the four
150
Adjustable guard rails on all four columns
1.4 Safety Guidelines
The following points were taken into consideration at construction:
The safety regulations correspond with the prEN 1493.
The lifting platform meets the safety demands of the following guidelines:
- 89/392/EWG in connection with 91/368/EWG and 93/44/EWG EG-Maschinery Guidelines.
- 73/23/EWG EG-Low Voltage Guidelines
- 89/336/EWG EG-guidelines regarding electro-magnetic tolerance.
CE-Declaration of Conformity
The
Pay attention during operation:
The Accident Prevention Regulations of the country in which the lifting platform is being
operated apply.
The following guidelines apply within the European Union countries:
- 89/391/EWG Safety and Health Protection for the Employee.
- 89/654/EWG Safety and Health Protection in the Work Area.
- 89/655/EWG Safety and Health Protection when using Working Materials.
- 89/656/EWG Safety and Health Protetion when using personal Protective Clothing.
- 92/58/EWG Safety and/or Health Protection Identification at the Place of Work.
is attached to the Operating Instructions or Test Booklet.
EU-Guidelines are available from
DITR German Information Center for Technical Rules in DIN e.V.
10772 Berlin
D1 3602BA1-GB03 3
Trucklift Safety Instructions
4 D1 3602BA1-GB03
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