30, 42, 54 GAS GRILL
Manufactured by
AMERICAN HEATING TECHNOLOGIES
INSTALLATION, MAINTENANCE, OPERATING INSTRUCTIONS
AND OWNERS MANUAL
CONGRATULATIONS
ON YOUR NEW GAS GRILL
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
TABLE OF CONTENTES
SAFETY PRECAUTIONS.................................................. |
3,4,5 |
LEAK TESTING.............................................................. |
5 |
LOCATING THE GRILL................................................... |
6 |
GAS CONNECTIONS.................................................... |
7,8,9 |
IDENTIFICATION........................................................... |
10 |
BURNER ADJUSTMENTS................................................ |
11 |
BURNER MAINTENANCE & CLEANING.......................... |
12,13,14 |
LIGHTING INSTRUCTIONS................................................... |
15 |
MATCH LIGHTING................................................................... |
16 |
USING THE GRILL.................................................................... |
17,18 |
USING THE ROTISSERIE........................................................ |
18 |
USING THE SMOKER.............................................................. |
19 |
SERVICE INFORMATION....................................................... |
20 |
CONVERSIONS......................................................................... |
21 |
BREAK DOWN.......................................................................... |
22 |
WARRANTY............................................................................... |
23,24 |
WARNING: FOR OUTDOOR USE ONLY.
This appliance is designed for outdoor use only and must not be installed
on or in recreational vehicles and / or boats.
NEVER USE A RUSTY OR DENTED PROPANE TANK.
SHUT OFF TANK WHEN NOT IN USE.
DO NOT STORE A SPARE GAS CYLINDER WITHIN 15 FEET OF OR UNDER THIS GAS GRILL OR ANY OTHER OPEN FLAME, HEAT PRODUCING APPLIANCE OR HEAT SOURCE. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PROPERTY DAMAGE OR A FIRE CAUSING DEATH OR SERIOUS INJURY. DO NOT ALLOW YOUR LP GAS CYLINDER TO BE FILLED BEYOND ¾ FULL.
PAGE 2
SAFETY PRECAUTIONS
FOR YOUR SAFETY
Do not use this appliance in a space where gasoline or other liquids having flammable vapors are used or stored.
WARNING: FOR OUTDOOR USE ONLY.
WARNING
If you smell gas:
Step 1: Shut off gas to the appliance. Step 2: Extinguish any open flame. Step 3: Open lid.
Step 4: If odor continues, immediately call your gas supplier.
WARNING
Do not try lighting thisAppliance without reading the “LIGHTING INSTRUCTIONS” section of the manual.
TESTED IN ACCORDANCE WITH ANSI Z21.58a-1998 STANDARD FOR OUTDOOR COOKING GAS
APPLIANCES. THIS GRILL IS FOR OUTDOOR USE ONLY. THIS OUTDOOR COOKING APPLIANCE IS NOT
INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND OR BOATS.
Check your local building codes for the proper method of installation. In the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code number ANSI Z223.1 and the
National Electric Code ANSI/NFPA No.70
CALIFORNIA PROPOSITION 65 - WARNING
The burning of gas cooking fuel generates toxic by-products, which are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas. This warning is issued pursuant to California Health & Safety Code Sec.25249.6
WARNING
Improper alteration, installation, adjustment, maintenance or service can cause injury property damage or death. Read maintenance installation, and operating instructions thoroughly before installing or servicing this equipment.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
PAGE 3
SAFETY PRACTICES & PRECAUTIONS
1)NEVER LEAVE THE GRILL UNATTENDED WHILE COOKING.
2)WHEN IN USE, PORTIONS OF THE GRILL ARE HOT ENOUGH TO CAUSE SEVERE BURNS.
3)All service on this grill should be performed by a qualified technician.
4)Never use natural gas in a unit designed for liquid propane or visa versa.
5)Children should not be unattended or alone in an area where a grill is located. Place your grill well away from areas where children play. Do not store items that may interest children in or
around the grill, in the cart or masonry enclosure. When in use, portions of the grill are hot enough
to cause severe burns.
6)Have an ABC Fire Extinguisher accessible - never attempt to extinguish a grease fire with water or other liquids.
7)Insure that the gas supply hose is free of kinks and at least 3” away from hot surfaces.
8)Do not heat unopened food containers as a build-up of pressure may cause the container to burst.
9)Never store additional or empty propane cylinders in the grill cabinet or around the grill. Do not store propane cylinders indoors or on their sides.
10)Do not use aluminum foil to line drip pans or grill racks. This will change combustion airflow or trap excessive heat in the control area. This can result in melted knobs and melted igniters.
11)Whenever the grill burners have been removed, follow the installation instructions.
12)Avoid wearing long sleeves or loose-fitting garments while using the grill. Never touch the grill racks, hood or immediate surrounding metal surfaces with your bare hands as these areas become extremely hot during use and could cause burns. Use an insulated glove or mitt when opening and operating the grill. Open grill lid slowly to allow heat and smoke to escape before fully opening. Never lean over hot grill surface or look directly into the grill when attempting to light.
13)The grill hood must be fully opened when lighting.
14)Never use charcoal in the grill. Never operate the grill in a windy area, if windy conditions exist, install a suitable windbreak.
15)Cooking excessively fatty meats and other such products will cause flare-ups. Internal fires or damage caused by flare-ups or the grill being left unattended while cooking, are not the responsibility of AHT and any resulting damage is not covered under the terms and conditions of our Warranty.
16)Grease is extremely flammable. Let hot grease cool down before attempting to handle or dispose of it. The drip tray should be cleaned of grease on regular basis.
17)Always adhere to the required clearances from combustibles as detailed. The grill is designed for outdoor use only. Never operate in a garage, building, shed, breeze way or other enclosed area.
18)Never grill without the drip pan in place. The drip pan must be pushed all the way to the back of the grill. Without the drip pan in place, hot grease could leak downward and produce a fire explosion hazard.
19)Store your grill in a well-ventilated area. Remove the LP cylinder, if so equipped, and store it outdoors in a well-ventilated area away from heat and away from where children may tamper with it.
PAGE 4
SAFETY PRACTICES & PRECAUTIONS
20)If the grill is installed by a professional installer or technician, be sure that they show you where your gas supply shut-off is located. All gas lines must have a shut-off that is readily and easily accessible. If you smell gas, check for gas leaks immediately. Check only with a soap and water solution.. NEVER CHECK FOR GAS LEAKS WITH AN OPEN FLAME.
21)Keep any electrical supply cord away from any heated surface. Electrical cords should be placed away from walkways to avoid tripping hazard.
22)Do not use this unit until a leak check has been performed.
23)Do not move grill while hot or in use.
24)Do not operate this unit under the influence of drugs, heavy medication, or alcohol.
25)Do not lean on shelves or place more than 25 pounds on a side shelf.
26)If any burner does not light or goes out during operation, turn off all gas control knobs with hood open and wait (5) minutes before attempting to re-light.
LEAK TESTING
NOTE: NEVER USE GRILL WITHOUT LEAK TESTING.
HOW TO PERFORM A LEAK TEST:
A)Create a soapy solution of half water and half dishwashing detergent.
B)Make sure that all control knobs are in the off position.
C)Turn on fuel supply. Turn cylinder valve knob counter clockwise (right to left) one rotation.
D)Apply soap solution generously by paint brush or squirt bottle on all connections and fittings.
E)If you see any “growing” bubbles on any of the connection points, you have detected a
gas leak. IMMEDIATELY turn off the gas from the main gas source.
F) A leak may be stopped by tightening the loose joint, or by replacing the faulty part with a replacement part recommended by the manufacturer.
E) Do not attempt to repair the cylinder valve if it should become damaged,THE CYLINDER MUST
BE REPLACED.
E) Check the hose for signs of cracks abrasion and leaks.
DANGER: TO PREVENT EXPLOSION OR FIRE HAZARD:
DO NOT use or permit sources of ignition including smoking in the area while doing a leak test Perform leak tests outdoors only. Never use flame or fire to do a leak test.
PAGE 5
LOCATING THE GRILL
LOCATION:
Select a suitable location for your grill by avoiding traffic paths and exposure to wind. Keep all gas supply lines as short as possible. Do not locate the grill in a shed, the garage of a building, storage, or other enclosed areas. To assure the unit is level front-to-back and side-to-side, use a "spirit level". If the unit is not level the burner combustion may be erratic and the unit may not function efficiently. If the floor is uneven or there is a slope, you may need to re-level the unit after each moving of the unit.
FOR BUILT -IN INSTALLATIONS:
The Luxor Built-In model is designed for installation in a masonry or a non combustible enclosure. The grill drops into the opening, and hangs from its counter top trim. There is no support required from the bottom. Pay attention to the provisions for gas line hook-up. The enclosure must have ventilation holes to prevent gas build-up in case of a leak. The counter top should be level and flat. Electrical service should be provided for the units equipped with rotisserie.
CLEARANCE:
- To a non-combustible construction a minimum of 5” clearance should be kept from back of the grill. Do not locate the grill at a spot where It will be difficult to clean the exhaust and grease from the grill.
- To a combustible construction you must keep a minimum of 16” clearance from back of the grill. A 16” minimum clearance must also be maintained above and below the cooking surface and
in any combustible construction.
Do not build your LUXOR gas grill directly below unprotected overhead combustible construction.
WARNING: Installing this product into a combustible enclosure could
result in fire, property damage and personal injury.
PAGE 6
GAS CONNECTION
The LUXOR gas grill is equipped to use (LP) propane Or (NG) natural gas. Your grill is designated a gas type and the rating plate must agree with that of the gas supply. Do not operate the grill
on any gas other than what the grill is regulated and orificed for.
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The rating plate which contains the information pertaining your grill is |
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located inside the cabinet wall of the freestanding units or behind |
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Also a conversion kit is required to convert the grill from (LP) propane |
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to (NG) natural gas or (NG) natural gas to (LP) propane.. |
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NEVER CONNECT |
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APPLIANCE REGULATOR |
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AN UNREGULATED |
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GAS LINE TO THE GRILL
PROPANE (LP)
-The LP gas grill comes equipped with a (Type 1or QCC1 regulator) high capacity LP Regulator hose assembly for connection to a standard 20 lb. LP cylinder. .
-L.P. Hose and fittings are included, the connection is a 1/2” NPT male with a 3/8” flare adapter..
-The operating pressure is 10.0” W.C.
A)Connect the 3/8” flare end of the L.P. Hose to the brass adapter on the manifold.
B)Connect the regulator to the tank with the tank valve fully closed.
C)Insert the regulator inlet into the tank valve and turn the black plastic coupler clockwise until the coupler is tight.
D)Make sure not to over tighten the coupler.
PURGING THE GAS LINE
A)All the controls must be in OFF position.
B)Slowly turn the main tank valve on.
C)Turn one burner control valve on the unit to the “Hi“ position. (DO NOT LITE THE GRILL).
D)The unit has to be purged, leave the control ON for about 15 seconds to allow the air in system to purge.
E)Wait 10 minutes before lighting the burners. (DO NOT LIGHT THE GRILL WITHIN 10 MINUTES OF PURGING.)
The regulator with hose Type 1or Q. C. connection has the following safety
features:
- The system has a thermal element that will shut off the flow of gas between
115 and 150 C ( 240 and 300 F).
-The system will not allow gas to flow until a positive connection has been made.
-The system has a flow limiting device which, when activated, will restrict the flow
of the gas to 10 cubic feet per hour.
- The CYLINDER CONTROL VALVE MUST BE TURNED OFF BEFORE ANY CONNECTION
IS MADE OR REMOVED.
CONNECTION
ADAPTOR
REGULATOR
L.P. TANK
PAGE 7
GAS CONNECTION
Gas Connection (continued)
L.P. Cylinder (tank) requirements:
The LP Tank / gas cylinder for your grill is not provided from by our factory. Therefore, make sure that only D.O.T. approved 20 Lb., or CAN/CGA-B339 approved L.P. gas tanks are used with the grill. All approved Cylinders must have an integral collar designed to provide protection around the cylinder valve and prevent damage. Do not use a damaged gas cylinder. Do not attempt to
repair a damaged tank at anytime. A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. Always
check for leaks after every L.P. tank change.
The L.P. gas cylinder must be constructed and marked in accordance with the specifications for the L.P. gas cylinder of the U.S. Department of Transportation (DOT) and designed for use with a QCC or type 1 system. The gas cylinder must be provided with a shut off valve terminating in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-l.:
Manifold pressure: (operating) 10.5" W.C.
Additional tips for safety:
-Extra or spare gas tanks must be stored at least 15 feet fam the grill or any open flame, or other types of heat producing device or source.
-Gas tanks are equipped with a pressure relief valve. In case a tank is exposed to excessive heat, the relief valve lets the highly flammable gas vapor or liquid escape. That is why you should never store the gast tank near heat or a flame.
-Store the gast tank in a well ventilated area
-Do not fill your gas cylinder beyond 3/4 full
L.P. Gas Connection:
When connecting the L.P. gas tank, make sure the hose does not come in contact with the grill or a hot surface. For the use with an L.P. tank / cylinder, the LUXOR grill is equipped with its own regulator. DO NOT REMOVE THIS REGULATOR.
If the assembly needs to be replaced, use a unit specified by LUXOR Grills only. Then:
1.Remove the panel in the back of the BBQ to reach the regulator and gas connection area.
2.Route the female end of the hose through the cart
3.Fasten the hose connection to 1/2" x 3/8" flare fitting connected to the Grill Regulator
A proper regulator should always be used with any gas operation. Check with the local Gas Codes for proper installation. You must use a regulator approved by A.H. T. for any application.
NEVER CONNECT THE GRILL TO AN UNREGULATED GAS SUPPLY
PAGE 8
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