Lust CDA34.005, CDA34.010, CDA34.006, CDA34.008, CDA32.006 Operation Manuals

DE
EN
FR

IT

ES

CDA3000

Betriebsanleitung

Operation Manual
Manuel d’utilisation
Istruzioni di esercizio

D

Umrichtersystem
750 W - 132 kW

Inverter Drive System
Système variateur
Sistema invertitore

Sizes (BG)

BG1

0,75kW

1
a

A
N
T

H

R
I
EB

D

1

S

-

T

3

E

5

C

6

H

H

N

3

IK

3

2

L
a
h
n

H

a
u

3

T
y
p

X

:

4

N
e
t
z
:
A
u
s
g
.
:

S
N
.
:

X
1

0
0
0
.
0

0

U

0
.
0

0
0
0
0

0
0

V

0

W

X
2

!

R
B
+

R
B

ATTENTION

L

temps de decharge

-

du condensteur
>3 min. observer le

mode dèmploi!

L
1

WARNING
capacitor disscharge

L
2

time >3 minutes.
Pay attention to the

operation manual!

L
3

ACHTUNG
Kondensatorent-

ladezeit >3 Min.
Betriebsanleitung

X

beachten!

3

CDA32.004

BG2

0,75...2,2kW

AN
TR

H

I
EB

D

1

S

-

T

3

EC

5
6

H

H

N

3

IK

3

2

L
a
h
n

H

a
u

3

T
y
p

X

:

4

N
e
tz
:
A
u
s
g
.:

S
N
.
:

X
1

0
0
0
.
0

0

U

0
.
0

0
0
0
0

0
0

V

0

W

X
2

!

R
B
+

R
B

ATTENTION

L

temps de decharge

-

du condensteur
>3 min. observer le

mode dèmploi!

L
1

WARNING
capacitor disscharge

L
2

time >3 minutes.
Pay attention to the

operation manual!

L
3

ACHTUNG
Kondensatorent-

ladezeit >3 Min.
Betriebsanleitung

X

beachten!

3

CDA32.006

CDA32.008
CDA34.003
CDA34.005
CDA34.006

BG3

3,0...4,0kW

A
N
T

H

RI
E
BS

D

1

-

T

3

E

5

CH

6

H

N

3

IK

3

2

L
a
h
n

H

a

u

3

T
y
p

X

:

4

N
e
t
z
:
A
u
s
g
.:

S
N
.
:
0
0
0
.
0

0
0
.

0
0
0

0
0
0

0
0

X
2

X
1

U

V

W

X
3

R
B
+

!

R
B

L

-

ATTENTION
temps de decharge

du condensteur

>3 min. observer le
mode dèmploi!

L
1

L
2

WARNING
capacitor disscharge

L
3

time >3 minutes.

Pay attention to the
operation manual!

ACHTUNG
Kondensatorent-

ladezeit >3 Min.

Betriebsanleitung
beachten!

CDA34.008
CDA34.010

BG4

5,5...7,5kW

A
N
T

H

R
IE
B

D

1

S

-

TE

3
5

C
H

6

H

N

3

IK

3

2

L
a
h
n

H

a

u

3

T
y
p

X

:

4

N
e
tz
:
A
u
s
g
.:

S
N
.
:
0
0
0
.
0

0
0
.

0
0
0

0
0
0

0
0

X
2

X
1

U

V

W

R
B
+

R
B

X
3

L

-

!

L
1

L
2

L

ATTENTION

3

temps de decharge

du condensteur

>3 min. observer le
mode dèmploi!

WARNING
capacitor disscharge

time >3 minutes.

Pay attention to the
operation manual!

ACHTUNG
Kondensatorent-

ladezeit >3 Min.

Betriebsanleitung
beachten!

CDA34.014

CDA34.017

BG5

11...15kW

AN
T

H

RI
E
BS

D

1

-

T

3

E

5

C
HN

6

H

3

IK

3

2

L
a
h
n

H

a

u

3

T
y
p

X

:

4

N
e
t
z
:
A
u
s
g
.:

S
N
.
:
0
0
0
.
0

0
0
.

0
0
0

0
0
0

0
0

X
2

X
3

A
C
H
T

U

K

N

on

G

d

e

la

n
s

d

a

e

to

z

ei

r

B

W

e

t

e

n

A

>

tr

t

R

­3

i

eb

N

M

b

c

IN

s

e

ap

in

a

G

a

n

.

c

a

l

h

c

e

t

it

t

it

e

im

o

u

n

r

n

!

d

e

g

>

i
s

P

3

s

a

c

y

m
h

A
ar

a

i

T

n

tte

T

o

L

g

u

E

p

e
te
n

N

e

1

t
s

te

ra

T
i
o

.

IO

m

n

t
ion

to

N

p
s

d

d
m

t

L

u

h

e
a

c

e

d
n

2

o

u

e

n

>

a

c

d

l

h

3

!

e

a

n

m

r

s

g

L

te

i

e

n

mo

.

u

3

o

r

d

b

e

s

d

e

rv
è
m

er
p

le
lo
i!

L

-

!

R
B

R
B

+

U

V

W

CDA34.024

CDA34.032

BG6

22...37kW

CDA34.045
CDA34.060
CDA34.072

45...55kW

CDA3000 Operation Manual

ID no.: 0840.00 B.4-00 • 05/2003

D

Valid from software version V3.2

BG7

CDA34.090

CDA34.110

BG8

75...132kW

CDA34.143
CDA34.170
CDA34.250

We reserve the right to make technical changes.

Dear user,

Step Action Comment

This Operation Manual will enable you
to install and commission the

1

CDA3000 drive system very quickly

Guide to quick-starting

and easily.

Simply follow the step-by-step tables
in sections 2/3/4.

2

Experience “Plug 'n Play” with the

And away you go!

CDA3000.

Signposts

CDA3000 Operation Manual

Contents

1 Safety

2 Mechanical installation

3 Installation

4 Commissioning

5 Diagnose/Fault rectification
Appendix:

Technical data, Ambient conditions,
Project planning notes, UL approbation

1

2
3
4

5

A

DE
EN
FR
IT

Overview
Documentation

If you want more information on the drive solutions presented here and on
the full scope of software features of the drive system, please refer to
the CDA3000 Application Manual. You can order the following
documents from us, or download them free of charge from our website at

D

Lust

User Manual

EYPAD

K

E

Operation via

EYPAD KP200

K

CAN

Communication Module

open

Manual

G2

Project planning,

installation and

commissioning of the

CDA3000 on the field bus

Application Manual

CDA3000

F1

Adaptation of the drive

system to the application

PROFIBUS-DP

Communication Module

Manual

G3

Project planning,

installation and

commissioning of the

CDA3000 on the field bus

www.lust-tec.de:

CDA3000 Operation

Manual

Quick and easy initial

commissioning

CAN

Communication Module

Manual

G1

Project planning,

installation and

commissioning of the

CDA3000 on the field bus

Pictograms

CDA3000 Operation Manual

➢ Attention! Misoperation may result in damage to the

drive or malfunctions.

➢ Danger from electrical tension! Improper behaviour

may endanger human life.

➢ Danger from rotating parts! The drive may start

running automatically.

➢ Note: Useful informat io n

1Safety

1

1.1 Measures for
your safety

CDA3000 Operation Manual

The CDA3000 inverter drives are quick and safe to handle. For your own
safety and for the safe functioning of your device, please be sure to
observe the following points:

Read the Operation Manual first!

• Follow the safety instructions!

Electric drives are dangerous:

• Electrical voltages > 230 V/460 V:
Dangerously high voltages may still be present
10 minutes after the power is cut. You should therefore
always check that no power is being applied!

• Rotating parts

• Hot surfaces

Your qualification:

• In order to prevent persona l injur y and damage to
property, only personnel wit h elect rical engineering
qualifications may work on the device.

• The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC36 4, DIN VDE0100).

• Knowledge of national accident prevention regulations
(e.g. VBG4 in Germany)

During installation observe the following instructions:

• Always comply with the connec tion conditions and
technical specifications.

• Comply with the standards for electrical installations,
such as regarding wire cross-section, grounding lead
and ground connections.

• Do not touch electronic components and contacts
(electrostatic discharge may destroy components).

1-1

2

3

4

5

A

DE
EN
FR
IT
ES
FR

1 Safety

1.2 Intended use Inverter drives are components that are intended for installation in

electrical systems or machines. The drive may not be commissioned
(i.e. it may not be put to its intended use) until it has been established that
the machine as a unit complies with the provisions of the Machinery
Directive (98/37/EC). EN 60204 (Safety of machines) is to be observed.

The CDA3000 conforms to the Low Voltage Directive
DIN EN 50178.

EMC Application of the installation instructions ensures

conformance to product standard EN 61800-3. It covers:

• Public low voltage system:
Residential areas up to 10 metres motor cable length

• Industrial low voltage system:
Industrial areas up to 25 metres mot or cable length

Warning: This is a product with restricted availability in accordance with
IEC 61800-3. The Inverter Drive System may cause radio frequency
interference in residential environments. In such cases operators may
need to implement appropriate coun termeasures.

If the frequency inverter is used for special applications (e.g. in areas
subject to explosion hazard), the required standards and regulations
(e.g. EN 50014, “General provisions” and EN 50018 “Flameproof
housing”) must always be observed.

Repairs may only be carried out by authorized repair workshops.
Unauthorized opening and incorrect int ervention could lead to physical
injury or material damage. The warranty provided by LUST would thereby
be rendered void.

1.3 Responsibility Electronic devices are fundam entally not fail-safe. The compa ny setting

up and/or operating the machine o r plant is itself responsible for ensuring
that the drive is rendered safe if the device fails.

EN 60204-1/DIN VDE 0113 “Safety of machines”, in the section on
“Electrical equipment of machines”, stipulates safety requirements for
electrical controls. They are intended to protect personnel and machinery,
and to maintain the function capability of the machine or plant concerned,
and must be observed.

The function of an emergency off system does not necessarily have to cut
the power supply to the drive. To protect against danger, it may be more
beneficial to maintain individual drives in op eration or to initiate specific
safety sequences. Ex ecution of the emer gency off measure is ass essed
by means of a risk analysis of the machine or plant, including the
electrical equipment to DIN EN 1050, and is de termin ed with selec tion of
the circuit category in accordance with DIN EN 954-1 “Safety of machines

- Safety-related parts of controls”.

CDA3000 Operation Manual

1-2

2 Mechanical installation

2.1 Notes for operation .................................................2-1

2.2 Mounting variants ...................................................2-1

2.3 Wall mounting .........................................................2-2

2.4 Cold plate ................................................................2-4

2.5 Push-through heat sink (Dx.x) ...............................2-7

1

2

3

2.1 Notes for operation

2.2 Mounting variants

CDA3000 Operation Manual

Please ensure that ...

• no damp enters the device

• no aggressive or conductive substances are in the immediate vicinity

• no drill chippings, screws or foreign bodies drop int o the device

• the vent openings are not co vered over.

The device may otherwise be damaged.

Step Action Comment

Refer to the name plate to find out the

1

mounting variant of your inverter module.

Name plate Mounting and cooling variant

CDA3...,Wx.x

CDA3...,Cx.x Cold plate Page 2-4

CDA3...,Dx.x

Table 2.1 Mounting and cooling variants

Wall
mounting

Wx.x

Push-through
heat sink

2-1

The mounting variants differ in
their mode of cooling.

Continued

on

Page 2-2

Cx.x

Page 2-7

Dx.x

4

5

A

DE
EN
FR
IT
ES
FR

2 Mechanical installation

;

;

;

;

y

y

y

y

2.3 Wall mounting

Step Action Comment

Mark out the position of the tapped holes
on the backing plate.

1

Cut a tap for each fixing screw in the
backing plate.

Dimensional drawings/hole
spacing see Table 2.2.
The tapping area will provide
you with good, full-area contact.

Pay attention to the mounting

Mount the inverter module vertically on

2

the backing plate.

clearances!
The contact surface must be
metallically bright.

Mount the other components, such as the
mains filter, line choke etc., on the

3

backing plate.

Continue with the electrical installation in

4

section 3.

F

E

CM-xxxx

E1

Mains filter max. 20 cm below
the inverter module

G

CDA3000 Operation Manual

F

UM-xxxx

Figure 2.1 Mounting clearances (see Table 2.2)

Note the following points:

• Air must be able to flow unhindered through the device.

• For mounting in switch cabinets with convection (= heat loss is
discharged to the outside via the cabinet walls) an internal air
circulation fan must always be fitted.

• The backing plate must be well grounded.

• The best result for effective EMC installati on is attained with a
chromated or galvanized backing plat e. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!

2-2

2 Mechanical installation

CDA3...,Wx.x

Weight [kg] 2.4 3.5 4.4 6.5 7.2 20 31 60

W (width) 70 70 120 170 250 300 412

H (height) 245 270 330 375 600 510

D (depth) 195 220 218 325 305 380

A 40 40 80 130 215 265 340

C 235 260 320 360 555 485
D∅ ∅ 4.8 ∅ 4.8 ∅ 6 ∅ 9

Screws 4 x M4 4 x M4 4 x M5 4 x M8

E 0 50

E1 (with module) 45 –

F 100

G > 300 > 400

BG12)BG2

2)

BG3 BG4 BG5 BG6 BG7 BG8

100

1)

1

2

3

CDA3000 Operation Manual

D

A

BG1
BG2

H

C

B

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

2) Corresponding to cold plate version with accessory heat sink HS3X.xxx

Table 2.2 Dimensional drawings: Wall mounting (dimensions in mm)

D

C

T

A

BG3
BG4
BG5
BG6

H

BG7
BG8

B

2-3

4

5

A

T

DE
EN
FR
IT
ES
FR

2 Mechanical installation

2.4 Cold plate

Step Action Comment

Mark out the positions of the tapped
holes on the backing plate or the cooler.

1

Cut a tap for each fixing screw in the
backing plate.

Clean the contact surface and coat it
thinly and evenly with heat transfer

2

compound.

Mount the inverter module vertically on
the backing plate or cooler. Tighten all

3

screws to the same tightness.

Mount the other components, such as the
mains filter, line choke etc., on the

4

backing plate.

Continue with the electrical installation in

5

section 3.

F

CM-xxxx

E1

Dimensional drawings/hole
spacing see Table 2.3.
The tapping area will provide
you with good, full-area contact.

The contact surface must be
metallically bright.

Pay attention to the mounting
clearances! Size of cooling
surface see Table 2.4.

Mains filter max. 20 cm below
the inverter module

G

CDA3000 Operation Manual

E

F

Figure 2.2 Mounting clearances (see Table 2.3)

UM-xxxx

2-4

2 Mechanical installation

CDA3...,Cx.x BG1 BG2 BG3 BG4 BG5

Weight [kg] 1.6 2.3 3.2 5.2 6.4

W (width) 70 70 100 150 200

H (height) 215 240 300

D (depth) 120 145 150

A 50 85 135 185

C 205 230 200

C1 – 100
D∅ ∅ 4.8 ∅ 5.5

Screws 4 x M4 6 x M5

E 0 0

E1 (with module) 45 15

F

G > 300

100

1)

1

2

3

CDA3000 Operation Manual

D

A

BG1
BG2

H

C

B

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

Table 2.3 Dimensional drawings: Cold plate (dimensions in mm)

D

C

C1

T

A

BG3
BG4
BG5

H

B

2-5

4

5

A

T

DE
EN
FR
IT
ES
FR

2 Mechanical installation

Note the following points:

• Cooling can be attained either by a sufficiently large
backing plate (see T able 2.4) or by an additional cooler.
The cooler must be mounted centrally behind the
hottest area (1) of the device.

• The temperature on the rear panel of th e inverter
module must not exceed 85.0 °C. At a temperature
> 85° C the device shuts down automatically. It can only be
restarted when it has cooled.

• Required evenness of contact surf ace = 0.05 mm, maximum
roughness of contact surface = roughness factor 6.3

.

(1)

Size Power Inverter module

PV at

4 kHz

PV at

8/16 kHz

R

thK

[K/W]

3)

Backing plate (unvarnished

steel min. cooling surface

BG1 0.75 kW CDA32.004,Cx.x 48 W 55 W 0.05 650x100mm = 0.065m²

1.1 kW CDA32.006,Cx.x 75 W 82 W 0.05 650x460mm = 0.3m²

1.5 kW CDA32.008,Cx.x 95 W 105 W 0.05 650x460mm = 0.3m²

BG2

0.75 kW CDA34.003,Cx.x 55 W 70 W 0.05 None

1.5 kW CDA34.005,Cx.x 80 W 112 W 0.05 650x460mm = 0.3m²

2.2 kW CDA34.006,Cx.x 106 W 148 W 0.05

3.0 kW CDA34.008,Cx.x 135 W 162 W 0.03

BG3

4.0 kW CDA34.010,Cx.x 172 W 207 W 0.03

5.5 kW CDA34.014,Cx.x 210 W 268 W 0.02

BG4

7.5 kW CDA34.017,Cx.x 255 W 325 W 0.02

BG5

1) At a power stage clock frequency of 4 kHz 2) At a power stage clock frequency of 8 kHz

3) Thermal resistance between active cooling surface and cooler

11 kW CDA34.024,Cx.x 315 W 400 W 0.015
15 kW CDA34.032,Cx.x 400 W 510 W 0.015

An additional cooler is required to supply
adequate cooling.
Project planning notessee appendix A.4
If you have any further questions please
consult your project engineer.

Table 2.4 Required cooling with cold plate

Note the following points:

• The backing plate must be grounded over a large area.

• For mounting in switch cabinets with convection (= heat loss is
discharged to the outside via the cabinet walls) an internal air
circulation fan must always be fitted.

• The best result for effective EMC installati on is attained with a
chromated or galvanized backing plat e. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!

Ambient

temperature

45°C1), 40°C

45°C1), 40°C

45°C1), 40°C

45°C1), 40°C

45°C1), 40°C

2)

2)

2)

2)

2)

CDA3000 Operation Manual

2-6

2 Mechanical installation

2.5 Push-through heat sink (Dx.x)

Step Action Comment

Mark out the positions of the tapped
holes and the breakthrough on the
backing plate.

1

Cut a tap for each fixing screw in the
backing plate.

Mount the inverter module vertically on
the backing plate. Tighten all screws to

2

the same tightness.

Mount the other components, such as the
mains filter, line choke etc., on the

3

backing plate.

Continue with the electrical installation in

4

section 3.

Note the following points:

• Distribution of power loss:

Power loss

Protection

Outside (3) 70% 75% 80%

Inside (4) 30% 25% 20%

Heat sink side (3) IP54 IP54 IP54

Machine side (4) IP20 IP20 IP20

Dimensional drawings/hole
spacing see Table 2.6.
The tapping area will provide
you with good, full-area contact.

Pay attention to the mounting
clearances! The mounting seal
must contact flush on the
surface.

Mains filter max. 20 cm below
the inverter module

BG3 BG4 BG5

1

2

3

4

CDA3000 Operation Manual

• The all-round mounting collar must be fitted with a seal. The seal
must fit flush on the surface an d must not be damaged:

(1) Seal

(3)

(4)

• The backing plate must be well grounded.

• The best result for effect ive EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be rem oved in the area of the contact
surface!

(2) Tapped hole for EMC­ compatible contact

(3) Outside
(4) Inside

(2)

(1)

2-7

5

A

DE
EN
FR
IT
ES
FR

2 Mechanical installation

F

F

CM-xxxx

E1

E

UM-xxxx

Figure 2.3 Mounting clearances (see Table 2.6)

Dimensions of

breakthrough

BG3 BG4 BG5

W (width) 75 125 175

H (height) 305 305 305

G

CDA3000 Operation Manual

H

B

H

B

Table 2.5 Breakthrough for push-through heat sink (dimensions in mm)

2-8

2 Mechanical installation

For more information
on the ambient
conditions see
appendix A.3.

CDA3...,Dx.x BG3 BG4 BG5

Weight [kg] 4.6 6.7 7.4

W (width) 110 160 210

H (height) 340

D (depth) T1 138, T2 80 T1 138, T2 135

A 90 140 190

A1 – 80 100

C 320

C1 200
D∅ ∅ 4.8 ∅ 4.8 ∅ 4.8

Screws 8 x M4 10 x M4 10 x M4

E 10

E1 (with module) 20

F

G > 300

100

1)

1

2

3

CDA3000 Operation Manual

D∅

C1

C

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

Table 2.6 Dimensional drawings: push-through heat sink (dimensions

in mm)

A

BG3
BG4
BG5

H

B

A1

T2

T1

2-9

4

5

A

DE
EN
FR
IT
ES
FR

2 Mechanical installation

CDA3000 Operation Manual

2-10

3 Installation

3.1 Overview ..................................................................3-2

3.2 Grounding lead connection .....................................3-3

3.3 Motor connection ....................................................3-4

3.4 Mains connection ....................................................3-6

3.5 DC network ..............................................................3-8

3.6 Braking resistor (RB) ..............................................3-9

3.7 Control connections ..............................................3-10

3.7.1 Choice of terminal assignment ...........................3-11

3.7.2 Specification of control terminals .......................3-12

3.7.3 Terminal assignment 1 ......................................3-13

3.7.4 Terminal assignment 2 ......................................3-14

3.7.5 Terminal assignment 3 ......................................3-15

3.7.6 Encoder .............................................................3-16

1

2

3

4

5

CDA3000 Operation Manual

Attention: Installation must only be carried out by qualified electricians

who have undergone instruction in the nec essary accident
prevention measures.

3-1

A

DE
EN
FR
IT
ES
FR

3 Installation

The terminal layout for all
sizes is presented in
Appendix A8.

3.1 Overview

(1)

L1

K1

(1)

(2)

CDA32.xxx

L2L3

FN

(7)

L+

L-

(8)

CDA34.xxx

X1

RB

(3)

H1 H2 H3

(6)

X4

20

M

3~

19
18
17
16
15
14
13
12
11

10

X3

9
8
7
6
5
4
3
2
1

(4)

X2

ϑ

(5)

U

V

W

L+

RB

L-

L3
L2
L1

L1 N

K1

X1

U

V

W

L+

RB

L-

N

L1

PE

CDA3000 Operation Manual

Figure 3.1 Overview of connectio ns

Key Explanation

(1) Line choke

(2) Mains filter

1)

1) 2)

(3) Braking resistor

1)

Reduces the voltage distortions in the system

Suppresses line-borne interference emission

Required for repeated braking

(4) Control conn. X2 Connection see section 3.7
(5) Motor PTC connection X3 For thermal monitoring of the motor, see section 3.3
(6) RS232 connection X4 For operation with KEYPADsee section 4.7/

RIVEMANAGERsee section 4.8

(7) Connection for

DC network

Operation with D
Permits power exchange between servocontrollers, see

section 3.5

(8) Software name plate Indicates the shipped software status

1) For supplementary components see CDA3000 Order Catalogue.

2) In inverter modules up to 7.5 kW (BG1 to BG4) the mains filter is built-in.

3-2

3 Installation

;

;

;

3.2 Grounding lead connection

Step Action

Ground every inverter module!

Connect terminal X1/ in star

1

configuration to the PE rail (main

ground) in the switch cabinet.

Also connect the grounding lead
connections of all other
components, such as the line choke,

2

filter, etc., in star configuration, to
the PE rail (main ground) in the
switch cabinet.

Note: PE mains connection to

DIN VDE 0100 part 540

Mains connection < 10 mm²:

Grounding lead cross-section min.

or use 2 wires with cross-

10 mm²
section of mains leads.

Mains connection > 10 mm²:

Use grounding lead (PE) cross section
according to cross-section of mains
leads.

1

2

3

4

CDA3000 Operation Manual

V2

U1

W1

U2

W2

V1

V2

U1

W1

U2

W2

V1

V2

U1

W1

U2

W2

V1

PE

Figure 3.2 Star configuration layout of the grounding lead

Note the following points:

• The grounding lead must be laid out in star configuration to conform
to the EMC standards.

• The backing plate must be well grounded.

• The motor cable, mains lead and control cable must be laid
separately from each other.

• Avoid loops, and lay cable over short distances.

• The operational leakage current is > 3.5 m A.

3-3

5

A

DE
EN
FR
IT
ES
FR

3 Installation

The CDA3000 inverter
modules are protected
against shorting and
ground faults at the ter­minals when in opera­tion. In the event of a
short-circuit or ground
fault in the motor cable,
the power stage is dis­abled and an error
message is delivered.

3.3 Motor connection

CDA3000 Operation Manual

Step Action Comment

Define the wire cross-section
dependent on the maximum current and

1

ambient temperature.

Wire the motor phases U, V, W by way of
a shielded cable and ground the motor to

2

.

X1/

Wire the temperature sensor PTC (if

3

fitted) with separately shielded wires.

X3

U
V
W

X1

Figure 3.3 Connection of motor

Wire cross-section to VDE0100,
part 523, see section 3.4
“Mains connection”.

Mount shield at both ends to
reduce interference emission.

Mount shield at both ends to
reduce interference emission.

M

1

ϑ

2

U
V

W

3~

Note the following points:

• Always use shielded cables to connect the motor.

• Shield contact on the inverter module:

− For inverter modules BG1 ... 5 (0.37 ... 15 kW) there is an
accessory shield (ST02, ST04 or ST05) permit tin g si m ple clip
mounting with all-round contact.

− For inverter modules BG6 ... 8 (22 ... 132 kW) we recommend
using a cable clamp rail with shield connection directly on the
cable gland in the switch cabinet.

• The motor at the inverter output may be shut off by means of a
contactor or motor circuit-breaker. The inverter module cannot be
damaged in the process. Circuit reference for „motor contactor“ see
appendix A.5.1.

• Multi-motor operation is possible; for project planning notes see
Appendix A.5.

3-4

3 Installation

Attention: If the inverter is operated as a controller with encoder (FOR

motor control method), motor phases U,V and W must

never be reversed! If the motor phases are reversed the
inverter has no control over the motor. The motor may buck or
accelerate in an uncontrolled manner (“race”).

Ter m i n al box For proper EMC installation the motor terminal box must be HF-tight

(metal or metallized plastic). For cable introduction, p acking glands with
large-area shi e l d contact should be use d.

1

2

(1)

2

1

VW

U

VW

U

(3)

(4)

Figure 3.4 Motor terminal box

(2)

(1) Thermistor (PTC)

Packing gland with shield

(2)

contact

(3) Motor phases

(4) Grounding lead connection

Motor temperature monitoring For thermal monitoring of the motor coil, a thermistor (PTC) may be

connected to terminals X3/ ϑ- and ϑ+. The type used must be set during
commissioning in parameter 330-MOPTC (factory default setting is “off”).

Sensor

No PTC

Tech. data

Usable type -

Parameter
330-MOPTC =

Measurement
voltage U

MAX

Measuring range – 100 Ω to 15 kΩ –

Table 3.1 Motor temperature mo nitoring specification

used

OFF DIN KTY TSS

Standard

PTC

PTC to

DIN44082

– 12 V –

Linear

voltage evaluation

KTY84-130, (tolerance

band yellow)

TSS,

thermostatic

circuit-breaker

Klixon

3

4

5

A

CDA3000 Operation Manual

Attention: Contrary to DIN VDE 0660-303 (short circuit dedection

<20Ω) the CDA3000 will note a short circuit at < 5 Ω.

3-5

DE
EN
FR
IT
ES
FR

3.4 Mains connection

3 Installation

Step Action Comment

Define the wire cross-section
dependent on maximum current and

1

ambient temperature.

Wire the inverter module with the mains

filter, max. line length 0.3 m (with

2

unshielded cable)!

Wire cross-section to VDE0100,
part 523

Step not applicable for BG1 to
BG4; up to 7.5 kW the mains
filter is built-in.

Reduces the voltage distortions

Wire the line choke see Appendix A.5

3

(THD) in the system and extends
the service life.

Install a circuit-breaker K1 (power

4

switch, contactor, etc.).

Do not connect the power!

Use the mains fuses (type gL) or
miniature circuit-breakers (trip

5

characteristic C) to cut the mains power

To protect the line in accordance
with VDE636, part 1

to all poles of the inverter.

Connection of the inverter module via a line choke with a short circuit voltage of 4 %
of the mains voltage (u

Where the inverter modules are connected to systems of environment class 3

1.

and above, see EN 61000-2-4 see appendix A.6

For all inverter modules with a recommended motor connected load

2.

(4-pole standard motor) of 30 kVA or above (CDA34.060 ... CDA34.250)

Where there is a requirement to comply with the limit values for variable-speed

3.

electric drives (see standard EN 61800-3/ IEC 1800-3)

Where there is a dc link between multiple inverter modules

4.

= 4 %) is obligatory:

k

X1

CDA3000 Operation Manual

N

L1

K1

L3

L2
L1

K1

Figure 3.5 Mains connection

3-6

FN

< 0,3 m

N

L1

X1

L3

L2

L1

CDA32.xxx

1 x 230 V

CDA34.xxx

3 x 400/460 V

3 Installation

Attention: Danger to life! Never wire or disconnect electrical connec-

tions while they are live! Before working on the device discon­nect the power. Wait until the DC-link voltage at terminals X1/
RB+ and L- has fallen to the safety-lo w voltage before wo rk­ing on the device (approx. 5 minutes).

Note the following points:

1

Mains filter

CDA3000 Operation Manual

• Only all-current sensitive fault current breakers suitable for inverter
operation may be used.

• Switching the mains power: Cyclic power switching is permitted
every 60 seconds; jog mode is not permitted.

− If switching is too frequent, the device protects itself by means

of high-resistance isolation from th e sys tem.

− After a rest phase of a few minutes the device is ready to start

once again.

• TN network and TT network: Permitted without restriction.

• IT network (ins ul a ted center point): Not per m i t ted!

− In the event of a ground fault the voltage stress is around twice

as high, and creepages and clearances to E N50178 are no
longer maintained.

• For details of measures to maintain UL approbation refer to
Appendix A.7.

Size Power range Mains filter

BG1 ... 4 0.75 ... 7.5 kW Internal

BG5 ... 8 11 ... 132 kW

1) For supplementary components see CDA3000 Order Catalogue.

Note:

Compliance with the limit curves (EN61800-3) to attenuate the line­borne interference voltage and t he interference emitted from the inverter
module depends on

• use of a line choke (recommended),

• the length of the motor cable and

• the preset clock frequency (4, 8 or 16 kHz) of the inverter module
power stage.

For further information please consult your project engineer.

3-7

External

1)

2

3

4

5

A

DE
EN
FR
IT
ES
FR

3 Installation

Wire cross-section

.

Device

Inverter module

CDA32.004 1.7 2.5 1 x 10

CDA32.006
CDA32.008
CDA34.003
CDA34.005

CDA34.006 4.2 2.5 3 x 10
CDA34.008

CDA34.010
CDA34.014

CDA34.017
CDA34.024

CDA34.032
CDA34.045

CDA34.060
CDA34.072

CDA34.090
CDA34.110

CDA34.143
CDA34.170

CDA34.250

Table 3.2 Wire cross-sections and mains fuses (VDE0298 must be

connected load

[kVA]

2.3

3.0

1.6

3.0

5.7

7.3

10.2

12.4

17.5

23.3

32.8

43.8
52

65
80

104
124

145
173

observed)

Max. possible wire

cross-section of
terminals [mm²]

2.5

2.5

4.0

10

25

50

Threaded bolt M8

Threaded bolt M8

Recommended mains

fusing (gL)

[A]

1 x 16
1 x 16
3 x 10
3 x 10

3 x 10
3 x 16

3 x 20
3 x 25

3 x 35
3 x 50

3 x 50
3 x 63
3 x 80

3 x 100
3 x 125

3 x 160
3 x 200

3 x 250
3 x 315

3.5 DC network

CDA3000 Operation Manual

The inverter modules run in regenerative operation (braking) in a DC
network feed power into the DC network which is consumed by the motor­driven inverter modules.

DC network operation of s everal inverter modules minimizes the power
consumption from the mains and external braking resistors can be
eliminated where appropriate.

Note: It is essential that a DC network operation be checked at the

project planning stage. Please consult your project engineer.

3-8

3 Installation

3.6 Braking resistor (RB)

In regenerative operation, e .g. braking the drive, the motor feeds energy
back into the inverter. This increases the vo ltage in the DC-link. If the
voltage exceeds a threshold value, the internal braking transistor is
activated and the regene rated power is converted into heat by way of a
braking resistor.

The switching transistor is installed as standard. The design of the
external braking resistor depends on a number of drive factors:
for example the load to be moved, the required dy namics of the drive or
the braking and cycle duration.

L+

RB

X1

Figure 3.6 Braking resistor connection

Note the following points:

• The design of the braking resistor must be clarified at the project
planning stage.

• For details of the permissible minimum ohmic resistance of an
externally installed braking resistor for the individual inverter
modules refer to Appendix A.2.

• Details of the peak braking power with an internal braking resistor
(only with version CDA34 ...,Wx.x,BR) are also given in Appendix
A.2.

For further information please consult your project engineer.

RB

1

2

3

4

5

CDA3000 Operation Manual

Attention: In device version CDA3X.xxx, Wx.x, BR

the braking resistor is built-in. No additional braking resistor
may be connected to terminals X1 /L+ and RB; this would
damage the inverter module.

Attention: At warning message „excessive temperature at inverter heat

sink“ the connected device must be separated from the
mains, because an overvoltage of the m a ins leads to an
overload of the braking resistor. Please integrate one of the
digital outputs into your control concept, e.g. set OSDxx to
WOTI (Warning heat sink temperature of device).

3-9

A

DE
EN
FR
IT
ES
FR

3 Installation

3.7 Control connections

Step Action Comment

Check whether your inverter module is
fitted
a modified software package

(>V100.x)
(standard software = Vx.xx-xx)

1

If this is the case, the control terminal
assignment is different. Please
contact your project engineer with
regard to wiring and commissioning!!

Check whether you already have a

MARTCARD or a DRIVEMANAGER data

S

Position of software name plate see
section 3.1 Page 3-2

Bulk customers

Type: CDA32.004,C1.0

ANTRIEBSTECHNIK

Software: V

D- 35633 Lahnau

CS:
Data Set:

SN.: 99120442

set with a complete device setup.
If this is the case, the control terminal

2

assignment is different. Please
contact your project engineer to obtain
the terminal assignment!

Choose a terminal assignment.

3

Wire the control terminals with
shielded cables.
The only essential signals are the

4

ENPO signals and a start signal
(STR or STL).

Keep all contacts open

5

(inputs inactive).

Check all connections again!

6

For details of how to load the data
set into the inverter module refer to
section 4.6.

see 3.7.1 “Choice of terminal
assignment”

Ground the cable shields over a
wide area at both ends.
Wire cross-section maximum

1.5 mm² or two cores per terminal
each 0.5 mm²

Continue with commissioning in
section 4.

C1D1

1xx.x

CDA3000 Operation Manual

Note the following points:

• Always wire the control terminals with shielded cables.

• Lay the control cables separately from the mains lead and motor
cable.

• The CDA3000 Application Manual presents more drive solutions.

• For all shielded connections a cable type with double copper
braiding with 60-70 % coverage must be used.

3-10

3 Installation

3.7.1 Choice of terminal assignment

Typical applications Control method Terminal assignment

• Project planning and commissioning are
already complete.

• Loading of an existing data set.

• Pump, fan and extruder drivers and traction
and lifting drives with low dynamics

• Multi-motor operation

• Dynamic traction and rotational drives

• Applications with dynamic load
surges

• Dynamic traction, lifting and rotational
drives with speed control

• With encoder feedback

Attention: With the SFC motor control mode (Sensorless Flux Control)

Selection

Continued

on

Obtain the terminal

Serial commissioning

Voltage Frequency Control (VFC)

Sensorless Flux Control (SFC)

- Only for asynchronous motor

Field-Oriented Regulation (FOR)

- Only for asynchronous motor

no lifting drives and no applications with regenerat ive load
torque1) can be operated at present.

assignment from your
project engineer.

Assignment 1 Page 3-13

Assignment 2 Page 3-14

Assignment 1 Page 3-13

Assignment 2 Page 3-14

Assignment 3 Page 3-15

Page 4-12

Commis-

sioning

1

2

3

4

CDA3000 Operation Manual

1)

All machinery counteracts the drive with a static torque. The static
torque is generally termed load torque. If this load torque acts in the
direction of movement, such as in lifting mechanisms, during lowering,
then the term “regenerative load torque” is used.

Note: During operation intensive lo ad peaks or unintentional

cancelling of the start effects in a loss of stator flow control of
the SFC-control. So that a current overload shut-off or
uncontrolled movements can occur.

3-11

5

A

DE
EN
FR
IT
ES
FR

3 Installation

The terminal scan
cycle is 1 ms.

3.7.2 Specification of control terminals

Des. Specification

Analog
inputs

ISA00
ISA01

• ISA00: U

= +10 V DC, ±10 V DC, I

IN

switchable by software

= (0) 4-20 mA DC,

IN

• ISA01: UIN = +10 V DC

• Tolerance U: ± 1% v. M., I: ±1% of MV

• 24 V digital input, PLC-compatible

• Switching level Low/High: <4.8 V / >8 V DC

• Resolution 10-bit

•R

=110kΩ

in

• Floating against digital ground

Analog
output

Digital
inputs

OSA00 • Tolerance U: ±2.5% of MV

•U

ISD00
ISD01
ISD02
ISD03

=+10 V DC, R

out

•I

=5 mA, short-circuit-proof

max

• PLC-compatible

• Switching level Low/High: <5 V / >18* V DC

•I

at 24 V = 10 mA

max

•R

= 3 kΩ

IN

OUT

=100 Ω

ENPO • Power stage enable = High level

• Specification as ISDxx

Digital
outputs

OSD00 • Short-circuit-proof

• PLC-compatible

•I

= 50 mA

max

• Protection against inductive load

• High-side driver

OSD01 • Short-circuit-proof with 24V supply from inverter module

• PLC-compatible

•I

= 50mA

max

• No internal freewheeling diode; provide external protection

• High-side driver

Relay
output

OSD02 • Relay 48 V / 1 A AC, changeover contact

• Usage category AC1

• Operating delay approx. 10 ms

Motor
tempera­ture

Voltage
supply

PTC1/ 2 • max. 12 V DC, measuring range 100 Ω - 15 kΩ

• Suitable for PTC to DIN 44082 or temperature sensor KTY84-130
(tolerance band yellow) or thermostatic circuit-breaker

+10.5V • Reference voltage UR =10.5 V DC, short-circuit-proof

•I

= 5 mA

max

+24V • Auxiliary voltage UV = 24 V DC, short-circuit-proof

•I

= 200 mA (overall, also includes driver currents for outputs

max

OSD0x)

*In the range >5 V / <18 V the response of the inputs is undefined.

CDA3000 Operation Manual

3-12

3 Installation

3.7.3 Terminal assignment 1

Terminal assignment in factory setting
Preset solution “Clock drive, quick/slow jog”.

Features Parameter

• Quick jog/slow jog driving profile
with two directions of rotation

• Output for motor holding brake

~

K0

-

M

3~

+24V

H1

K1

S1
STL
STR

ENPO

0 ... 10 V

N1

X2 Des. Function

20 OSD02

19 OSD02

18 OSD02

17 DGND Digital ground

16 OSD01 “Reference reached” message

15 OSD00 Output for motor holding brake

14 DGND Digital ground

13

12 ISD03 Not assigned

11 ISD02 Selection of slow jog

10 ISD01

9 ISD00 Start/Stop quick jog clockwise

8 ENPO Power stage hardware enable

7

6

5 OSA00

+

-

4 AGND

3 ISA01 Not assigned

2 ISA00 Not assigned

1

152-ASTER = DRV_1

14
11

12

U

Auxiliary voltage 24 V

V

Start/Stop quick jog anti-clockwise

U

V

Auxiliary voltage 24 V

U

V

Actual frequency 0 ... FMAX
0 ... 10 V corresponds to

Analog ground
0 ... 10 V corresponds to

U

Reference voltage 10.5 V, 5 mA

R

1

2

Relay contact
for “Ready”
message

3

4

5

A

CDA3000 Operation Manual

Figure 3.7 C ontrol terminals, traction drive without encoder evaluation

3-13

DE
EN
FR
IT
ES
FR

3 Installation

3.7.4 Terminal assignment 2

Preset solution “Analog reference and fixed frequency”.

Features Parameter

• Analog speed input for two directions

• Selection of fixed frequencies via
binary coding of switches S1/S2

152-ASTER = ROT_6

• Functionally compatible with VF1000

X2 Des. Function

K0

+24V

19 OSD02

18 OSD02

20 OSD02

14
11

12

Relay contact
for “Ready”
message

17 DGND Digital ground

H2
H1

16 OSD01 “Standstill” message

15 OSD00 “Reference reached” message

14 DGND Digital ground

U

0 ... 10 V

N1

S2
S1
STL
STR

ENPO

13

12 ISD03

11 ISD02

10 ISD01

9 ISD00 Start/Stop quick jog clockwise

8 ENPO Power stage hardware enable

7

6

5 OSA00 Actual frequency 0 ... FMAX

+

4 AGND

-

Auxiliary voltage 24 V

V

Choice of fixed frequency
(binary coded) *

Start/Stop quick jog anti-clockwise

U

V

Auxiliary voltage 24 V

U

V

Analog ground
0 ... 10 V corresponds to

3 ISA01 Not assigned

R1

≥ 10 kΩ

2 ISA00 Reference 0 V ... + 10 V

U

1

*Function see section 4.3, Ta bl e 4.1

Reference voltage 10.5 V, 5 mA

R

Figure 3.8 Terminal assignment, rotational drive without encoder evaluation

CDA3000 Operation Manual

Note: The terminal assignment applies to firmware V3. 1 and higher

3-14

3 Installation

3.7.5 Terminal assignment 3

Preset solution “Analog reference + correction, with rotary encoder”.

Features Parameter

• Analog speed input for two
directions with speed correction

• Encoder evaluation

152-ASTER = ROT_2

X2 Des. Function

K0

(1)

N2

M

3~

R2

≥ 10 kΩ

(1) Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control

mode FOR. For notes on the rotary encoder see Figure 3.10.

Figure 3.9 Control terminal assignment, rotational drive with encoder

+24V

H2
H1

N1

≥ 10 kΩ

R1

evaluation

STL
STR

ENPO

0 ... 10 V

20 OSD02

19 OSD02

18 OSD02

17 DGND Digital ground

16 OSD01 “Reference reached” message

15 OSD00 “Standstill” message

-

14 DGND Digital ground

+

13

B

12 ISD03 Encoder track B

A

11 ISD02 Encoder track A

10 ISD01 Start/Stop anti-clockwise

9 ISD00 Start/Stop clockwise

8 ENPO Power stage hardware enable

7

6

+

5 OSA00 Actual frequency 0 ... FMAX

4 AGND Analog ground

-

3 ISA01 Correction reference* 0 V ... +10 V

2 ISA00 Reference 0 V ... + 10 V

1

14
11

12

U

Auxiliary voltage 24 V

V

U

V

Auxiliary voltage 24 V

U

V

U

Reference voltage 10.5 V, 5 mA

R

Relay contact
for “Ready”
message

1

2

3

4

5

A

CDA3000 Operation Manual

Correction reference*: For a description of the function refer to the

CDA3000 Application Manual.

3-15

DE
EN
FR
IT
ES
FR

3 Installation

3.7.6 Encoder

Maximum number of lines of
encoder

Specification of encoder connections:

Des. Specification

Digital
inputs

Connecting
cable

ISD02
ISD03

- • Screened twisted-pair cable with approx. 60 nF/km

•f

= 150 kHz

limit

• PLC-compatible (L = < 5 V, H = > 18 V)

• Current consumption (encoder) max. 80 mA

• Cable length max. 30 m

A HTL encoder with 24 V supply can be c onnected to terminals X2/11
and 12. Permissible pulse count s are in the range from

512, 1024 ...to 16384 pulses per rev

+

NPN

PNP

-

Figure 3.10 Block diagram, HTL ou tput circuit

6

LR

n

max

max

LR

max

910

⋅

---------------=

n

max

(2n where

A

Maximum number of lines of encoder in

=

pulses per rev.

=

Maximum speed of motor in rpm

n = 5 to 14

32, 64, 128, 256,

).

Example of n

Calculated: pulses per rev.

= 6000 rpm:

max

LR

max

6

910

⋅

--------------- 1500==

6000

Selected: An encoder with 1024 pu ls es per rev.
Reasoning: 1500 pulses per rev. is not programmable - the nearest

10

possible value is 1024 pulses per rev. (binary 2

)

Minimum motor speed Formula for calculating the minimum motor speed depending on the

encoder lines per revolution so that one pulse of the encoder can be
evaluated each scan cycle of the inverter module.

Number of lines of encoder in pulses per rev.

Minimum speed of motor in rpm

=

min

3-16

CDA3000 Operation Manual

LR =

1

3000

---------

-----------

n

min

LR

⋅=

min

n

4 Commissioning

4 Commissioning

4.1 Choice of commissioning .......................................4-1

4.2 Standard commissioning ........................................4-2

4.3 KEYPAD commissioning ...........................................4-4

4.4 DRIVEMANAGER commissioning ................................4-6

4.5 Direction check .....................................................4-11

4.6 Serial commissioning ...........................................4-12

4.6.1 Serial commissioning with KEYPAD .....................4-12

4.6.2 Serial commissioning with DRIVEMANAGER ..........4-14

4.7 Operation with KEYPAD KP200 ...............................4-15

4.8 Operation with DRIVEMANAGER ...............................4-18

4.9 Parameter list (selection) .....................................4-19

1

2

3

4.1 Choice of commissioning

CDA3000 Operation Manual

Attention: Commissioning must only be carried out by qualified

electricians who have undergone instruction in the necessary
accident prevention measures.

Standard commissioning

KEYPAD commissioning

DRIVEMANAGER commissioning

Serial commissioning

The device can be put into operation with its factory
settings, without need of any other aids.

The KEYPAD enables you to preset a number of basic
parameters, such as rotating field limitation (FMAX),
acceleration/deceleration ramps (ACCR/DECR) or fixed
frequencies (FFIX) etc.

The “DRIVEMANAGER 3.0” PC user interface enables you
to customize your drive tasks in a user-friendly way.

To commission several identical drives, for example,
you can transfer the data set of the first drive via K

MARTCARD or via DRIVEMANAGER to the following

with S
drives.

4-1

4

5

A

EYPAD

DE
EN
FR
IT
ES
FR

4 Commissioning

Start drive

1) Factory setting from BG1 to BG5
(15 kW) = 20 Hz/s, from BG6
(22 kW) to BG8 = 5 Hz/s

4.2 Standard commissioning

This mode of commissioning is based on the factory setting.

Precondition:

• Inverter module is fully connected.

• Recommended IEC standard motor (see section A.2) is connected.

• Control terminals are wired as per terminal assignment 1,
see page 3-13.

Attention: Make sure that the rotating drive of your machine cannot

cause any damage during commissioning (s uch as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.

.

Step Action Note

Connect the mains power supply to

1

the inverter module.

Check that your drive can be run at
the factory set (FS) rotating field

2

frequency and ramps.

Close ENPO contact. Enables power stage.

3

Set drive to slow jog Close S1 = slow jog

4

Start drive by closing STL or STR

5

contact.

Check direction of rotation of motor

6

shaft

Brake drive by opening start

7

contact.

After power-on, inverter module
performs a self-test (lasting approx.

1... 3 s).
Quick jog = 50 Hz

Slow jog = 20 Hz
Acceleration ramp

Deceleration and stop ramp

1)

1)

STL = start anti-clockwise
STR = start clockwise

see section 4.5 “Direction check”

Drive brakes down to standstill.

Open ENPO contact. Safely disables power stage.

Commissioning is completed.

CDA3000 Operation Manual

Note: If the connected IEC standard motor differs by more than two

power classe s from the rated power outpu t of the inverter
module, “D

RIVEMANAGER commissioning” wi th automatic

motor identification should be carried out, see section 4.4.
The same applies to commissioning of special motors such
as reluctance, synchronou s or HF m otors. Please consult
your project engineer.

4-2

4 Commissioning

Input signals of
terminal assignment 1
(152-ASTER = DRV_1)

Output signals of
terminal assignment 1
(152-ASTER = DRV_1)

FMAX

f [Hz]

FMAX

STR

STL

S1

0

1
0

1
0

1
0

303-FMAX1

590-ACCR1

592-DECR1

270-FFIX1

594-STPR1

303-FMAX1

t [s]

Figure 4.1 Example of a quick/slow jog driving profile for two directions

FMAX

0

f [Hz]

FMAX

1

2

3

4

CDA3000 Operation Manual

1

H1

0

1

K1

0

t [s]

Figure 4.2 Output signals depen de nt on driving profile

H1 = Reference reached; K1 = Motor holding brake output signal

4-3

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Start drive

1) Factory setting from BG1 to BG5
(15 kW) = 20 Hz/s, from BG6
(22 kW) to BG8 = 5 Hz/s

4.3 KEYPAD commissioning

CDA3000 Operation Manual

This mode of commissioning is performed with the KEYPAD control unit
(accessory order designation: KP200). It enables a number of basic
parameters to be adjusted directly.

Precondition:

• Inverter module is fully connected.

• Recommended IEC standard motor (see section A.2) is connected.

• Control terminals are wired as per terminal assignment 2,
see page 3-14.

• KP200 is plugged in.

Attention: Make sure that the rotating drive of your machine cannot

cause any damage during commissioning (s uch as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.

.

Step Action Note

Connect the mains power supply to

1

the inverter module.

Check that your drive can be run at
the factory set (FS) rotating field

2

frequency and ramps.

If this is not possible, change the parameters with the KEYPAD

Press the start/enter key once to
enter subject area _11UA and press

3

the start/enter key again to select
the parameter you want to change.

Select the preset solution

4

“Rotational drive 6”
Press “stop/return” to return to “Menu”.

5

Save setting by pressing both cursor keys simultaneously for 3 seconds.

Close ENPO contact and set a low

1

reference value with R1.
Start drive by closing STL or STR

2

contact.

Check direction of rotation of motor

3

shaft

Open start contact. Drive brakes down to standstill.

4

Open ENPO contact. Safely disables power stage.

5

Commissioning is completed.

After power-on, inverter module
performs a self-test (lasting approx.

1... 3 s).
Rotating field frequency (FMAX) = 50Hz

at reference value (R1) = 10 V
Acceleration ramp
Deceleration and stop ramp

FMAX 303-FMAX1
Acceleration ramp 590-ACCR1
Deceleration ramp 592-DECR1
Stop ramp 594-STPR1

Adapt parameter using cursor keys, confirm
change with “start/enter” key.

Parameter 152-ASTER
to “ROT_6”

ENPO enables power stage.

Motor accelerates to preset reference

see section 4.5 “Direction check”

1)

1)

4-4

4 Commissioning

Input signals
terminal assignment 2
(152-ASTER = ROT_6)

Output signals
terminal assignment 2
(152-ASTER = ROT_6)

H1 = Reference reached
H2 = Standstill

Note: If the connected IEC standard motor differs by more than two

power classes from the rated power output of the inverter
module, “D

RIVEMANAGER commissioning” with automatic

motor identification should be carried ou t, see section 4.4.
The same applies to commissioning of special mot ors such
as reluctance, synchronous or HF m otors. Please consult
your project engineer.

1

0

1
0

1
0

1
0

1
0

303-FMAX1

R1

R1

FFTB3

FFTB1

R1

FFTB2

FMAX

f [Hz]

FMAX

STR

STL

S1

S2

10 V

R1

5 V

0 V

H2

H1

t [s]

Figure 4.3 Signal characteristic dependent on driving profile

(ASTER=ROT_6)

2

R1

3

4

5

A

CDA3000 Operation Manual

Reference S2 (ISD03) S1(ISD02) ISA00

Analog reference at input ISA00 (R1) 0 0 active

Table frequency 601-FFTB1 (FS = 10Hz) 0 1 inactive

Table frequency 602-FFTB2 (FS = 15Hz) 1 0 inactive

Table frequency 603-FFTB3 (FS = 20Hz) 1 1 inactive

Table 4.1 Scaling of binary coded inputs ISD02 (S1) and ISD03 (S2)

4-5

DE
EN
FR
IT
ES
FR

4 Commissioning

4.4 DRIVEMANAGER commissioning

The DRIVEMANAGER as from version 3.0 makes commissioning easier,
especially the adaptation of your drive. It should be used specifically
when commissioning with “SFC” or “FOR” mode.

The following is an illustration of the commissioning proce dure based on
the example of the preset solution ROT_2.

Precondition:

• Inverter module is fully connected.

• Control terminals are wired as per terminal assignment 3,
see page 3-15.

• The motor with encoder planned for the applicat ion is correctly
connected.

• All data of the motor (rating plate data) and the encoder are
available.

Attention: Make sure that the rotating drive of your machine cannot

cause any damage during commissioning (s uch as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.

The main window contains the “Initial commissioning” button. Click on it to
open up the Wizard, which will guide you in four steps through the
commissioning process.

CDA3000 Operation Manual

4-6

1. Preset solution...

In this window you
select the terminal
assignment required
for control of your
application.

As a check, the
terminal diagram and
specimen
applications are
illustrated.

For our example
please set ROT_2.

4 Commissioning

1

2

3

2. Control method...

CDA3000 Operation Manual

Different control methods have special advantages depending on the
application. Three modes of control are available.

For our example please set FOR(2).

Meaning Application

Voltage Frequency Control

VFC

(factory setting)

Sensorless Flux Control

SFC

• Only for asynchronous
motors

Field Oriented Regulation

• Encoder is necessary

FOR

• only for asynchronous
motors

Table 4.2 Choice of control method

• Pump, fan and extruder applications

• Traction and lifting drive with low dynamics

• Multi-motor operation

• Dynamic traction, lifting and rotational
drives

• Drives with dynamic load surges

• Dynamic traction and rotational drives

• Speed control with encoder feedback

4-7

4

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

3. Motor data...

By way of the automatic motor identification the characteristic data of IEC
standard motors and ASM servomotors can be determined. The
precondition for problem-free identification is that the rating plate data are
present and correctly entered.

Note: The data of the motor nominal point (max. rated power output

of the motor) must always be en tered. In 87 Hz applications
(motor: 230 V, delta configuration) the converted 87 Hz data
must be entered. For more information refer to the CDA3000

Application Manual.

For our example this setting is required.

Following identification of the motor, all control loops are automatically
computed and the necessary parameter adjustments made.

Precondition:

• The motor is connected.

• Hardware enabled ( = ENPO contact clo sed).

1

CDA3000 Operation Manual

3

Step Action Note

Enter motor data see your motor type designation

1

Click on “Start identification” button Takes approx. 3 min.

2

Apply setting Values are transferred to device

3

Re-open ENPO contact on device Power stage safely disabled

4

Motor identification is complete

2

4-8

4 Commissioning

Set lines per revolution of
encoder used

4. Change basic settings...

This setting is only required in “FOR” mode.

In the last step you can adapt the
basic setting of the preset solution
to your application.
The setting options vary according
to the selected preset drive
solution (here the example for
ROT_2).

Test setting

Attention: Make sure that the rotating drive of your machine cannot

cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.

1

2

3

4

CDA3000 Operation Manual

Step Action Note

Close ENPO contact. ENPO active enables power stage.

1

Set low reference with R1.

2

Start drive by closing STL or STR

3

contact.

If the motor runs uncontrolled and does
not accelerate up to the preset
reference, stop the drive (open STL or
STR contact).

4

Motor accelerates up to preset

, commissioning can be

reference

continued.

Set correction reference with R2

5

see section “3.7.5 Terminal
assignment 3”

Motor accelerates to preset reference

Check phase position, motor and
encoder connections, see section 4.5
“Direction check”

Drive accelerates further by amount
of correction reference.

4-9

5

A

DE
EN
FR
IT
ES
FR

Input signals

4 Commissioning

Step Action Note

Brake drive by opening start contact. Drive brakes down to standstill.

6

Open ENPO contact. Safely disables power stage.

7

Commissioning is completed.

FMAX

590-ACCR1

0

f [Hz]

FMAX

1

STR

0

1

STL

0

10 V

R1

5 V

0 V

10 V

R2

5 V

0 V

303-FMAX1

592-DECR1

594-STPR1

t [ms]

Figure 4.4 Example of a driving profile for two directions with correction

reference (R2), 152-ASTER = ROT_2

FOR setting FOR is preset, and requires no further optimization for standard

applications.

Note:

For more detailed information on optim izing

• the speed control loop

refer to the CDA3000 Application Manual.

CDA3000 Operation Manual

4-10

4.5 Direction check Precondition:

• Inverter module is fully connected.

• The motor planned for the application is cor rectly connected.

• Device set to VFC mode = Voltage Frequency Control (factory
setting).

• Enter a low reference value, e.g. slow jog.

1. Test phase position of motor
connections.

Step Action Note

Close ENPO contact. ENPO active enables power stage.

1

Start drive by closing STR

2

contact.

Check direction of rotation of

3

drive.

1)

(2)

If the direction matches the actuation, the test is completed.

Brake drive by opening start

4

contact.

Open ENPO contact.

5

If direction is wrong, check phase

6

position of motor connections.

4 Commissioning

Motor accelerates to preset reference

With STR active, motor rotates
clockwise (2)

(1) Direction of view.

Drive brakes down to standstill.

ENPO inactive safely disables power
stage.

Also check the control connections:
STR > term. X2/9 (ISD00)

1

2

3

4

2. Test encoder connection Precondition:

• Inverter module is fully connected.

• The motor with encoder planned for the application is correctly
connected.

• Device set to FOR mode = Field Oriented Regulation.

Step Action Note

Open ENPO contact. Power stage safely disabled.

R

L

CDA3000 Operation Manual

1

Turn motor shaft clockwise by hand
(1) Direction of view, (2) Clockwise.

2

If assignment is wrong, check wiring

3

of encoder.

If the direction matches the display, the test is completed.

In status display:

Right (clockwise) = no preceding sign
Left (anti-clockwise) = neg. preceding

sign.

4-11

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

4.6 Serial commissioning

4.6.1 Serial
commissioning

EYPAD

with K

Save data set to SMARTCARD

Apply this mode of commissioning if you want to put several identical
drives into operation (serial co mmissioning). The sa me inverter t ype and
motor must be set for each drive in an identical application.

If you already have a complete data set, skip the subsection headed

“Save data set to S
device to file” (with D

MARTCARD” (with KEYPAD) or “Save data set from

RIVEMANAGER).

Note: Do not load the firmware V180.x (for inverter modules in

execution HF) in the standard inverter modul . By loading the
firmware the error message E-COPU39 will be signalised
one-time by a flashing code of indication H1.

Precondition:

• All inverter modules are fully connected.

• The first drive is already fully commissioned into oper at io n.

Note: The CARD menu can only be selected if the drive is not

active!

Step Action Note Presentation

Connect the KEYPAD to the inverter module of the

first drive, insert a S

1

MARTCARD and switch on the

power.

CARD

CARD

start

enter

Select the CARD menu.

2

= load/save with

MARTCARD

S

CDA3000 Operation Manual

Choose WRITE. = Save data set

3

Choose ALL and start the
save operation with the

4

start/enter key.

= Complete data set
is saved

= Save operation

READY appears.

5

completed without
error

By this procedure you have written your data set to a SMARTCARD.

4-12

CARD

start

stop

return

stop

return

enter

CARD

start

enter

CARD

4 Commissioning

Download data set from

MARTCARD to next inverter

S

Step Action Note Presentation

Connect the KEYPAD to the inverter module of the

next drive, insert the S

1

MARTCARD with the desired

data set and switch on the power.

Select the CARD menu.

2

Choose READ. = Load data set

3

Choose ALL and start the
load operation with the

4

start/enter key.

= load/save with
S

= Complete data set
is loaded

MARTCARD

CARD

stop

return

stop

return

= Load operation

READY appears.

5

completed without
error

Repeat this procedure on each of the other drives.

Note: Data set is automatically stored in inverter module.

1

CARD

start

enter

2

CARD

start

enter

CARD

3

start

enter

CARD

4

CDA3000 Operation Manual

4-13

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Save data set from device to
file

Download data set from file
into device

Remember to save
the setting.

4.6.2 Serial
commissioning
with

RIVEMANAGER

D

Precondition:

• All inverter modules are fully connected.

• The first drive is already fully commissioned into oper at io n.

• A PC with installed DRIVEMANAGER user software (V3.0 or higher) is
connected.

Step Action Comment

Connect your PC to the inverter
module of the first drive and switch

1

on the power to the inverter.

Start DRIVEMANAGER.

2

If the connection fails, check the settings in the Tools > Options
menu and try again by way of icon

Save the current data set

, either in the

with icon
parameter database

3

(directory: c:/../userdata) of the

RIVEMANAGER or on a floppy disk

D
(a:/).

Disconnect from all devices

4a

with icon

Connect your PC to the inverter module of the next drive and switch on the

4b

power to the inverter.

With icon establish a link

between the D

5

and the newly connected
device.

With icon load the data set

saved in step 4 into the

6

device.
With icon select the main

window.

7

Save the setting with

button ->

Repeat steps 4 ... 7 on each of the other drives.

RIVEMANAGER

Use a standard serial cable (9-pin D­SUB, socket/pin) e.g. LUST accessory
CCD-SUB90x .

Automatically links to the connected
inverter module.

.

With icon the current data set of the
connected device is always saved.
Give the file a name of your choice.

The data set is stored in the device as
user data set 1.

CDA3000 Operation Manual

For more information refer to the DRIVEMANAGER Manual.

4-14

4 Commissioning

4.7 Operation with
K

EYPAD KP200

Overview of KEYPAD KP200

The KEYPAD can be plugged directly into the inverter module ( X4).

SMARTCARD chipcard to save and

(1)

transfer settings

(1)

3-digiti display, e.g. for parameter

(2)

number

(3) Current menu

SMART

(2)
(3)

(4)

C A R D

VAL

Hz

stop

return

Call up menu branches or parameters; Save changes;

start
enter

Start in “Control drive” mode

stop

Quit menu branches; Cancel changes; Stop in “Control drive” mode

return

(5)

(6)

start

enter

5-digit display for parameter name and

(4)

value

(5) Acceleration or braking ramp active

(6) Bar graph display, 10-character

Select menu, subject area or parameter; Increase setting

Select menu, subject area or parameter; Reduce setting

1

2

3

4

Table 4.3 Operating and dis play elements of the KEYPAD KP200

Menu structure The KEYPAD KP200 has a user-friendly menu structure whic h is identical

to that of the KP100 for the S

ASTERCONTROL SERVOCONTROLLERS.

M

VAL

Actuals

•select

•display

PARA

Subject area

• select

Parameter

• select

Capacity indicator

• change

MARTDRIVE VF1000 inverters and the

CTRL

Drive

• control

CARD

SMARTCARD

•read

•write

•Write
protection

Initial
commissioning

Figure 4.5 Functions of the menus

CDA3000 Operation Manual

4-15

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Example of parameter setting
(PARA menu)

• The parameters in the PARA menu are grouped into subject areas
according to their functions , in order to provide a clearer overview.

• Only the parameters to which the curren t us er level permits access
can be changed.

1. Select PARA menu.

2. Select desired subject area with

cursor keys and confirm with

stop

return

PARA

PARA

start

enter

start/enter.

start

enter

stop

return

3. Select desired parameter with

PARA

cursor keys (user level
1-MODE = 2).

start

enter

start

stop

return

enter

4. The current value is displayed,
with the last character flashing.

PARA

Switch to the next character
using the down key. Use the up
key to change the flashing
character. The fifth character at
the extreme left indicates the

PARA

0...9

preceding sign: (–) = minus.
The last character can be

entered as an exponent.
Save new value with start/enter

or cancel (without saving) with

stop/return.

CDA3000 Operation Manual

4-16

4 Commissioning

CARD MENU Read from/write to SMARTCARD:

• In this menu inverter settings can be saved to the SMARTCARD and
transferred to other inver ter modules.

• In every storage operation all param eters are always saved to the

MARTCARD. For read operations, either all parameters or only

S
parameters from one subject area (per read operation) can be
read-in.

Function Meaning

READ > ALL Read all parameters from SMARTCARD

READ > _27RS

WRITE Store all parameters on the SMARTCARD
LOCK Write-protect the SMARTCARD
UNLOCK Cancel the write protection

For more information on operation with t he KEYPAD refer to the KEYPAD
KP200 Operation Manual.

Parameters from subject area,
e.g. B. _27RS (reference structure)

1

2

3

4

CDA3000 Operation Manual

4-17

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

4.8 Operation with
D

RIVEMANAGER

The key functions

Icon Function Menu

Precondition :

•DRIVEMANAGER user software version V3.0 or higher installed on the
PC.

H1 H2 H3

X4

3 m max.

RS232

X4

!

ACHTUNG
Kondensatorent­ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!

X2

ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

X3

X1

CCD-SUB90X

RS232

D

RIVE

M

ANAGER

Figure 4.6 Inverter module connectio n to PC/DRIVEMANAGER

Change setting of active
device

Active device > Change settings

Print parameter data set Active device > Print settings

Digital scope

Control drive

Active device > Monitoring > Quickly
changing digital scope values

Active device > Open-loop control >
Basic operation modes

CDA3000 Operation Manual

Connect to device

Bus initialization,
change setting

Communication > Connect > Single
device

Communication> Bus configuratio n

Disconnect all devices Communication > Disconnect

Save data set of active device
to file

Data set transfer from file to
active device

Active device > Save device settings to

Active device > Load device sett ings
from

For more information refer to the DRIVEMANAGER Manual.

4-18

4 Commissioning

4.9 Parameter list (selection)

Any parameters can be
inserted into this
subject area using the

RIVEMANAGER (V3.0 or

D
higher). The number is
limited to 14. *

In the factory setting
the parameters listed
here are inserted.

* For more information
refer to the D

ANUAL.

M

CDA3000 Operation Manual

RIVEMANAGER

Name Unit Function

Subject area User-defined_11UA

01-MODE - User level of KP200 2

150-SAVE - Save setting in device READY

152 -ASTER - Preset terminal assignment DRV_1

180 -FISA0 - Function selector of ISA00 off

181 -FISA1 - Function selector of ISA01 off

242 -FOS02 - Function selector of OSD02 off

270-FFIX1 Hz

301 -FMIN1 Hz CDS1: Minimum frequency 0

303 -FMAX1 Hz CDS1: Maximum frequency 50

330-MOPTC - Type of PTC evaluation off

590 -ACCR1 Hz/s CDS1: Acceleration ramp 20

592 -DECR1 Hz/s CDS1: Braking ramp 20

594 -STPR1 Hz/s CDS1: Stop ramp 20

95-ERR1 h Last error -

Subject area Initial commissioning _15FC

150-SAVE - Back-up device setup READY

152 -ASTER - Preset terminal assignment DRV_1

Subject area Fixed frequencies_27FF

270-FFIX1 Hz Fixed frequency 20

Subject area Frequency limits_30OL

301 -FMIN1 Hz CDS1: Minimum frequency 0

303 -FMAX1 Hz CDS1: Maximum frequency 50

Subject area Motor protection _33MO

330-MOPTC - Type of motor PTC evaluation OFF

Subject area Driving profile generator _59DP

590 -ACCR1 Hz/s CDS1: Acceleration ramp 20

592 -DECR1 Hz/s CDS1: Deceleration ramp 20

594 -STPR1 Hz/s CDS1: Stop ramp 20

Subject area Encoder evaluation _79EN

790-ECLNC

Fixed frequency characteristic data
set CDS1

Pulses

Lines per revolution of encoder 1024

per rev

Factory

setting

20

4-19

Your

setting

1

2

3

4

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Name Unit Function

Factory

setting

Subject area Analog inputs _18IA

Settings3) for analog input ISA00:
OFF = Not active

180 -FISA0

0-10V = Voltage input 0...10 V
PM10V = Voltage input -10 V...+10 V

OFF

0-20 = Current input 0...20 mA
4-20 = Current input 4...20 mA

Subject area Driving sets_60TB

601-FFTB1 Hz Table frequency 2 10

602-FFTB2 Hz Table frequency 3 15

603-FFTB3 Hz Table frequency 4 20

1) Setting dependent on device. 2) Setting dependent on motor. 3) Selection, not complete

Your

setting

CDA3000 Operation Manual

4-20

5 Diagnosis/Fault rectification

1

5.1 LEDs ........................................................................5-1

5.2 Error messages .......................................................5-2

5.3 User errors in KEYPAD operation .............................5-3

5.4 User errors in SMARTCARD operation .......................5-3

5.5 Errors in power switching ......................................5-3

5.6 Reset ........................................................................5-4

5.1 LEDs At the top right of the inverter module there are three status LEDs colored

red (H1), yellow (H2) and green (H3).

H1 H2 H3

Power on - -

Ready (ENPO set)

In service/Auto-tuning active

Warning

Error

❍ LED off, ● LED on, ✳ LED flashing

Device status Red LED (H1) Yellow LED (H2) Green LED (H3)

●
❍ ● ●
❍ ✳ ●

● ● / ✳ ●

✳ (flash code) ❍ ●

2

3

4

5

A

CDA3000 Operation Manual

5-1

DE
EN
FR
IT
ES
FR

5 Diagnosis/Fault rectification

5.2 Error messages If a fault occurs in operation it is indicated by a flash code from LE D H1

(red) on the inverter module. The code indicat es the type of error. If a
KP200 is connected the KP200 indicates the error type as an
abbreviation.

Flash code of

red LED H1

1x E-CPU Collective error

2x E-OFF Undervoltage shut-off Check power supply. Also occurs briefly in response to normal power-off.

3x E-OC

4x E-OV

5x E-OLM

6x E-OLI

7x E-OTM

8x E-OTI Inverter overheating

1) For more information refer to CDA3000 Application Manual

Display

EYPAD

K

Explanation Cause/Remedy

Power-off, remove all control signals, power-on. If error recurs, inform LUST

1)

Service.

Current
overloadshut-off

Voltage overload
shut-off

Motor
protectionshut-off

Device safety
shut-off

Motor temperature
too high

Short-circuit, ground fault: Check cabling of connections, check motor
coil, check neutral conductor and grounding (see also section 3, Installation).
Device setup not correct: Check parameters of control loops. Check ramp
setting.

Voltage overload from mains: Check mains voltage. Restart device.
Voltage overload resulting from feedback from motor

operation): Slow down braking ramps. If not possible, use a braking resistor.

Motor overloaded (after I x t monitoring): Slow down process cycle rate if
possible. Check motor dimensioning.

Device overloaded: Check dimensioning. Possibly use a larger device.

Motor PTC correctly connected?
Parameter MOPTC correctly set(type of motor PTC evaluation)?
Motor overloaded? Allow motor to cool down. Check dimensioning.

Ambient temperature too high: Improve ventilation in switch cabinet.

Load too high during driving/braking: Check dimensioning. Possibly use a
braking resistor.

(regenerative

Table 5.1 Error messages

Helpline If you need further assistance, our specialists at the LUST helpline will be

glad to help.
You can reach us:

Mon.-Thur.: 8 a.m. - 4. 30 p.m.Tel. ++49 64 41/9 66-180
Fri.: 8 a.m. - 4 p.m. Tel. ++49 64 41/9 66 -180
E-mail: [email protected]
Fax: ++49 64 41/9 66-177

CDA3000 Operation Manual

5-2

5 Diagnosis/Fault rectification

5.3 User errors in
K

EYPAD

operation

5.4 User errors in

MARTCARD

S
operation

Error Cause Remedy

ATT1 Parameter cannot be changed at current

user level or is not editable.

ATT2 Motor must not be controlled via the CTRL

menu.

ATT3 Motor must not be controlled via the CTRL

menu because of error state.

ATT4 New parameter value impermissible Change value.

ATT5 New parameter value too high Reduce value.

ATT6 New parameter value too low Increase value.

ATT7 Card must not be read in current state. Reset start signal.

ERROR Invalid password Enter correct password.

Table 5.2 KEYPAD user error: Reset with Start/Enter

Error Meaning Remedy

ERR91 SMARTCARD write-protected

ERR92 Error in plausibility check

ERR93 SMARTCARD not readable, wrong inverter type

ERR94 SMARTCARD not readable, parameter not compatible

ERR96 Connection to SMARTCARD broken

ERR97 SMARTCARD DATA invalid (checksum)

ERR98 Insufficient memory on SMARTCARD

ERR99 Selected area not present on SMARTCARD, no parameters

transferred to S

Table 5.3 SMARTCARDerror: Reset with Stop/Return

MARTCARD

Select user level 1-MODE higher.

Cancel start signal from a
different control location.

Reset error.

Use different

MARTCARD

S

1

2

3

4

5

A

5.5 Errors in power switching

CDA3000 Operation Manual

Error Cause Remedy

Power on. Inverter module
shows no response (LEDs
off).

If switching is too frequent,
the device protects itself by
means of high-resistance
isolation from the system.

5-3

After a rest phase of a few
minutes the device is ready
to start once again.

DE
EN
FR
IT
ES
FR

5 Diagnosis/Fault rectification

5.6 Reset The reset function is divided into two areas with differing effects.

Parameter reset restor es to the last value stored in the device. Device
reset restores the entire data set to factory setting (delivery defaults).

Parameter reset with KEYPAD If you are in the setup mode of a parameter and press the two cursor keys

simultaneously, the parameter you are currently editing will be reset to the
last setting stored (= saved with parameter 150-SAVE).

Factory setting with KEYPAD Press both curso r keys simultaneously during inverter module powe r-up

to reset all parameters to their factory defaults and the system is
reinitialized.

Factory setting with

RIVEMANAGER

D

In the “Active device” menu, the “Res et to factory setting” option can be
used to restore the delivery defaults of the device.

CDA3000 Operation Manual

Note: The factory setting causes application data set 1 (traction and

lifting drive, DRV_1) to be loaded. Check the term inal
assignment and functionality of the inverter module in this
operation mode, or load your own user data set.

5-4

Appendix A

A.1 Current capacity of inverter modules .................... A-2

A.2 Technical data ........................................................ A-5

A.3 Ambient conditions ................................................ A-8

A.4 Project planning notes, Cold plate ........................ A-9

A.5 Project planning notes for multi-motor

operation .............................................................. A-10

A.5.1 Engineering note „motor contactor“.................... A-11

A.6 through use of a line choke ................................. A-12

A.7 UL approbation ..................................................... A-14

A.8 Layouts of all sizes .............................................. A-15

1

2

3

4

5

CDA3000 Operation Manual

A-1

A

DE
EN
FR
IT
ES
FR

A.1 Current capacity

of inverter
modules

I

I

N

2

1

*Intermittent I

I

eff

1

--

T

(3)

525404550

> I

N

eff

n

2

Σ

I

⋅⋅=

i1=

t

i

i

The maximum permissible inverte r output current and the peak current
are dependent on the ma ins voltage, the moto r cable length, the p ower
stage switching frequency an d the ambient tem perat ure. I f th e c onditions
change, the maximum permissible current capacity of the inverter
modules also changes. Refer to the following graphs and tables.

(1) Continuous
(2) Intermittent* > 5 Hz rotating field frequency

Inverter modules 0.37 to 15 kW

I/IN = 1.8 (for 30 s at 4 kHz)
I/IN = 1.8 (for 30 s at 8 kHz)

(4)

(2)

(1)

f [Hz]

I/IN = 1.8 (for 30 s at 16 kHz)

Inverter modules 22 to 90 kW

I/IN = 1.5 (for 60 s at 4 kHz)
I/IN = 1.5 (for 60 s at 8 kHz)

(3) Intermittent* 0 to 5 Hz rotating field frequency

Inverter modules 0.37 to 15 kW

I/IN = 1.8 (for 30 s at 4 kHz)
I/IN = 1.25-1.8 (for 30 s at 8 kHz)

Inverter modules 22 to 90 kW

I/IN = 1.5 (for 60 s at 4 kHz)
I/IN = 1-1.5 (for 60 s at 8 kHz)

(4) Pulse mode

Inverter modules 0.37 to 15 kW

I/IN = approx. 2.2 (at 4, 8, 16 kHz)

Inverter modules 22 to 90 kW

I/IN = approx. 1.8 (a t 4, 8 kHz)

Inverter modules for 230 V systems

Inverter module

CDA32.004,Cx.x

CDA32.006,Cx.x

CDA32.008,Cx.x

Peak current for 30 s with inverter module 0.75 to 15 kW
Peak current for 60 s with inverter module 22 to 90 kW

Cooling air temperature: 45 °C at power stage switching frequency 4 kHz

1) With heat sink HS3... or additional cooling surface

CDA3000 Operation Manual

Rec. 4-pole

standard motor

[kW]

Switching

frequency of

power stage

[kHz]

4

1)

0.75

8

16

4

1)

1.1

8

16

4

1)

1.5

8

16

4 0 ° C a t p o w e r s t a g e s w i t c h i n g f r e q u e n c y 8 , 1 6 k H z

Rated

current [A]

4
4
3

5.5

5.5

4.3

7.1

7.1

5.5

A-2

Peak current for

intermittent

mode

0 to 5 Hz [A]

7.2

7.2

5.4

9.9

9.9

7.7

12.8

12.8
8

Mains voltage 1 x 230 V -20 % +15 %
Motor cable length 10 m
Mounting height 1000 m above MSL
End-to-end mounting

Peak current for

intermittent

mode

> 5 Hz [A]

7.2

7.2

5.4

9.9

9.9

7.7

12.8

12.8

9.9

Inverter modules for 400/460 V systems:

Rec. 4-pole

Inverter module

CDA34.003,Cx.x 0.75

CDA34.005,Cx.x

CDA34.006,Cx.x

CDA34.008,Wx.x 3.0

CDA34.010,Wx.x 4.0

CDA34.014,Wx.x 5.5

CDA34.017,Wx.x 7.5

standard motor

[kW]

1)

1)

1.5

2.2

Switching

frequency of

power stage

[kHz]

4
8

16

4
8

16

4
8

16

4
8

16

4
8

16

4
8

16

4
8

16

Rated

current I

at 400V

2.2

2.2

1.0

4.1

4.1

2.4

5.7

5.7

2.6

7.8

7.8
5

10
10

6.2

14
14

6.6

17
17

8

N

[A]

2)

Rated

current

[A]

I

N

at 460V

2.2

2.2

1.0

4.1

3.6

-

5.7

5.7

-

7.8

7.8

-

10

8.8

-

14

12.2

-

17

13.5

-

Peak current for

intermittent

3)

0 to 5 Hz [A]

mode

4
4

1.1

7.4

7.4

4.3

10.3

10.3

4.7

14
14

7.8

18

16.5

7.8

25
21

9.2

31

21.2

9.2

Peak current for

intermittent

mode

> 5 Hz [A]

4
4

1.8

7.4

7.4

4.3

10.3

10.3

4.7

14
14

9

18
18
11

25
21

11.9

31
31

14.4

1

2

3

4

5

CDA34.024,Wx.x 11

CDA34.032,Wx.x 15

CDA34.045,Wx.x 22

CDA34.060,Wx.x 30

CDA3000 Operation Manual

16

16

4
8

24
24
15

24
24

43

-

40
22

43
43
27

A

4
8

4
8

4
8

32
32
20

45
45

60
60

32
28

45
39

60
52

-

A-3

58
40
22

68
54

90
71

58
58
36

68
68

90
90

DE
EN
FR
IT
ES
FR

N

[A]

2)

Rated

current

[A]

I

N

at 460V

72
62

90
78

110

96

143
124

170
147

Peak current for

intermittent

mode

3)

0 to 5 Hz [A]

112

78

135
104

165
110

215
143

255
212

Peak current for

intermittent

mode

> 5 Hz [A]

112
112

135
135

165
165

215
215

255
255

Rec. 4-pole

Inverter module

standard motor

[kW]

CDA34.072,Wx.x 37

CDA34.090,Wx.x 45

CDA34.110,Wx.x 55

CDA34.143,Wx.x 75

CDA34.170,Wx.x 90

Switching

frequency of

power stage

[kHz]

4
8

4
8

4
8

4
8

4
8

Rated

current I

at 400V

72
72

90
90

110
110

143
143

170
170

CDA34.250,Wx.x 132 4 250 250 255 300

Peak current for 30 s with inverter module 0.75 to 15 kW
Peak current for 60 s with inverter module 22 to 132 kW

Cooling air temperature: 45 °C at power stage switching frequency 4 kHz
(CDA34.003 - 34.032) 40 °C at power stage switching frequency 8, 16 kHz

Cooling air temperature:40 °C at power stage switching frequency 4 kHz

(CDA34.045 - 34.250)

1) With heat sink HS3... or additional cooling surface

2) Mains voltage 3 x 400 V ±10 %

3) Mains voltage 3 x 460 V ±10 %
Motor cable length 10 m

Mounting height 1000 m above MSL
End-to-end mounting

CDA3000 Operation Manual

A-4

A.2 Technical data

Designation

Technical data

Output, motor side

Recommended rated power
with 4-pole Standard motor

Voltage 3 x 0 ... 230 V 3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

Peak current 1.8 x IN for 30 s

Rotating field frequency 0 ... 400 Hz

Switching frequency of power stage 4, 8, 16 kHz

Input, mains side

Mains voltage

Device connected load 1.7 kVA 2.3 kVA 3.0 kVA 1.6 kVA 3.0 kVA 4.2 kVA

Asymmetry of mains voltage - ±3 % max.

Frequency 50/60 Hz ±10 % 50/60 Hz ±10 %

Power loss at 4 kHz
Power stage clock
frequency 8/16 kHz

Braking chopper power electronics

Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)

Minimum ohmic resistance of an
externally installed braking resistor

CDA32.004 to CDA34.006

CDA32.004

0.75 kW 1.1 kW 1.5 kW 0.75 kW 1.5 kW 2.2 kW

4.0 A 5.5 A 7.1 A 2.2 A 4.1 A 5.7 A

7.2 A 9.9 A 12.8 A 4.0 A 7.4 A 10.3 A

48 W

55 W

- - – –

100 Ω 56 Ω 180 Ω

CDA32.006

1 x 230 V

-20 % +15 %

75 W

82 W

95 W

105 W

CDA32.008

CDA34.003

55 W

70 W

CDA34.005

3 x 460 V

-25 % +10 %

80 W

112 W

106 W

148 W

1.6 kW

at 360

CDA34.006

1

2

3

4

5

Ω

A

CDA3000 Operation Manual

A-5

DE
EN
FR
IT
ES
FR

Designation

CDA34.008 to CDA34.060

Technical data

Output, motor side

Recommended rated power
with 4-pole Standard motor

Voltage 3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

Peak current 1.8 x IN for 30 s

Rotating field frequency 0 ... 400 Hz 0 ... 200 Hz

Switching frequency of power stage 4, 8, 16 kHz 4, 8 kHz

Input, mains side

Mains voltage 3 x 460 V -25 % +10 %

Device connected load 5.7 kVA 7.3 kVA 10.2 kVA 12.4 kVA 17.5 kVA 23,3 kVA

Asymmetry ±3 % max.

Frequency 50/60 Hz ±10 %

Power loss at Power stage4 kHz
clock frequency 8/16 kHz

CDA34.008

3.0 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 22 kW 30 kW

7.8 A 10 A 14 A 17 A 24 A 32 A 45 A 60 A

14 A 18 A 25 A 31 A 43 A 58 A 68 A 90 A

135 W
162 W

CDA34.010

172 W
207 W

CDA34.014

210 W
268 W

CDA34.017

255 W
325 W

CDA34.024

315 W
400 W

CDA34.032

400 W
510 W

CDA34.045

32.8
kVA

777 W
933 W

43.8 kVA

1010 W
1220 W

CDA34.060

Braking chopper power electronics

Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)

Minimum ohmic resistance of an
externally installed braking resistor

CDA3000 Operation Manual

6.0 kW

at 90

Ω

81 Ω 47 Ω 22 Ω 18 Ω

6.0 kW

at 90

6.0 kW

Ω

at 90

Ω

A-6

-

CDA34.072 to CDA34.250

Designation

Technical data

Output, motor side

Recommended rated power
with 4-pole Standard motor

Voltage 3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

Peak current 1.5 x IN for 60 s

Rotating field frequency 0 ... 200 Hz

Switching frequency of power stage 4, 8 kHz 4 kHz

Input, mains side

Mains voltage

Device connected load 52.5 kVA 65.6 kVA 80 kVA 104 kVA 124 kVA 145 kVA 173 kVA

Asymmetry of mains voltage ±3 % max.

Frequency 50/60 Hz ±10 %

CDA34.072

37 kW 45 kW 55 kW 75 kW 90 kW 110 kW 132 kW

72 A 90 A 110 A 143 A 170 A 210 A 250 A

108 A 135 A 165 A 214 A 255 A 300 A 300 A

CDA34.090

CDA34.110

-25 % +10 %

CDA34.143

3 x 460 V

CDA34.170

CDA34.250

CDA34.250

1

2

3

4

5

Power loss at 4 kHz
Power stage clock
frequency 8 kHz

Braking chopper power electronics

Minimum ohmic resistance of an
externally installed braking resistor

CDA3000 Operation Manual

1270 W

1530 W

13 Ω 12 Ω 10 Ω 5.6 Ω

1510 W

1820 W

1880 W

2290 W

2450 W

2970 W

A-7

2930 W

3550 W

3405 W-4043 W

-

A

DE
EN
FR
IT
ES
FR

A.3 Ambient

conditions

Characteristic Inverter module

-10 ...45 ° C (BG1 ... BG5)

Temperature
range

in operation

in storage -25 ... +55 °C

0 ... 40 ° C (BG6 ... BG8)
with power reduction to 55 ° C

in transit -25 ... +70 °C

Relative air humidity 15 ... 85 %, condensation not permitted

Vibration: 0.075 mm in frequency range 10 ... 58 Hz

2

Shock: 9.8 m/s

in frequency range >58 ... 500 Hz

Mechanical

in stationary

use
strength to
IEC 68-2-6

in transit

Vibration: 3.5 mm in frequency range 5 ... 9 Hz

2

Shock: 9.8 m/s

in frequency range >9 ... 500 Hz

Device IP20 (NEMA 1)

Protection

Cooling

method

Cold plate: IP20
Push-through heat sink: IP54 (3 ...15 kW)

Touch protection VBG 4

up to 1000 m above MSL, above 1000 m above MSL

Mounting height

with power reduction 1% per 100 m, max. 2000 m
above MSL

CDA3000 Operation Manual

Voltage stress of the
motor winding

typical slew rate 3 - 6 kV/µs

Note: If a rotating field frequency of > 200/400 Hz is required,

inverter modules with special firmware for high-frequency
motors must be ordered. Detailed order data see in order
calogue CDA3000.

A-8

A.4 Project planning

notes, Cold plate

Subject Project planning notes

• Evenness of contact surface = 0.05 mm

Thermal connection to

cooler

Distribution of

power loss

Active cooling surface

B

H

Thermal resistance

a

R

Cooler

Heat transfer
compound

CDA3000
backing plate

b

th

Roughness of contact surface = roughness factor 6.3

• Coat area between inverter module (“cold plate” backing plate) and cooler with heat transfer
compound (coat thickness 30-70µ).

• The temperature in the middle of the inverter module backing plate must not exceed 85 °C.

Size Power Heat sink Housing

BG 1/2

BG 3
BG 4
BG 5

Size

BG 1
BG 2
BG 3
BG 4
BG 5

BG 1
BG 2
BG 3
BG 4
BG 5

0.37 to 2.2 kW

5.5 to 7.5 kW
11 to 15 kW

Power

[kW]

0.37 to 0.75 kW

1.1 to 2.2 kW
3 to 4 kW

5.5 to 7.5 kW

11 to 15 kW

Size

3 to 4 kW

Device basic area

B H a b

70

70
100
150
200

0.37 to 0.75 kW

[mm]

Power

[kW]

1.1 to 2.2 kW
3 to 4 kW

5.5 to 7.5 kW

11 to 15 kW

approx. 65%
approx. 70%
approx. 75%
approx. 80%

193
218
303
303
303

approx. 35%
approx. 30%
approx. 25%
approx. 20%

Active cooling surface

[mm]

50
90

120

65
80

Thermal resistance between

active cooling surface and

cooler

R

th

0.015

165
200
260
215
300

[K/W]

0.05

0.05

0.03

0.02

1

2

3

4

5

A

CDA3000 Operation Manual

Note: For size 3 (BG3) and above an active cooling surface or

cooler is required. The usual mounting surfa ce or a position
on the machine housing is not adequate.

A-9

DE
EN
FR
IT
ES
FR

A.5 Project planning

notes for multi­motor operation

Subject Project planning notes

Current
configuration of
inverter module

Motor control
method

Motor choke A motor output choke must always be used. The motor choke limits the

Motor cable length The total length of the overall motor cable is produced by adding the

Motor protection In multi-motor operation the parallel-connected motors cannot be

All motors have
the same power
output

The motors have
different power
outputs

The sum total of the motor currents must be less than the rated output
current of the inverter module

Σ of motor currents, (I

Multi-motor operation is only permitted with the VFC motor control
method.

du/dt and thus the leakage currents, and protects again switching
voltage overload resulting from switching of the motor inductance.

individual lengths per motor.

protected by the inverter module. As a result, depending on application
the motor protection should be provided by means of external motor
circuit-breakers or thermistor protective relays.

In this application the torque characteristics of all motors remain
roughly equal.

If the motor outputs are very different, problems may occur on startup
and at low speeds. This is because of the high stator resistance of small
motors and the resultant high voltage drop on the stator coil.

In practice: With a power ratio of around 1:4 between the motors, the

starting torque of the smallest motor is still approx. 70%
of the nominal torque. If the torque of approx. 70% is not
sufficient, a larger motor must be used.

+ IM2 + I

M1

Mn

) < I

inverter

CDA3000 Operation Manual

Speed
proportionality

Connecting
individual motors

If all the motors are started together, the small motor will
start up later, because the slip frequency is higher.

Differing motor output speeds can only be attained by using motors
with differing nominal speeds, e.g. 1440 rpm and 2880 rpm. The speed
ratio of approx. 1:2 is maintained during the speed change. The
accuracy depends on the slip and thus on the load.

When connecting motors, ensure that the connection current is not
higher than the inverter peak current. It is advantageous if the inverter
load is >40%.
This 40% base load backs up the output voltage of the inverter module
at the moment of connection of the motor.

During connection the motor must not be run in the field
weakening range, since the connected motor would
otherwise have to run at reduced runup torque.

A-10

A.5.1 Engineering note

„Motor
contactor“

In order to prevent an unexpected starting it is necessary to avoid a
dangerous motion at acc ess to the m achine according to EN1037 - t hus
to provide galvanic separation with a motor contactor in the cable
between inverter and motor.

Basically the switching in the motor cable must always be made in
deenergized condition, otherwise th ere will be problems of burnt contacts
and a switching off due to overvoltage or overcurrent.

To guarantee a deenergized switching, it is necessary that the contacts of
the motor contactor are closed before enabling the power stage of th e
inverter. In the opposite case it is necessary that the c ontacts are c losed
until the power stage is switched-off.

This will be reached by planning corresponding safety time for the
switching of the motor c ontactor dur ing control sequenc e or by using the
special software function of CDA3000 inverter.

Software function „Switching of motor contactor“:

Step Action

Adjust one of the digital outputs of

1

the inverter to function „ENMO“.

Adjust the necessary delay time at

2

parameter 247_TENMO.

Example for the digital output OSD01
(terminal plug X2-16/17)

• choose in subject area _240D para­meter 241_FOS01

• adjust parameter 241_FOS01 to
„ENMO“

• memorize the adjustment

• choose parameter 247_TENMO in
subject area _240D

• choose parameter 247_TENMO app­lied to your application (factory set­ting = 300 ms)

• value area = 0 ... 2000 ms

1

2

3

4

5

CDA3000 Operation Manual

A-11

A

DE
EN
FR
IT
ES
FR

Example for the digital output OSD01:

f [Hz]

A.6 through use of a

line choke

STR (Start/Stop)

e.g. OSD01 (ENMO)

power stage

0

1
0

1
0

1
0

TENMO

t

TENMO

Attention: A corresponding driver relay has to be used be tween the

digital output and the motor c ontactor.

Line chokes are required:

• Where the drive controller is used in applications with disturbance
variables corresponding to environment class 3, as per
EN 61000-2-4 and above (hostile industrial environment).

• With a dc-link between multiple drive controllers.

Characteristics of environment class 3 include:

• Mains voltage fluctuations > + 10 % U

N

• Short-time interruptions between 10 ms and 60 s

• Voltage asymmetry > 3%

Environment class 3 typically applies wher e:

• a major part of the load is supplied by power converters (dc choppers
or soft-start equipment).

• welding machines are present.

• induction or arc furnaces are pre sent.

• large motors are started frequ ently.

• loads fluctuate rapidly.

CDA3000 Operation Manual

A-12

Mains load (example)

Without line choke With line choke Change

4 kW inverter,
mains impedance

0.6 mH

Voltage distortion (THD)

Mains current amplitude 18.9 A 9.7 A -48 %

Mains current effective 8.5 A 6.23 A -27 %

Commutation notches
referred to the mains
voltage

Life of the DC-link
capacitors

1) THD = Total Harmonic Distortion (U5 ...U41)

T able A.1 Change in system load resulting from insertion of a line choke

1)

with 4% short-circuit voltage based on the example of a 4 kW
inverter CDA34.010

99 % 33 % -67 %

28 V 8 V -70%

Nominal life

4 kW inverter,
mains impedance
6mH

2 to 3 times

nominal life

Without line choke
compared to
with line choke

+100 to 200 %

1

2

3

CDA3000 Operation Manual

Mains voltage asymmetry (example)

Without line choke With line choke

4 kW inverter, mains

impedance 0.6 mH

Asymmetry of mains
voltage

Mains current amplitude 18.9 A 25.4 A 25.1 A 9.7 A 10.7 A 11 A

Mains current effective 8.5 A 10.5 A 10.2 A 6.2 A 6.7 A 6.8 A

Table A.2 Effect of the line choke with asymmetrical mains voltage

based on the example of a 4 kW inverter CDA34.010

Recommended:
The example shows that the benefits of a line choke with 4 % short-circuit
voltage are multi-faceted. We therefore recommend that you use a line
choke as a matter of course.

0 % +3 % -3 % 0 % +3 % -3 %

A-13

4 kW inverter, mains

impedance 6 mH

4

5

A

DE
EN
FR
IT
ES
FR

A.7 UL approbation

Tightening torque of
grounding lead terminals

as mains/motor terminals 0.5 ... 0.6 Nm CDA32.004 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA32.006 AWG 14 N/AWG 16 M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA32.008 AWG 14 N/AWG 16 M 20 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.003 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.005 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.006 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.008 AWG 14 N/M 15 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.010 AWG 14 N/M 15 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.014 AWG 12 N/M 20 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.017 AWG 12 N/M 25 A
as mains/motor terminals 1.2 ... 1.5 Nm CDA34.024 AWG 10 N/M 30 A
as mains/motor terminals 1.2 ... 1.5 Nm CDA34.032 AWG 8 N/M 50 A
as mains/motor terminals 6 ... 8 Nm CDA34.045 AWG 6 N/M 50 A
as mains/motor terminals 6 ... 8 Nm CDA34.060 AWG 6 N/M 63 A
as mains/motor terminals 6 ... 8 Nm CDA34.072 AWG 4 N/M 80 A

6 ... 8 Nm 15 ... 20 Nm CDA34.090 AWG 2 N/M 100 A
6 ... 8 Nm 15 ... 20 Nm CDA34.110 AWG 1 N/M 125 A

as mains/motor connection

Measures to maintain UL approbation

1. Swit ch cabinet mounting with IP54 protection and pollution degree 2

is mandatory.

2. The de vices are only usable in systems with sur ge st rength class III.

3. Only UL approved fuses and circuit-breakers may be used.

CDA32.xxx : Mains fuses mi n. 250 V H or K5
CDA34.xxx : Mains fuses mi n. 600 V H or K5

4. The devices are usable in systems with a maximum current capacity
of 5000 A.

5. The connecting cables (mains power, motor and control cables) must
be UL approved.
CDA32.xxx : Min. 300 V cables (mains/motor), Cu 75° C min.
CDA34.xxx : Min. 600 V cables (mains/motor), Cu 75° C min.

Tightening torque of
mains/motor terminals

10 Nm (connection via

screw bolt)

Table A.3 Cable cross-sections - mains (N), motor (M)

Device Wire cross-section Mains fuse

CDA34.143 AWG 2/0 N/M 160A

CDA3000 Operation Manual

A-14

Attention: The inverter modules can typically be over lo aded with 1.5 x

for 60 s (1.8 x IN for 30 s). The effective inverter capacity

I

N

utilization (I

≤ IN) must never be greater than IN (rated

eff.

current).

Minimum cross-section of the grounding lead to DIN VDE 0100 Part 540

1

A.8 Layouts of all

sizes

Cross-section PE mains connection

Mains power cable

<10 mm²

Mains power cable

>10 mm²

Grounding lead (PE) cross section of at least 10 mm² or lay a
second electrical conductor parallel to the existing grounding
lead, because the operational leakage current is > 3.5 mA.

PE conductor with cross-section of mains power cable - see
VDE 0100 Part 540

Table A.4 Minimum cross-section of the grounding lead

H1 H2 H3

BG1+2

U

V

W

L+

RB

L-

N

L3

BG3+4

H1 H2 H3

ACHTUNG
Kondensatorent­ladezeit >3 Min.

X7

X4

U

V

W

!

ACHTUNG
Kondensatorent­ladezeit >3 Min.
Betriebsanleitung
beachten!

L+

WARNING
capacitor disscharge
time >3 minutes.

RB

Pay attention to the
operation manual!

L-

ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

L1

L2

L3

X1

X6

X2

X3

Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

U

V

W

L+

RB

L-

L1

L2

L3

X1

X7

X4

!

X2

BG5

X6

X3

L1

RB

L3

L-

L2

L+

U

ACHTUNG
Kondensatorent­ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

X1

V

2

3

H1 H2 H3

X7

4

X4

!

X6

5

X2

X3

A

W

CDA3000 Operation Manual

CDA32.XXX

CDA34.XXX

Figure A.1 Layout of CDA3000 inverter module, sizes 1 to 5

A-15

DE
EN
FR
IT
ES
FR

Te rmina l Explanation

X1 Power connections

X2 Control connections

X3 Motor PTC connection

X4 PC/KP200 connection (RS232 interface)

X6 UM-xxx module connection

X7 CM-xxx module connection

BG8

H1 H2 H3

X7

X4

X6

X2

X3

U V W RB

L+

L1

L2 L3

VAL

Hz

start

stop

enter

return

L-

CDA3000 Operation Manual

VAL

Hz

start

stop

enter

return

H1 H2 H3

X7

X4

X6

X7

X4

X6

X2

BG7

X2

BG6

X3

X3

L1

L-

L3

L+

L2

RB

X1

L1

L3

L2

RB

U

L-

L+

V

W

Figure A.2 Layout of CDA3000 inverter module, sizes 6 to 8

A-16

VAL

Hz

start

stop

enter

return

X1

U

V

W

Hinweis zur EN 61000-3-2 DE Notes on EN 61000-3-2 EN

(rückwirkende Netzbelastung durch Oberwellen)
Unsere Frequenzumrichter und Servo-regler sind im Sinne der
EN61000 "professionelle Geräte", so dass sie bei einer Nennan­schlußleistung ≤1kW in den Geltungsbereich der Norm fal­len.Beim direkten Anschluß von Antriebsgeräten ≤1kW an das
öffentliche Niederspannungsnetz sind entweder Maßnahmen
zur Einhaltung der Norm zu treffen oder das zuständige Energie­versorgungsunter-nehmen muß eine Anschlußge-nehmigung
erteilen.
Sollten Sie unsere Antriebsgeräte als eine Komponente in ihrer
Maschine/ Anlage einsetzen, dann ist der Geltungsbereich der
Norm für die komplette Maschine/ Anlage zu prüfen.

Remarque concernant EN 61000-3-2 FR Riferimento ad EN 61000-3-2 IT

(valeurs limites pour courants d'harmonique)
Dans l'esprit de EN61000, nos convertisseurs de fréquence et
régulateurs automatiques sont des "appareils professionnels".
Par conséquent ils tombent sous l'application de la norme lors­que la puissance de raccordement nominale ≤1kW.
Lorsque des appareils d'entraînement sont raccordés directe­ment au réseau public basse tension, il convient de prendre des
mesures pour respecter la norme ou l'entreprise de distribution
d'électricité compétente doit délivrer une autorisation de bran­chement.
Si vous deviez utiliser nos appareils de branchement comme
composants dans votre machine ou votre installation, il convient
dans ce cas de vérifier le domaine d'application de l'ensemble
de la machine ou de l'installation.

(limits for harmonic current emissions)
Our frequency inverters and servocontrollers are "professional
devices" in the sense of the European Standard EN 61000, and
with a rated power of ≤1kW obtained in the scope of this stan­dard.
Direct connection of drive units ≤1kW to the public low-voltage
grid only either by means of measurements for keeping the
standard or via an authorization of connection from the respon­sible public utility.
In case our drive units are used as a component of a machinery/
plant, so the appropriate scope of the standard of the
machinery/plant must be checked.

(carico di rete retroattivo tramite armoniche)
I nostri invertitori di frequenza e servoregolatori sono degli
"apparecchi professionali" ai sensi della EN61000 così da
ricadere nel campo di validità della norma con una potenza
nominale di collegamento di ≤1kW. Nel caso di collegamento
diretto di azionamenti da ≤1kW alla rete pubblica di bassa
tensione devono essere applicati dei provvedimenti per il
rispetto della norma oppure ottenere un permesso di
allacciamento da parte dell'ente di energia competente.
Doveste usare i nostri apparecchi di azionamento come
componenti della vostra macchina o del vostro impianto,
controllare il campo di validità della norma per l'intera macchina
o l'impianto.

Lust Antriebstechnik GmbH

Gewerbestrasse 5-9 • D-35631 Lahnau
Tel. 0 64 41 / 9 66-0 • Fax 0 64 41 / 9 66-137
Internet: http://www.lust-tec.de • e-mail: [email protected]

ID no.: 0840.00B.4-00 • 05/2003

Technische Änderungen vorbehalten.

We reserve the right to make technical changes.

Sous réserve de modifications techniques.
Ci riserviamo il diritto di apportare modifiche tecniche.