Luxor eco line 72/180–190W, eco line 60/225–235W, eco line 60/240–250W Installation Instructions Manual
ECo linE:
ModulEs CorrECtly
MountEd
tablE of
ContEnts
3 | 20
inforMation rEgarding
this Manual
safEty
instruCtions
MEChaniCal
installation
ElECtriCal
installation
troublEshooting,
MaintEnanCE
04-06
07-08
09-13
14-16
17-19
inforMation rEgarding
this Manual
1.1 objECt
This manual contains information about the installation and safe handling of Luxor Solar GmbH photovoltaic modules:
+ eco line 72 / 180 – 190 W (monocrystalline)
+ eco line 60 / 225 – 235 W (polycrystalline)
+ eco line 60 / 240 – 250 W (monocrystalline)
These modules are hereinafter referred to as "module"
and Luxor Solar GmbH as "Luxor".
1.2 targEt group
Special skills and expert knowledge are required for
the installation of photovoltaic systems. This document is intended for corresponding specialists.
This manual must be read and understood prior to
installation. In case of any questions, please contact
our sales department for further explanations. During
installation of the module, the installer must adhere to
all safety precautions in accordance with this manual
and to the valid local regulations. Before installation of
a photovoltaic system, the installer must become familiar with the mechanical and electrical requirements
of such a system. Keep this manual in a safe place for
future reference (care and maintenance) and for the
case of the sale or disposal of the modules.
1.3 Validity
Luxor reserves the right to make modifications to the
modules or assembly instructions at any time without
notice.
Please contact Luxor if you have any questions
regarding the validity of the documents.
5 | 20
1.4 guarantEE and propEr usE
The current Luxor guarantee policy for photovoltaic
modules shall apply.
1.5 liability ExClusion
As the use of these instructions and the circumstances or methods of installation, operation, use
and maintenance of the photovoltaic (PV) products
are beyond its influence, Luxor shall not assume any
responsibility and explicitly rejects any liability for
loss, damage or expenses resulting from or in any
way associated with the installation, operation, use or
maintenance. Luxor shall not assume responsibility
for any infringement of patents or other third-party
rights resulting from the use of the PV product. A
license under a patent or patent rights shall not be
granted, neither by implication nor by any other way.
The information in these instructions are based on the
knowledge and experience of Luxor and are stated
in good faith. This information, including the product
specifications (without restrictions) and suggestions,
neither represent an explicit nor implied guarantee.
Luxor reserves the right to change the instructions,
the PV product, the specifications or product
information sheets without notice.
1.6 usEd syMbols
The following symbols are used in the manual:
Warning of life-threatening injuries
in case of non-observance
Warning of material damage
in case of non-observance
Indication of useful
information
!
1.7 rEgulatory proVisions
All technical rules for planning, installation and
operation of PV systems must be adhered to.
The following standards and regulations merely
represent an excerpt:
+ DIN VDE 0100 Installation of power installations
with nominal voltages up to 1,000 V
+ VDI 6012 p. 2 Local energy systems in buildings
+ DIN 1055 Load assumptions for structures
+ VDE 0185 Lightning protection
+ BGR 203 Safety regulations of the trade associa-
tion for roof work
+ BGV A2, A3 Electrical systems and equipment
+ Regulations of the central organisation of the
German roofing craft – professional association of
roofing, wall and waterproofing technology
+ Regulations of the local grid operators
+ Regional building regulations
1.8 produCt idEntifiCation
Each module has labels on the back containing the
following information:
+ Identification label: describes the product type; rat-
ed output, rated current, rated voltage, open circuit
voltage, short circuit current acc. to the standard
conditions, as well as the maximum system voltage,
dimensions and weight and the position of the
mounting holes and other technical specifications
can be taken from the datasheets provided.
+ Barcode: Each individual module has a unique
serial number. There is only one barcode on each
module. It is permanently attached to the inside
of the module and is visible from the front. This
barcode is inserted before lamination
Caution!
Removal or defacing of one or several labels
is not permissible! In case of infringement, all
guarantee claims become null and void!
!
7 | 20
2.1 hazard warnings
+ Installation may only be performed by specialists.
+ Keep children away from the system during the
transport and installation of the mechanical and
electrical components.
+ Installers are liable themselves for the entire
risk with regard to accidents and injuries during
installation, including but not restricted to injuries
caused by electric shock.
+ Please adhere to the safety instructions for working
with direct current.
+ A single module can generate direct current volt-
ages of more then 30 volts in direct sunlight. In
case of series connection of the modules, the total
voltage corresponds with the total of the individual
module voltages. If the modules are connected in
parallel, the total current strength corresponds with
the total of the current strengths of the individual
modules. Even contact with a direct current voltage
safEty
instruCtions
of 30 volts or higher is potentially dangerous.
+ Never disconnect the module under load. Before
working on the PV system, disconnect the AC and
DC inverter circuits.
+ Cover the module fully with a non-transparent
material during installation to avoid the generation
of current.
+ Only use insulated tools approved for working on
electrical equipment. Do not insert any electrically
conducting parts into the ports of the modules.
+ Do not carry out any work on the PV system in
case of wet weather conditions or strong winds.
+ Use proper fall arrest systems on the roof.
+ Adhere to the safety regulations for all other
components used in the system including cables,
plugs, charge controllers, inverters, accumulator
batteries, rechargeable batteries etc.
2.2 warning of MatErial daMagE
+ The proper conception of the rack is the responsi-
bility of the system designers and installers.
+ Never short-circuit the modules.
+ Only use equipment, connections, cables and
racks suitable for an electric solar system.
+ Always use the same type of module within a
certain PV system.
+ Do not use defective or damaged modules.
+ Do not attempt to disassemble the module, and do
not remove any of the existing identification labels
or components from the module.
+ No colouring agents or adhesives may be applied to
the top surface of the module.
+ Do not use any mirrors or other magnifying
equipment to artificially concentrate the sunlight
onto the modules.
+ Do not expose the rear film to direct sunlight.
+ Do not use the module near equipment or in places
where flammable gases are generated or may
accumulate.
+ Do not drill any additional mounting holes in the
module frames. The guarantee becomes null and
void in case of infringement.
+ Do not attempt to drill any holes in the glass sur-
face of the modules. The guarantee becomes null
and void in case of infringement.
+ Do not lift the module by the junction box or the
electrical cables.
+ Do not stand on or step onto the module. Do not
place any heavy objects on the module.
+ Avoid dropping the module and do not set it down
jerkily. Prevent objects from falling onto the module.
+ When installing the system you must adhere to all
local, regional and national ordinances. If applicable, apply for a building permit.
!
9 | 20
3.1 sElECtion of thE loCation
+ Select a suitable location for the installation of the
modules. Modules can be installed on the ground,
on roofs, vehicles or waterborne vessels.
+ In northern latitudes, the modules should be
orientated towards the south and vice versa. You
will find detailed information about the best angle
of inclination for installation in specialised literature
or from an experienced solar installer or system
designer.
+ Shading, including temporary shading or partial
shading must be avoided.
+ The modules are evaluated at Fire Classification C
and can be mounted on Class A roofs.
MEChaniCal
installation
A
B
C
D
1000
A: 4 x drainage 10*10 mm
B: 8 x ventilation hole d = 7 mm
C: 8 x mounting hole d = 7 mm
**
D: 2 x earthing d = 2 mm
3.2 diMEnsional ModulE drawings
Rear/ front/side view
*
ECo linE 60 / 240-250 w
* Tolerance L/W = +/- 3 mm, H = the dimensions in the order confir-
mation are decisive
** Position upon request
11 | 20
A
B
C
D
1000
A: 4 x drainage 10*10 mm
B: 8 x ventilation hole d = 7 mm
C: 8 x mounting hole d = 7 mm
3
D: 2 x earthing d = 2 mm
A
B
C
D
808
1000
A: 4 x drainage 10*10 mm
B: 16 x ventilation hole 3*7 mm
C: 8 x mounting hole 14*9 mm
3
D: 2 x earthing d = 2 mm
ECo linE 60 / 225-235 w ECo linE 72 / 180-190 w
3.3 sElECtion of a suitablE assEMbly raCk
+ The assembly rack for the module must be made of
durable, corrosion- and UV-resistant material.
+ The assembly rack must be sufficiently sized for the
regionally occurring snow and wind loads.
+ The modules with the four anchorage points must
be securely fastened to the assembly rack.
Additional anchorage points must be provided in
case of the occurrence of increased snow and wind
loads. Please refer to the following drawing for
detailed information. Load calculations are per-
formed by the system designer or installer.
+ Depending on the assembly rack, the modules
can be fastened to the assembly rack by means of
bolted connections or module clamps.
+ Adhere to the instructions and safety precautions
of the assembly rack manufacturer.
a
¼a ½a
¼a
Eco Line 60 / 240 – 250 W: a = 1,640 mm
Eco Line 60 / 225 – 235 W: a = 1,640 mm
Eco Line 72 / 180 – 190 W: a = 1,580 mm
3.4 typEs of assEMbly
Caution!
Danger of material damage!
Treat the modules with great care during
unpacking, transport and assembly. Do not
enter the modules. Avoid bending. Do not
use the cables or junction box as a handle.
!
13 | 20
a long period of time in regions with heavy snowfall.
Furthermore it must be ensured that the module is
not located in the shade of plants or trees and that
it is not damaged by flying sand and stones in strong
winds.
In case of several rows of modules, reciprocal shading
must be prevented by adhering to appropriate
minimum distances.
Caution!
Danger of insufficient fastening!
For free-standing installation on flat roofs, an
edge clearance in accordance with DIN 1055
Part 4 must be observed.
roof-parallEl Mounting
Sufficient rear ventilation of the modules must be
ensured for roof-parallel mounting (at least 100 mm
airspace between the module and the mounting
surface).
Each penetration required for the installation of the
module must be properly sealed to prevent the roof
from leaking.
Caution!
Danger of material damage!
Only use the existing mounting holes in the
module frame (see dimensional drawing).
Do not carry out any independent
modifications on the module.
Depending on the module type, they have 8 or 16
ventilation openings and 4 drainage openings in the
module frame. During assembly, make sure that these
openings are not covered. Keep a distance of 5 millimetres between the modules, as they expand slightly
when heated.
If possible, the modules should be mounted at an
installation angle of at least 15° in order to support
their self-cleaning effect.
The modules are suitable for on-roof, in-roof or freestanding installation. Rod and mast mounting are also
possible.
frEE-standing installation
During free-standing installation, particularly if located
close to the ground, attention must be paid that the
lower module area is also not covered with snow for
!
!
4.1 dEsign
The electrical nominal values are within a range of ± 3
percent of the stated values of Isc, Uoc and P
max
under
standard test conditions (radiation density of 1,000
W/m², AM 1.5 spectrums and a cell temperature of
25 °C) in the sense of the tolerances of the measuring
instruments used.
In normal outdoor use conditions, the current strength
and voltage produced by the module deviate from the
values stated on the datasheet. The datasheet values
are the values achieved under standard test conditions. The short circuit current values and the open
circuit voltage values should be correspondingly multiplied by a factor of 1.25 during system design in order
to be able to sufficiently size the component voltage,
current load capacity of the conductors, size of the
fuses and size of the regulating devices connected to
the modules or to the system output.
The open circuit voltage of the PV system must not
exceed the maximum permissible input voltage of the
inverter used and the maximum system voltage acc.
to the module datasheet (1,000 V). The maximum
system voltage of other system components must also
be observed.
Do not use modules with different configurations in
the same system.
Highest number of modules (N) = U
max
system /
[Uoc (with STC)]
The cross-sectional area of the cable and the connection capacity must correspond with the highest
short circuit current of the system (the recommended
cross-sectional area of the cable is 4 mm² for a single
module, nominal current of a connection > 10A), as
otherwise the cable and the connection over heat at
high current strength.
The modules fulfil the requirements of application
class A (IEC 61730), protection class II.
ElECtriCal
installation
15 | 20
The direct current generated by photometric systems
can be converted into alternating current and fed into
the local grid. As the grid operators have different
infeed conditions from town to town for the connection of renewable energy systems, contact with the
responsible grid operator should be made in due
time. Approvals for the installation of such a system
are usually required (application for grid connection).
Connection to the grid may only be carried out by a
licensed electrician.
Please refer to the valid module datasheet
for detailed module data. The electrical rated
parameters of the modules are also stated
on the module type plate.
4.2 Earthing
Caution!
Danger of material damage!
Please observe the local regulations and
provision for earthing.
Caution!
Danger of material damage!
Bolts, screws or other earthing connections
may not be used to fasten the module to the
assembly rack.
The modules have two holes (2 mm) on the back for
fastening the potential equalisation in the module
frame.
4.3 Cabling
Caution!
Danger of electric shock!
Please observe the safety instructions for
working with direct current!
Caution!
Danger of electric shock and burns!
Do not disconnect the plug-in module con-
nections under load! Otherwise non-extinguishing electric arcs may result.
The modules are pre-conditioned with fixed cables
and MC4 plug connections. Only use suitable and
!
!
equivalent plug connections for the wiring.
Only use special, UV-resistant solar cables and suitable connectors. Do not bend the cables and observe
the minimum bending radius. Please make sure that
the cables are laid such that they cannot rub against
sharp-edged objects or
roof tiles. UV-resistant cable ties, for example, are
suitable for fastening. Some mounting systems also
have special cable fastenings and guides. Make sure
the the cables are not installed under tensile stress.
Replace damaged cables.
If possible, ensure short cable lengths to minimise
intrinsic losses.
Please check the open circuit voltage and the short
circuit current for each installed strand (see also
section 4.4).
4.4 tEst
Test all electric and electronic components of the system before use. Follow the instructions in the manuals
provided with the components and equipment.
Perform a test of the open circuit voltage and short
circuit current before connection of the system.
opEn CirCuit VoltagE
Check the open circuit voltage of each strand with a
digital multimeter. The measured values should correspond with the total of the open circuit voltage for the
individual modules. You will find the nominal voltage in
the datasheet of the module used*. If the measured
value is substantially lower than the expected value,
continue in accordance with the section "Troubleshooting at low voltage".
short CirCuit CurrEnt
Test the short circuit current of each series circuit.
This can be measured directly with a digital multimeter, which is connected to two clamping plates of the
series circuit or module, or with any load, such as e. g.
PV lighting, in order to carry out a rough measurement. Please make sure that the nominal scale of the
ampere meter or the rated current of the load must
amount to 1.25 times the rated short circuit current
of the series module. You will find the rated current
in the datasheet of the module used. The measured
value can vary strongly depending on the weather,
time of day and possibly the shade.
* The electrical values of the provided individual measurements al-
located to the respective serial number are decisive.
17 | 20
thus damaging the module. Bypass diodes are used in
the module to protect it from such high reverse current. All modules of these series already have bypass
diodes integrated into the junction box. In the improbable case of a diode failure, it can be easily replaced.
Request the type of diode required for
replacement from Luxor, stating the type of
module and the serial number.
5.2 troublEshooting at low VoltagE
First of all, determine whether this is normal or excessive low voltage.
In the case of normal low voltage there is a drop in
the open circuit voltage in the module, caused by a
temperature increase of the solar cells or lower radiation density.
5.1 bloCk diodEs and bypass diodEs
Caution!
Danger of electric shock!
Please observe the safety instructions for
working with direct current.
Caution!
Danger of electric shock!
Never disconnect the module under load.
Before working on the PV system, disconnect
the AC and DC inverter circuits. Cover the
module fully with a non-transparent material
during installation to avoid the generation of
current.
For systems with more than two in-series modules,
high counter-current may flow through shaded solar
cells, if only part of the module is affected by shade
while the other part is exposed to sunlight. This current flow can cause the affected cells to overheat,
troublEshooting
and MaintEnanCE
Excessive low voltage is usually caused by defective
connections at the terminals or defective bypass
diodes.
+ First test all cable connections to make sure that
there is no open circuit or faulty connection.
+ Test the open circuit voltage of each module.
+ Cover the modules with a non-transparent material.
+ Disconnect the connection at both module ports.
+ Remove the non-transparent material from the test
module and measure the open circuit voltage at the
connections.
+ If the measured voltage is only half the rated value,
you can assume that the bypass diode is damaged.
For further information, please refer to the section
"Block diodes and bypass diodes".
+ If the radiation density is not very low and the volt-
age between the terminals deviates by more than
5 %, then it is probable that the port is defective.
5.3 MaintEnanCE
Caution!
Danger of electric shock!
The grounding of the modules may not be
interrupted or destroyed by maintenance
and repair work.
Caution!
Danger of damage to the modules!
Avoid scratches and damage to the glass
surface. Do not use aggressive, abrasive or
hard cleaning agents.
Luxor recommends the following maintenance for
optimum module performance:
+ Clean the glass surface of the module as required.
Always use water and a soft sponge or cloth for
cleaning. A mild, non-abrasive cleaning solution
can be used for the removal of stubborn dirt.
+ Check the electrical and mechanical connections
every six months to ensure that they are clean,
safe and undamaged.
!
19 | 20
+ If a fault should occur, please contact a specialist. Important:
Follow all maintenance instructions for all system components
including the racks, charge controllers, inverters, rechargeable
batteries etc.
5.4 rEturning and disposal
Sustainability is a high-priority topic for Luxor. This is why modules
for disposal can be returned to Luxor for recycling.
Submission of the delivery note or invoice stating the date of
purchase is required when returning. The existing conditions on the
Luxor Internet site or as described in another appropriate way that
are respectively valid at the time of return apply for the return and
disposal system.
Please do not hesitate to contact Luxor if you have any questions.
Luxor Solar GmbH
Königstraße 26 | 70173 Stuttgart | Germany
T +49.711.88 888-999 | F +49.711.88 888-911
info@luxor-solar.com | www.luxor-solar.com
Printed on Recystar Polar, a recycling paper with FSC certificate
and the "Blue Angel" eco-label.
klimaneutral
gedruckt
Zertikatsnummer:
778-53212-0511-1068
www.climatepartner.com
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