Schematic Diagrams and CBA's
Exploded Views
Mechanical and Electrical Parts Lists
Sec. 2: Standard Maintenance
Mechanism Alignment Procedures
Disassembly / Assembly of Mechanism
Deck Exploded Views
Deck Parts List
c Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Survey of versions:
/37 NTSC
CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
KLASS 1 LASER APPARAT
CLASSE 1 PRODUIT LASER
Published by FU-KC 0611 Service AV Systems Printed in The Netherlands Subject to modification
EN 3139 785 31851
MAIN SECTION
Color TV with Built-In
VCR/DVD Player
Sec. 1: Main Section
I Adjustment Procedures
I Schematic Diagrams and CBA’s
I Exploded Views
I Mechanical and Electrical Parts List
Manufactured under license from Dolby Laboratories.
“Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism
Assembly
Laser Beam Radiation
Laser Pickup
Turntable
CAUTION
LASER RADIATION
WHEN OPEN. DO NOT
STARE INTO BEAM.
Location: Top of DVD mechanism.
1-1-1E7NLSP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the
customer, always make a safety check of the
entire instrument, including, but not limited to, the
following items:
a. Be sure that no built-in protective devices are
defective and have been defeated during
servicing. (1) Protective shields are provided
on this chassis to protect both the technician
and the customer. Correctly replace all missing
protective shields, including any removed for
servicing convenience. (2) When reinstalling
the chassis and/or other assembly in the
cabinet, be sure to put back in place all
protective devices, including but not limited to,
nonmetallic control knobs, insulating
fishpapers, adjustment and compartment
covers/shields, and isolation resistor/capacitor
networks. Do not operate this instrument or
permit it to be operated without all
protective devices correctly installed and
functioning. Servicers who defeat safety
features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings
through which an adult or child might be able to
insert their fingers and contact a hazardous
voltage. Such openings include, but are not
limited to, (1) spacing between the picture tube
and the cabinet mask, (2) excessively wide
cabinet ventilation slots, and (3) an improperly
fitted and/or incorrectly secured cabinet back
cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug
prongs. Place the instrument AC switch in the
on position. Connect one lead of an ohmmeter
to the AC plug prongs tied together and touch
the other ohmmeter lead in turn to each tuner
antenna input exposed terminal screw and, if
applicable, to the coaxial connector. If the
measured resistance is less than 1.0 megohm
or greater than 5.2 megohm, an abnormality
exists that must be corrected before the
instrument is returned to the customer. Repeat
this test with the instrument AC switch in the off
position.
d. Leakage Current Hot Check - With the
instrument completely reassembled, plug the
AC line cord directly into a 120 V AC outlet. (Do
not use an isolation transformer during this
test.) Use a leakage current tester or a
metering system that complies with American
National Standards Institute (ANSI) C101.1
Leakage Current for Appliances and
Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on
position and then in the off position, measure
from a known earth ground (metal water pipe,
conduit, etc.) to all exposed metal parts of the
instrument (antennas, handle brackets, metal
cabinet, screw heads, metallic overlays, control
shafts, etc.), especially any exposed metal
parts that offer an electrical return path to the
chassis. Any current measured must not
exceed 0.5 milli-ampere. Reverse the
instrument power cord plug in the outlet and
repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
ANY MEASUREMENTS NOT WITHIN THE
LIMITS SPECIFIED HEREIN INDICATE A
POTENTIAL SHOCK HAZARD THAT MUST
BE ELIMINATED BEFORE RETURNING THE
INSTRUMENT TO THE CUSTOMER OR
BEFORE CONNECTING THE ANTENNA OR
ACCESSORIES.
e. X-Radiation and High Voltage Limits -
Because the picture tube is the primary
potential source of X-radiation in solid-state TV
receivers, it is specially constructed to prohibit
X-radiation emissions. For continued Xradiation protection, the replacement picture
tube must be the same type as the original.
Also, because the picture tube shields and
mounting hardware perform an X-radiation
protection function, they must be correctly in
place. High voltage must be measured each
time servicing is performed that involves B+,
horizontal deflection or high voltage. Correct
operation of the X-radiation protection circuits
also must be reconfirmed each time they are
serviced. (X-radiation protection circuits also
CURRENT
TESTER
+
EARTH
GROUND
_
1-2-1T2221_ISP
may be called “horizontal disable” or “hold
down.”) Read and apply the high voltage limits
and, if the chassis is so equipped, the Xradiation protection circuit specifications given
on instrument labels and in the Product Safety
& X-Radiation Warning note on the service
data chassis schematic. High voltage is
maintained within specified limits by close
tolerance safety-related components/
adjustments in the high-voltage circuit. If high
voltage exceeds specified limits, check each
component specified on the chassis schematic
and take corrective action.
2. Read and comply with all caution and safetyrelated notes on or inside the receiver cabinet, on
the receiver chassis, or on the picture tube.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV
receiver. Design alterations and additions,
including, but not limited to circuit modifications
and the addition of items such as auxiliary audio
and/or video output connections, might alter the
safety characteristics of this receiver and create a
hazard to the user. Any design alterations or
additions will void the manufacturer's warranty and
may make you, the servicer, responsible for
personal injury or property damage resulting
therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion
protection, replace the picture tube only with one
of the same type number. Do not remove, install,
or otherwise handle the picture tube in any
manner without first putting on shatterproof
goggles equipped with side shields. People not so
equipped must be kept safely away while picture
tubes are handled. Keep the picture tube away
from your body. Do not handle the picture tube by
its neck. Some “in-line” picture tubes are equipped
with a permanently attached deflection yoke;
because of potential hazard, do not try to remove
such “permanently attached” yokes from the
picture tube.
5. Hot Chassis Warning -
a. Some TV receiver chassis are electrically
connected directly to one conductor of the AC
power cord and maybe safety-serviced without
an isolation transformer only if the AC power
plug is inserted so that the chassis is
connected to the ground side of the AC power
source. To confirm that the AC power plug is
inserted correctly, with an AC voltmeter,
measure between the chassis and a known
earth ground. If a voltage reading in excess of
1.0V is obtained, remove and reinsert the AC
power plug in the opposite polarity and again
measure the voltage potential between the
chassis and a known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground
regardless of the AC plug polarity. This chassis
can be safety-serviced only with an isolation
transformer inserted in the power line between
the receiver and the AC power source, for both
personnel and test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not
isolated from the AC power line. The two
ground systems are electrically separated by
insulation material that must not be defeated or
altered.
6. Observe original lead dress. Take extra care to
assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch
thermally hot parts, c. the AC supply, d. high
voltage, and, e. antenna wiring. Always inspect in
all areas for pinched, out of place, or frayed wiring.
Check AC power cord for damage.
7. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or
wiring that meet original specifications.
Additionally, determine the cause of overheating
and/or damage and, if necessary, take corrective
action to remove any potential safety hazard.
8. Product Safety Notice - Some electrical and
mechanical parts have special safety-related
characteristics which are often not evident from
visual inspection, nor can the protection they give
necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are
identified by a # on schematics and in parts lists.
Use of a substitute replacement that does not
have the same safety characteristics as the
recommended replacement part might create
shock, fire, and/or other hazards. The product's
safety is under review continuously and new
instructions are issued whenever appropriate.
Prior to shipment from the factory, our products
are strictly inspected to confirm they comply with
the recognized product safety and electrical codes
of the countries in which they are to be sold.
However, in order to maintain such compliance, it
is equally important to implement the following
precautions when a set is being serviced.
1-2-2T2221_ISP
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F.Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
When replacing the power transformer in sets
where the connections between the power cord
and power transformer primary lead wires are
performed using crimp type connectors, in order to
prevent shock hazards, perform carefully and
precisely the following steps.
Replacement procedure
1) Remove the old connector by cutting the wires
at a point close to the connector.
Important: Do not re-use a connector (discard
it).
2) Strip about 15 mm of the insulation from the
ends of the wires. If the wires are stranded,
twist the strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve
at the center position. Be sure to crimp fully to
the complete closure of the tool.
L. When connecting or disconnecting the DVD/VCR
connectors, first, disconnect the AC plug from the
AC supply socket.
1-2-3T2221_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and
wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified
values in order to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line VoltageRegion
110 to 130 V
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
U.S.A. or
Canada
Clearance
Distance (d), (d’)
≥ 3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.).
Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across both terminals of load Z.
See Fig. 2 and following table.
d'd
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line VoltageRegionLoad ZLeakage Current (i)Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
U.S.A. or
Canada
0.15 µF CAP. & 1.5 kΩ
RES. Connected in parallel
1-2-4T2221_ISP
i ≤ 0.5 mA rms
Exposed accessible
parts
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
Information about lead-free soldering
Philips CE is producing lead-free sets from 1.1.2005
onwards.
IDENTIFICATION
Regardless of special logo (not always
indicated)
One must treat all sets from
onwards, according to the next rule:
Serial Number gives a 9-digit. Digit 2&3 shows the
WEEK, and digit 4 shows the YEAR.
So from onwards=from 1 Jan 2005 onwards
Important note
must be treated in this way as long as you avoid
mixing solder-alloys (leaded/ lead-free). So best to
always use SAC305 and the higher temperatures
belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
• Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solderpaste is required, please contact the manufacturer
of your solder-equipment. In general use of solderpaste within workshops should be avoided because
paste is not easy to store and to handle.
• Use only adequate solder tools applicable for lead-
free solder alloy. The solder tool must be able
• To reach at least a solder-temperature of 400°C,
• To stabilize the adjusted temperature at the solder-
• To exchange solder-tips for different applications.
• Adjust your solder tool so that a temperature around
360°C
solder joint. Heating-time of the solder-joint should
not exceed ~ 4 sec. Avoid temperatures above
400°C otherwise wear-out of tips will rise drastically
and flux-fluid will be destroyed. To avoid wear-out of
tips switch off un-used equipment, or reduce heat.
015
: In fact also products of year 2004
tip
- 380°C is reached and stabilized at the
1 Jan 2005
* Be careful to avoid a short circuit.
1-3-1T2221_SN
• Mix of lead-free solder alloy / parts with leaded
solder alloy / parts is possible but PHILIPS
recommends strongly to avoid mixed solder alloy
types (leaded and lead-free).
If one cannot avoid or does not know whether
product is lead-free, clean carefully the solder-joint
from old solder alloy and re-solder with new solder
alloy (SAC305).
• Use only original spare-parts listed in the Service-
Manuals. Not listed standard-material (commodities)
has to be purchased at external companies.
• Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for desoldering always use the lead-free temperature
profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
'dry-packaging' (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on indicatorlabel in the bag, the BGA-IC possibly still has to be
baked dry. (MSL=Moisture Sensitivity Level). This
will be communicated via AYS-website.
Do not re-use BGAs at all.
• For sets produced before 1.1.2005 (except products
of 2004), containing leaded solder-alloy and
components, all needed spare-parts will be available
till the end of the service-period. For repair of such
sets nothing changes.
• On our website
www.atyourservice.ce.Philips.com
information to:
• BGA-de-/soldering (+ baking instructions)
• Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information within
the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
you find more
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
Hot-air
Flat Pack-IC
Desoldering
CBA
Masking
Tape
Tweezers
1-3-2T2221_SN
Machine
Flat Pack-IC
Fig. S-1-2
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
To Solid
Mounting Point
CBA
Hot Air Blower
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
Tweezers
Fig. S-1-6
1-3-3T2221_SN
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-3-4T2221_SN
PREPARATION FOR SERVICING
How to Enter the Service Mode
Caution 1:
1. Optical sensors system are used for Tape Start
and End Sensor on this equipment. Read this
page carefully and prepare as described on this
page before starting to service; otherwise, the unit
may operate unexpectedly.
Preparing 1:
1. Cover Q1202 (START SENSOR) and Q1201
(END SENSOR) with Insulation Tape or enter the
service mode to activate Sensor Inhibition
automatically.
Note: Avoid playing, rewinding or fast forwarding the
tape to its beginning or end, because both
Tape End Sensors are not active.
How to Enter the Service Mode
1. Turn power on.
2. Use service remote control unit and press [DISC
MENU] button. (See page 1-7-1.)
3. When entering the service mode, one of the
number (1, 2 or 4) will be displayed at corners of
the screen.
4. During the service mode, electrical adjustment
mode can be selected by remote control key.
(Service remote control unit).
Details are as follows.
KeyAdjustment Mode
9
VOL oNo need to use.
VOL p
Caution 2:
1. The deck mechanism assembly is mounted on the
Main CBA directly, and SW1211 (REC-SAFETY
SW) is mounted on the Main CBA. When deck
mechanism assembly is removed from the Main
CBA due to servicing, this switch can not be
operated automatically.
V. Shift/V.Size adjustment: See
adjustment instructions page 1-7-5.
Cut-off adjustment: See adjustment
instructions page 1-7-3.
White balance adjustment: See
adjustment instructions page 1-7-4.
Preparing 2:
1. To eject the tape, press the [STOP/EJECT] button
on the unit (or Remote Control).
2. When you want to record during the Service
mode, press the [Rec] button while depressing
SW1211 (REC-SAFETY SW) on the Main CBA.
Q1201
(END SENSOR)
Q1202
(START SENSOR)
KeyAdjustment Mode
Picture adjustment mode: Press the
[PICTURE] button to change from BRT
(Bright), *CNT (Contrast), *COL (Color),
PICTURE
0No need to use.
1No need to use.
2
3No need to use.
4
5
6No need to use.
7
*TNT(Tint), *V-T(V-Tint) and *SHP
(Sharp). Press [CH. o/p] buttons to
display Initial Value.
*Marked items are not necessary to
adjust normally.
H f
adjustment mode: See adjustment
0
instructions page 1-7-2.
Auto record mode: Perform recording
(15 Sec.) --> Stop --> Rewind (Zero
return) automatically.
Head switching position adjustment:
See adjustment instructions page 1-7-6.
Purity check mode: Shows Red, Green,
Blue or White cyclically on the screen
each time the [7] button is pressed.
SW1211
(REC-SAFETY SW)
MAIN CBA
8
H. Position adjustment: See adjustment
instructions page 1-7-5.
1-4-1T2221PFS
OPERATING CONTROLS AND FUNCTIONS
NOTE:
Front and Rear Cabinet illustrations are different from the actual model since these pages are made
extracts from the Owners Manual.
1-5-1T2221IB
1-5-2T2221IB
1-5-3T2221IB
1-5-4T2221IB
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
CAUTION!
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[3] CRT[2] Tray Chassis Unit
[7] Function CBA
[4] DVD
Mechanism
[5] DVD Main
CBA Unit
[6] Sub CBA
[8] Deck Assembly
[9] Main CBA
2. Disassembly Method
Removal
Step/
Loc.
No.
Part
Remove/*Unhook/
Fig.
No.
Unlock/Release/
Unplug/Unclamp/
Note
Desolder
Removal
Step/
Loc.
No.
Part
Remove/*Unhook/
Fig.
No.
Unlock/Release/
Unplug/Unclamp/
Note
Desolder
[9]Main CBAD2 5(S-11)---
↓
(1)
↓
(2)
↓
(3)
↓
(4)
↓
(5)
Note:
(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order. These numbers
are also used as the Identification (location) No. of
parts in figures.
(2) Parts to be removed or installed.
(3) Fig. No. showing procedure of part location
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
CN = Connector
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5) Refer to the following “Reference Notes in the
Ta b le ” .
Rear
[1]
Cabinet
Tr ay
[2]
Chassis
Unit
[3]CRT
DVD
[4]
Mechanism
DVD Main
[5]
CBA Unit
[6]Sub CBA
Function
[7]
CBA
Deck
[8]
AssemblyD2D5
6(S-1), (S-2), (S-3A),
D1
(S-3B)
Anode Cap, *CN2501,
D2
CRT CBA, *CN1601,
D3
*CN3802, *CN2571,
D5
*CN3801
D3
4(S-4)---
D5
D2
4(S-5), *CN201,
D4
*CN301
D5
---
2, 3
D2
D4D5*CN1, *CN2---
D2D55(S-6), *CN1301,
*CN1602, *CL2601
D2
*CN2401---
D5
---
3(S-7), Top Shield,
5(S-8), (S-9), (S-10),
*CL1201, *CL1401,
*CL1402, *CL1403
1
4
1-6-1T2221DC
Reference Notes in the Table
CAUTION!
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
1. CAUTION 1: Discharge the Anode Lead of the
CRT with the CRT Ground Wire before removing
the Anode Cap.
Disconnect the following: Anode Cap, CN2501,
CRT CBA, CN1601, CN3802, CN2571 and
CN3801. Then remove Tray Chassis Unit.
2. CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc., during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
1) Disconnect Connector (CN301) on the DVD
Main CBA Unit.
2) Short the three short lands of FPC cable with
solder before removing the FFC cable (CN201)
from it. If you disconnect the FFC cable
(CN201), the laser diode of pickup will be
destroyed. (Fig. D4)
3) Remove DVD Mechanism.
3. CAUTION 3: When reassembling, confirm the
FFC cable (CN201) is connected completely. Then
remove the solder from the three short lands of
FPC cable. (Fig. D4)
4. Remove three screws (S-7) and remove Top
Shield. Remove screws 5(S-8), (S-9) and (S-10).
Then, desolder connectors (CL1201, CL1401,
CL1402, CL1403) and lift up the Deck Assembly.
(S-1)
(S-1)
(S-1)
(S-2)
(S-3A)
(S-1)
(S-3B)
(S-1)
[1] Rear Cabinet
Fig. D1
1-6-2T2221DC
[2] Tray Chassis Unit
(S-5)
(S-6)
(S-5)
[4] DVD
Mechanism
(S-6)
(S-6)
[6] Sub CBA
(S-7)
(S-8)
(S-8)
[5] DVD Main
CBA Unit
(S-11)
Top Shield
(S-7)
(S-8)
[8] Deck Assembly
[7] Function CBA
(S-11)
(S-9)
(S-11)
[9] Main CBA
(S-10)
Fig. D2
1-6-3T2221DC
Anode Cap
(S-4)
(S-4)
[3] CRT
CRT CBA
(S-4)
(S-4)
Fig. D3
DVD Mechanism
Short the three short lands by soldering.
(Either of two places.)
FPC Cable
View for A
A
Fig. D4
1-6-4T2221DC
DVD MAIN CBA UNIT
CN301
ANODE
CRT
GND
CL2504A
FOCUS
JUNCTION-B
CBA
TO SPEAKER
CL3801
CN3801
FUNCTION CBA
CN1803
CN2801
CN2401
SUB CBA
MAIN CBA
CL1403
CN201
CN2A
CN2571
CN1A
CN2
CN2503
CL2501A
CN1
CL2601
CN2502
CN1602CN1301
SCREEN
CRT CBA
CN2501
CL2501B
CN1802
CN3802
CL3802
TO SPEAKER
JUNCTION-A CBA
DECK ASSEMBLY
CL1401
CL1402
CN1601
AC CORD
CL1201
TUNER
ACE HEAD
ASSEMBLY
FE HEAD
CYLINDER
ASSEMBLY
CAPSTAN
MOTOR
Fig. D5
1-6-5T2221DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: “CBA” is abbreviation for
“Circuit Board Assembly.”
Note: Electrical adjustments are required after
replacing circuit components and certain
mechanical parts. It is important to perform
these adjustments only after all repairs and
replacements have been completed.
Also, do not attempt these adjustments unless
the proper equipment is available.
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White
Window, Red Color, Dot Pattern, Gray Scale,
Monoscope, Multi-Burst)
2. Turn the power on. (Use main power on the TV
unit.)
3. To enter the TV mode, press [CH. o / p] buttons
on the TV unit.
4. Press [DISC MENU] button on the service remote
control unit. Version of micro computer will display
on the CRT. (Ex: BA4-0.16)
X-Ray Protection Test
X-Ray protection test should be done when replacing
any parts of this chassis.
1. Short both ends of R2592 (on Sub CBA).
2. Confirm that the main power turns off.
3. If the main power does not turn off, then replace
the following parts (D2591, Q2591, R2592,
R2593, R2594 and IC1201).
4. Perform steps 1 to 3 again.
1. DC 120V (+B) Adjustment
How to make service remote control
unit:
1. Prepare normal remote control unit (Part No.
NE204UD or NE209UD). Remove 4 screws from
the back lid (Fig. 1).
Screws
Remote control unit (bottom)
2. Cut off pin 10 of the remote control
microprocessor and short circuit pins 10 and 17 of
the microprocessor with a jumper wire
Fig. 1
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dark and
unit does not operate correctly.
Test PointAdj. PointModeInput
TP2501(+B)
TP2504(GND)
TapeM. EQ.Spec.
---DC Voltmeter+120±1.0 V DC
Note: TP2501(+B), TP2504(GND) --- Sub CBA,
VR1601 --- Main CBA
1. Connect the unit to AC Power Outlet.
2. Connect DC Volt Meter to TP2501(+B) and
TP2504(GND).
3. Adjust VR1601 so that the voltage of TP2501(+B)
becomes +120±1.0 V DC.
VR1601------
1-7-1T2221EA
2. Setting for CONTRAST, COLOR,
TINT, V-TINT and SHARP Data
Values
General
1. Enter the Service mode. (See page 1-7-1.)
2. Press [PICTURE] button on the service remote
control unit. Display changes “BRT,” “CNT,” “COL,”
“TNT,” “V-T,” and “SHP” cyclically when [PICTURE]
button is pressed.
3. H f0 Adjustment
Purpose: To get correct horizontal position and size of
screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test PointAdj. PointModeInput
R2583[CH. o / p] buttonsVideo---
TapeM. EQ.Spec.
CONTRAST (CNT)
1. Press [PICTURE] button on the service remote
control unit. Then select “CONTRAST (CNT)”
display.
2. Press [CH. o / p] buttons on the service remote
control unit so that the value of “CONTRAST
(CNT)” becomes 90.
COLOR (COL)
1. Press [PICTURE] button on the service remote
control unit. Then select “COLOR (COL)” display.
2. Press [CH. o / p] buttons on the service remote
control unit so that the value of “COLOR (COL)”
becomes 58.
TINT (TNT)
1. Press [PICTURE] button on the service remote
control unit. Then select “TINT (TNT)” display.
2. Press [CH. o / p] buttons on the service remote
control unit so that the value of “TINT (TNT)”
becomes 55.
V-TINT (V-T)
1. Press [PICTURE] button on the service remote
control unit. Then select “V-TINT (V-T)” display.
2. Press [CH. o / p] buttons on the service remote
control unit so that the value of “V-TINT (V-T)”
becomes 55.
---Frequency Counter 15.734 kHz±300 Hz
Note: R2583 --- Sub CBA
1. Connect frequency counter to R2583.
2. Operate the unit for at least 20 minutes.
3. Enter the Service mode. (See page 1-7-1.) Press
[2] button on the remote control unit and select HADJ mode.
4. Press [CH. o / p] buttons on the remote control
unit so that the display will change “0” to “7.”
5. At this moment, choose display “0” to “7” when the
frequency counter display is closest to 15.734 kHz
± 300 Hz.
SHARP (SHP)
1. Press [PICTURE] button on the service remote
control unit. Then select “SHARP (SHP)” display.
2. Press [CH. o / p] buttons on the service remote
control unit so that the value of “SHARP (SHP)”
becomes 48.
Note: BRIGHT data value does not need to be
adjusted because this setting is performed in
other setting.
1-7-2T2221EA
4. Cut-off Adjustment
Purpose: To adjust the beam current of R, G, B, and
screen voltage.
Symptom of Misadjustment: White color may be
reddish, greenish or bluish.
Test PointAdj. PointModeInput
Screen-Control
---
TapeM. EQ.Spec.
---
[CH. o / p]
buttons
Pattern
Generator
Figure
RF
See Reference
Notes below.
Black
Raster
Test pointAdj. PointModeInput
---VR2531---Monoscope
TapeM. EQ.Spec.
---Pattern Generator90+1%/-5%
Note: VR2531 --- Sub CBA
1. Input monoscope pattern.
2. Adjust VR2531 so that the monoscope pattern is
90+1%/-5% of display size and the circle is round.
6. H. Pincushion Adjustment
Purpose: To obtain straight line on the screen.
Symptom of Misadjustment: Straight line image may
not be properly displayed.
Test pointAdj. PointModeInput
Pattern Generator
RF Input
Fig. 2
Notes: Screen Control --- FBT (Sub CBA),
FBT = Fly Back Transformer,
Use the Remote Control Unit.
1. Degauss the CRT and allow the unit to operate for
20 minutes before starting the alignment.
2. Input the Black raster signal from RF input.
3. Enter the Service mode. (See page 1-7-1.)
4. Press the [VOL p] button.
(Press [VOL p] button then display will change
“C/D”, “7F” and Initial Setting.)
5. Choose CUT OFF/DRIVE mode then press [1]
button. This adjustment mode is CUT OFF (R).
6. Increase the screen control so that the horizontal
line just appears on the CRT.
7. Press the [CH. o / p] buttons until the horizontal
line becomes white.
8. Choose CUT OFF/DRIVE mode then press [2]
button. This adjustment mode is CUT OFF (G).
Press [CH. o / p] buttons until the horizontal line
becomes white.
9. Choose CUT OFF/DRIVE mode then press [3]
button. This adjustment mode is CUT OFF (B).
Press [CH. o / p] buttons until the horizontal line
becomes white.
---VR2530---Crosshatch
TapeM. EQ.Spec.
---Pattern GeneratorSee below
Note: VR2530 --- Sub CBA
1. Input crosshatch pattern.
2. Adjust VR2530 so that the lines of the crosshatch
pattern become straight.
5. H. Size Adjustment
Purpose: To obtain correct size of screen image.
Symptom of Misadjustment: Size of screen image
may not be properly displayed.
1-7-3T2221EA
7. White Balance Adjustment
8. Sub-Brightness Adjustment
Purpose: To mix red, green and blue beams correctly
for pure white.
Symptom of Misadjustment: White becomes bluish
or reddish.
Test PointAdj. PointModeInput
Screen
TapeM . E Q.Spec .
---
Note: Use service remote control unit
1. Operate the unit more than 20 minutes.
2. Face the unit to the east. Degauss the CRT using
a degaussing coil.
3. Input the White Raster (APL 100%).
4. Set the color analyzer to the CHROMA mode and
after zero point calibration, bring the optical
receptor to the center on the tube surface (CRT).
5. Enter the Service mode. Press [VOL p] button on
the service remote control unit and select “C/D”
mode. (Display changes “C/D”, “7F” and Initial
Setting cyclically when [VOL p] button is pressed.)
6. Press [4] button on the service remote control unit
for Red adjustment. Press [5] button on the service
remote control unit for Blue adjustment.
7. In each color mode, press [CH. o / p] buttons to
adjust the values of color.
8. Adjust Red and Blue color so that the temperature
becomes 9200K (x: 286 / y: 294) ±3%.
9. At this time, re-check that horizontal line is white. If
not, re-adjust Cut-off Adjustment until the
horizontal line becomes pure white.
10. Turn off and on again to return to normal mode.
Receive APL 100% white signal and confirm that
Chroma temperatures become 9200K (x: 286 / y:
294) ±3%.
Note: Confirm that Cut Off Adj. is correct after this
adjustment, and attempt Cut Off Adj. if needed.
[CH. o / p]
buttons
Pattern
Generator,
Color analyzer
Figure
Color Analyzer
RF
See below
White Raster
(APL 100%)
Fig. 3
Purpose: To get proper brightness.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.
Test PointAdj. PointModeInput
---
TapeM. EQ.Spec.
---
White
Note: SMPTE Setup level --- 7.5 IRE
1. Enter the Service mode. (See page 1-7-1.)
Then input SMPTE signal from RF input.
2. Press [PICTURE] button. (Press [PICTURE]
button then display will change BRT, CNT, COL,
TNT, V-T, and SHP). Select BRT and press [CH. o
/ p] buttons so that the bar is just visible (See
above figure).
[CH. o / p]
buttons
Pattern
Generator
Figure
---
SMPTE
7.5IRE
See below
Black
This bar
just
visible
Fig. 4
1-7-4T2221EA
9. Focus Adjustment
11. V. Shift Adjustment
Purpose: Set the optimum Focus.
Symptom of Misadjustment: If Focus Adjustment is
incorrect, blurred images are shown on the display.
Test PointAdj. PointModeInput
---Focus Control---Monoscope
TapeM. EQ.Spec.
---Pattern GeneratorSee below
Note: Focus VR --- FBT (Sub CBA),
FBT = Fly Back Transformer
1. Operate the unit more than 30 minutes.
2. Face the unit to the East and degauss the CRT
using a degaussing coil.
3. Input the monoscope pattern.
4. Adjust the Focus Control on the FBT to obtain a
clear picture.
10. H. Position Adjustment
Purpose: To obtain correct horizontal position of
screen image.
Symptom of Misadjustment: H. position may not be
properly displayed.
Test PointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern Generator---
1. Enter the Service mode. (See page 1-7-1.)
Press [8] button on the remote control unit and
select H-P mode.
2. Input monoscope pattern.
3. Press [CH. o / p] buttons on the remote control
unit so that the left and right side of the
monoscope pattern are equal to each other.
[CH. o / p]
buttons
---Monoscope
Purpose: To obtain correct vertical position of screen
image.
Symptom of Misadjustment: If V. position is
incorrect, vertical position of image on the screen may
not be properly displayed.
Test PointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern Generator---
1. Enter the Service mode. (See page 1-7-1.)
Press [9] button on the remote control unit and
select V-P mode. (Press [9] button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press [CH. o / p] buttons on the remote control
unit so that the top and bottom of the monoscope
pattern are equal to each other.
[CH. o / p]
buttons
---Monoscope
12. V. Size Adjustment
Purpose: To obtain correct vertical height of screen
image.
Symptom of Misadjustment: If V. Size is incorrect,
vertical height of image on the screen may not be
properly displayed.
Test PointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-7-1.)
Press [9] button on the remote control unit and
select V-S mode. (Press [9] button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press [CH. o / p] buttons on the remote control
unit so that the monoscope pattern is 90±5% of
display size and the circle is round.
[CH. o / p]
buttons
---Monoscope
1-7-5T2221EA
13. Head Switching Position
Adjustment
Purpose: Determine the Head Switching Position
during Playback.
Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Note: Unit reads Head Switching Position
automatically and displays it on the screen (Upper Left
Corner).
1. Playback test tape (VFMS0001H6).
2. Enter the Service mode. (See page 1-7-1.)
Then press the number [5] button on the remote
control unit.
3. The Head Switching position will display on the
screen; if adjustment is necessary follow step 4.
6.5H(412.7µs) is preferable.
4. Press [CH. o] or [CH. p] button on the remote
control unit if necessary. The value will be
changed in 0.5H steps up or down. Adjustable
range is up to 9.5H. If the value is beyond
adjustable range, the display will change as:
Lower out of range: 0.0H
Upper out of range: -.-H
The following 2 adjustments normally are not
attempted in the field. They should be done only
when replacing the CRT then adjust as a
preparation.
14. Purity Adjustment
Purpose: To obtain pure color.
Symptom of Misadjustment: If Color Purity
Adjustment is incorrect, large areas of color may not
be properly displayed.
Test PointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern GeneratorSee below
GREENREDBLUE
Deflection Yoke
Purity Magnet
Figure
---*Red Color
Fig. 5
* This becomes RED COLOR if the [7] button is
pressed while in service mode.
1. Set the unit facing east.
2. Operate the unit for over 30 minutes before
adjusting.
3. Fully degauss the unit using an external
degaussing coil.
4. Set the unit to the AUX mode which is located
before CH2 then input a red raster from video in.
5. Loosen the screw on the Deflection Yoke Clamper
and pull the Deflection Yoke back away from the
screen. (See Fig. 6.)
6. Loosen the Ring Lock and adjust the Purity
Magnets so that a red field is obtained at the
center of the screen. Tighten Ring Lock. (See Fig.
5, 6.)
7. Slowly push the Deflection Yoke toward the bell of
the CRT and set it where a uniform red field is
obtained.
8. Tighten the clamp screw on the Deflection Yoke.
1-7-6T2221EA
15. Convergence Adjustment
Purpose: To obtain proper convergence of red, green
and blue beams.
Symptom of Misadjustment: If Convergence
Adjustment is incorrect, the edge of white letters may
have color edges.
Test PointAdj. PointModeInput
6. Fix the Deflection Yoke by carefully inserting the
DY Wedges between CRT and Deflection Yoke.
---
C.P. Magnet (RB)
C.P. Magnet (RB-G)
Deflection Yoke
Dot Pattern
--Crosshatch
TapeM. EQ.Spec.
---Pattern GeneratorSee below
Figure
CRT
RB-GRB
RING LOCK
SCREW
C.P. MAGNET CLAMPER
C.P. MAGNET
DY WEDGE
COIL
SCREW
COIL CLAMPER
DEFLECTION YOKE
PURITY
Fig. 6
C.P. MAGNET (RB)
R
R
or
G
B
G
B
Fig. 7
C.B. MAGNET (RB-G)
RB
RB
G
G
Fig. 8
1. Set the unit to the AUX mode which is located
before CH2 then input a dot or crosshatch pattern.
2. Loosen the Ring Lock and align red with blue dots
or crosshatch at the center of the screen by
rotating (RB) C.P. Magnets. (See Fig. 7.)
3. Align red / blue with green dots at the center of the
screen by rotating (RB-G) C.P. Magnet.
(See Fig. 8.)
4. Fix the C.P. Magnets by tightening the Ring Lock.
5. Remove the DY Wedges and slightly tilt the
Deflection Yoke horizontally and vertically to
obtain the best overall convergence.
1-7-7T2221EA
Adjustment Points and Test Points
Main CBA
VR1601
+B ADJ
TP2504
(GND)
TP2501
(+B Adjustment)
R2583
H ADJ.
UPPER
FOCUS VR
LOWER
SCREEN VR
Sub CBA
VR2530
H. Pincushion
VR2531
H.SIZE
1-7-8T2221EA
HOW TO INITIALIZE THE TV/DVD/VCR
To put the program back at the factory-default, initialize the TV/DVD/VCR as the following procedure.
< DVD Section >
1. Turn the power on and press [SELECT] button on
the remote control unit to put the TV/DVD/VCR
into DVD mode.
2. Press [1], [2], [3], [4], and [DISPLAY] buttons on
the remote control unit in that order.
Fig. a appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
EXIT: SELECTEEPROM CLEAR : CLEAR
Fig. a
"
" differ depending on the models.
*******
3. Press [CLEAR] button on the remote control unit.
Fig. b appears on the screen.
< TV/VCR Section >
1. Use the service remote control unit.
2. Turn the power on. (Use main power on the TV
unit.)
3. Press [DISC MENU] button on the service remote
control unit to enter the Service mode. (Refer to
“How to enter the Service mode” on page 1-7-1.)
4. Press [VOL p] button on the service remote
control unit twice, and confirm that OSD indication
is “7F = FF.” If needed, set it to become “7F = FF”
by pressing [CH. o / p] buttons on the service
remote control unit.
5. Confirm that OSD indication on the four corners
on TV screen changes from on and off light
indication to red by pressing a [DISPLAY] button.
(It is necessary for one or two seconds.)
6. Turn the power off by pressing main power button
on the TV unit, and unplug the AC cord from the
AC outlet.
MODEL : *******
Version
Region
: *.**
: *
EXIT: SELECTEEPROM CLEAR : CLEAR
Fig. b
EEPROM CLEAR : OK
When “OK” appears on the screen, the factory
default will be set.
4. To exit this mode, press [CH. o / p] or [SELECT]
button to go to TV mode, or press [STANDBY-ON]
button to turn the power off.
1-8-1T2221INT
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