Lust CDA34.005, CDA32.008, CDA34.003, CDA32.003, CDA34.006 Operation Manual

DE
EN
FR

IT

ES

CDA3000

Operation Manual

Betriebsanleitung
Manuel d’utilisation
Istruzioni di esercizio
Instrucciones de servicio

D

Inverter Drive System
375 W - 90 kW

Umrichtersystem

Système variateur
Sistema invertitore
Sistema de convertidor

Sizes (BG)

Baugrößen (BG)
Modèles (BG)
Grandezze costruttive (BG)
Tama ñ o s ( B G )

BG1

0,37...0,75kW

ANTRIEBSTECHNIK

H1 H2 H3

D-35633 Lahnau

Typ:

X4

Netz:

Ausg.:

SN.:

X1

000.000.00000000

U

V

W

X2

!

RB+

RB

ATTENTION

L-

temps de decharge

du condensteur
>3 min. observer le

mode dèmploi!

L1

WARNING
capacitor disscharge

L2

time >3 minutes.
Pay attention to the

operation manual!

L3

ACHTUNG
Kondensatorent-

ladezeit >3 Min.
Betriebsanleitung

X3

beachten!

CDA32.003
CDA32.004

BG2

0,75...2,2kW

ANTRIEBSTECHNIK

H1 H2 H3

D-35633 Lahnau

Typ:

X4

Netz:

Ausg.:

SN.:

X1

000.000.00000000

U

V

W

X2

!

RB+

RB

ATTENTION

L-

temps de decharge

du condensteur
>3 min. observer le

mode dèmploi!

L1

WARNING
capacitor disscharge

L2

time >3 minutes.
Pay attention to the

operation manual!

L3

ACHTUNG
Kondensatorent-

ladezeit >3 Min.
Betriebsanleitung

X3

beachten!

CDA32.006

CDA32.008
CDA34.003
CDA34.005
CDA34.006

BG3

3,0...4,0kW

ANTRIEBSTECHNIK

H1 H2 H3

D-35633 Lahnau

Typ:

X4

Netz:

Ausg.:

SN.:

000.000.00000000

X2

X1

U

V

W

X3

RB+

!

RB

L-

ATTENTION
temps de decharge

du condensteur
>3 min. observer le

mode dèmploi!

L1

L2

WARNING
capacitor disscharge

L3

time >3 minutes.
Pay attention to the

operation manual!

ACHTUNG
Kondensatorent-

ladezeit >3 Min.
Betriebsanleitung

beachten!

CDA34.008
CDA34.010

BG4

5,5...7,5kW

ANTRIEBSTECHNIK

H1 H2 H3

D-35633 Lahnau

Typ:

X4

Netz:

Ausg.:

SN.:

000.000.00000000

X2

X1

U

V

W

RB+

RB

X3

L-

!

L1

L2

L3

ATTENTION
temps de decharge

du condensteur
>3 min. observer le

mode dèmploi!

WARNING
capacitor disscharge

time >3 minutes.
Pay attention to the

operation manual!

ACHTUNG
Kondensatorent-

ladezeit >3 Min.
Betriebsanleitung

beachten!

CDA34.014

CDA34.017

BG5

11...15kW

ANTRIEBSTECHNIK

H1 H2 H3

D-35633 Lahnau

Typ:

X4

Netz:

Ausg.:

SN.:

000.000.00000000

X2

X3

ACHTUNG
Kondensatorent­ladezeit >3 M
Betriebsanleitung

W
ARN

beachten!

capacitor disscharge
ING

in.

tim
e >3 m
Pay attention to the

ATTENTION

inutes.

operation m

L1

tem
ps de decharge
du condensteur

L2

anual!

>
3 m

L3

in. observer le
m
ode dèm

ploi!

L-

!

RB

RB+

U

V

W

CDA34.024

CDA34.032

BG6

22...37kW

CDA34.045
CDA34.060
CDA34.072

BG7

45...55kW

CDA34.090

CDA34.110

CDA3000 Operation Manual
Betriebsanleitung CDA3000
Manuel d’utilisation CDA3000
Istruzioni di esercizio CDA3000
Instrucciones de servicio CDA3000

ID no.: 0840.00 B.2-00 • 02/2000
We reserve the right to make technical changes.

D

Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
Ci riserviamo il diritto di apportare modifiche tecniche.
Sujeto a modificaciones técnicas.

BG8

75...90kW

CDA34.143
CDA34.170

Dear User!

Step Action Comment

This Operation Manual will enable you
to install and commission the

1

CDA3000 drive system very quickly

Guide to quick-starting

and easily.

Signposts

Simply follow the
in sections 2/3/4.

2

Experience “Plug 'n Play” with the

step-by-step tables

CDA3000.

Table of contents

1 Safety

2 Mechanical installation

3 Electrical installation

4 Commissioning

5 Diagnosis/Fault rectification
Appendix:

Technical data, ambient conditions,
engineering guide

And away you go!

1

2
3
4

5

A

CDA3000 Operation Manual

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Overview of documentation

If you want more information on the drive solutio ns presented here and
on the full scope of software features of the dr ive system, please refer to
the CDA3000 Application Manual. You can order the following docu-
ments from us, or download them free of charge from our website at
www.lust-tec.de:

Pictograms

CDA3000 Operation

Manual

D

Quick and easy initial

commissioning

CAN

Communication

Lust

Module Manual

G1

Project planning,

installation and

commissioning of the

CDA3000 on the field bus

➢ Attention! Misoperation may result in damage to the

User Manual

EYPAD

K

Operation via

EYPAD KP200

K

CAN

Communication

open

Module Manual

G2

Project planning,

installation and

commissioning of the

CDA3000 on the field bus

drive or malfunctions.

Application Manual

CDA3000

E

Adaptation of the drive

system to the application

PROFIBUS-DP Communi-

cation Module Manual

F1

G3

Project planning,

installation and

commissioning of the

CDA3000 on the field bus

CDA3000 Operation Manual

➢ Danger from electrical tension! Improper behaviour

may endanger human life.

➢ Danger from rotating parts! The drive may start

running automatically.

➢ Note: Useful information

1Safety

1

1.1 Measures for
your safety

The CDA3000 inverter drives are quick and safe to handle. For your own
safety and for the safe functioning of your device, please be sure to
observe the following points:

Read the Operation Manual first!

• Follow the safety instructions!

Electric drives are dangerous:

• Electrical voltages > 230 V/460 V:
Dangerously high voltages may still be present
10 minutes after the power is cut. You should therefore
always check that no power is being applied !

• Rotating parts

• Hot surfaces

Your qualification:

• In order to prevent personal injur y and damage to
property, only personnel with electrical engineering
qualifications may work on the device.

• The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC364, DIN VDE0100).

• Knowledge of national accident prevention regulations
(e.g. VBG 4 in Germany)

2

3

4

5

A

CDA3000 Operation Manual

During installation observe the following instructions:

• Always comply with the connection conditions and
technical specifications.

• Comply with the standards for elect rical installations,
such as regarding wire cross-section, grounding lead
and ground connections.

• Do not touch electronic components and contacts
(electrostatic discharge may dest roy components).

1-1

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1 Safety

1.2 Intended use Inverter drives are components that are intended for installation in electri-

cal systems or machines. The inverter may not be commissioned (i.e. it
may not be put to its intended us e) until it has been established that the
machine as a unit complies with the provisions of the EC Machinery
Directive (89/392/EEC). EN 60204 (Sa fety of machines) is to be obser­ved.

The CDA3000 conforms to the Low Voltage Directive
(73/23/EEC).

EMC The following generic standards are complied with in

application of the installation instructions:

• EN 50081-1 and EN 50081-2 (line-borne and radiated
interference emission)

• IEC 1000-4-2 to 5 / EN61000-4-2 to 5 (Interference
immunity of the inverter module)

If the frequency inverter is used for special applications (e.g. in areas sub­ject to explosion hazard), the required standards and regulations

(e.g. EN 50014, “General provisions” and EN 50018 “Flameproof enclos­ure”) must always be observed.

Repairs may only be carried out by authorized repair workshops.
Unauthorized opening and incorrect inter vention could lead to physical
injury or material damage. The warranty provided by LUST would thereby
be rendered void.

1.3 Responsibility Electronic devices are fundamentally not fail-safe. The company setting

up and/or operating the machine or plant is itself responsible for ensuring
that the drive is rendered safe if the device fails.

EN 60204-1/DIN VDE 0113 “Safety of machines”, in the section on “Elec­trical equipment of machines”, stipulates safety requirements for electrical
controls. The requirements are intended to protect the safety of personnel
and machines and to maintain the function capability of the machine or
plant, and must be observed.

The function of an emergency off system does not necessarily have to cut
the power supply to the drive. To protect against danger, it may be more
beneficial to maintain individual drives in operatio n or to initiate specific
safety sequences. Execution of the emergency off measure is ass essed
by means of a risk analys is of t he machin e or p lant, inclu ding th e elect ri­cal equipment to EN 1050, and is determine d with selection of the circuit
category in accor dance with prEN 954 “Safety of machines - Safety-rela­ted parts of controls”.

CDA3000 Operation Manual

1-2

2 Mechanical installation

2.1 Notes on operation ..................................................2-1

2.2 Mounting variants ...................................................2-1

1

2

2.1 Notes on
operation

2.2 Mounting
variants

2.3 Wall mounting (Wx.x) ..............................................2-2

2.4 Cold plate (Cx.x) ......................................................2-4

2.5 Push-through heat sink (Dx.x) ...............................2-7

Please ensure that ...

• no damp enters the device

• no aggressive or conductive substances are in the immediate vicinity

• no drill chippings, screws or foreign bo dies drop into the device

• the vent openings are not co vered over.

The device may otherwise be damaged.

Step Action Comment

Refer to the name plate to find out the

1

mounting variant of your inverter module.

Name plate Mounting and cooling variant

CDA3..., Wx.x

CDA3..., Cx.x Cold plate Page 2-4

Wall
mounting

Wx.x

The mounting variants differ in
their mode of cooling.

Continued

on

Page 2-2

3

4

5

A

CDA3000 Operation Manual

CDA3..., Dx.x

Table 2.1 Mounting and cooling variants

Push-through
heat sink

2-1

Cx.x

Dx.x

Page 2-7

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2 Mechanical installation

,

,

,

,

y

y

y

y

2.3 Wall mounting

Step Action Comment

Mark out the position of the tapped holes
on the backing plate.

1

Cut a tap for each fixing screw in the
backing plate.

Dimensional drawings/hole
spacing - see Table 2.2
The tapping area will provide
you with good, full-area contact.

Pay attention to the mounting

Mount the inverter module vertically on

2

the backing plate.

clearances!
The contact surface must be
metallically bright.

Mount the other components, such as the
mains filter, line choke etc., on the back-

3

ing plate.

Continue with the electrical installation in

4

section 3.

F

E

CM-xxxx

E1

Mains filter max. 20 cm below
the inverter module

G

CDA3000 Operation Manual

F

UM-xxxx

Figure 2.1 Mounting clearances (see Table 2.2)

Note the following points:

• Air must be able to flow unhindered through the device.

• The backing plate must be well grounded.

• The best result for effective EMC installation is attained with a chro­mated or galvanized backing plate. If backing plates are varnished,
the coating must be removed in the area of the contact surface!

2-2

2 Mechanical installation

4.8

2)

BG3 BG4 BG5 BG6 BG7 BG8

∅

4.8

∅

6

100

1

9

∅

1)

2

3

CDA3...,Wx.x

Weight [kg]

W (width) 70 70 120 170 250 300 412

H (height) 245 270 330 375 600 510

D (depth) 195 220 218 325 305 380

A 40 40 80 130 215 265 340

C235260 320 360 555 485

D

∅∅

Screws 4 x M4 4 x M4 4 x M5 4 x M8

E050

E1 (with module) 35 –

F100

G> 300 > 400

BG12)BG2

2.4 3.5 4.4 6.5 7.2 20 31 60

CDA3000 Operation Manual

D

A

BG1
BG2

H

C

B

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

2) Corresponding to cold plate version with accessory heat sink HS3X.xxx

Table 2.2 Dimensional drawings: Wall mounting (dimensions in mm)

D

C

T

A

BG3
BG4
BG5
BG6

H

BG7
BG8

B

2-3

4

5

A

T

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2 Mechanical installation

2.4 Cold plate

Step Action Comment

Mark out the positions of the tapped
holes on the backing plate or the cooler.

1

Cut a tap for each fixing screw in the
backing plate.

Clean the contact surface and coat it
thinly and evenly with heat transfer

2

compound.

Mount the inverter module vertically on
the backing plate or cooler. Tighten all

3

screws to the same tightness.

Mount the other components, such as
the mains filter, line choke etc., on the

4

backing plate.

Continue with the electrical installation in

5

section 3.

F

CM-xxxx

E1

Dimensional drawings/hole
spacing - see Table 2.3.
The tapping area will provide
you with good, full-area contact.

The contact surface must be
metallically bright.

Pay attention to the mounting
clearances! Size of cooling area

- see Table 2.4.

Mains filter max. 20 cm below
the inverter module

G

CDA3000 Operation Manual

E

F

UM-xxxx

Figure 2.2 Mounting clearances (see Table 2.3)

2-4

2 Mechanical installation

CDA3...,Cx.x BG1 BG2 BG3 BG4 BG5

Weight [kg]

W (width) 70 70 100 150 200

H (height) 215 240 300

D (depth) 120 145 150

A5085135185

C205230 200

C1 –100

D∅

Screws 4 x M4 6 x M5

E0 0

E1 (with module) 35 5

F

G> 300

1.6 2.3 3.2 5.2 6.4

∅

4.8

100

1)

∅

5.5

1

2

3

CDA3000 Operation Manual

D

A

BG1
BG2

H

C

B

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

Table 2.3 Dimensional drawings: Cold plate (dimensions in mm)

D

C

C1

T

A

BG3
BG4
BG5

H

B

2-5

4

5

A

T

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Note the following points:

• The cooling can be attained either by a sufficiently
large backing plate (see Table 2.4) or by an additional
cooler. The cooler must be mounted centrally behind
the hottest area (1) of the device.

• The temperature on the rear panel of the inverter mod­ule must not exceed 85.0 °C. At a temperature > 85° C
the device shuts down automatically. It can only be restarted when it
has cooled.

• Required evenness of contact surface = 0.05 mm, maximum
roughness of contact surface = roughne ss factor 6.3

.

Size Output Inverter module

BG1

0.375 kW CDA32.003,Cx.x 25 W 0.05 None 45°C

0.75 kW

CDA32.004,Cx.x 45 W 0.05 650x100mm = 0.065m²

1.1 kW CDA32.006,Cx.x 75 W 0.05 650x460mm = 0.3m²

1.5 kW CDA32.008,Cx.x 95 W 0.05 650x460mm = 0.3m²

BG2

0.75 kW CDA34.003,Cx.x 45 W 0.05 None

1.5 kW CDA34.005,Cx.x 80 W 0.05 650x460mm = 0.3m²

2.2 kW CDA34.006,Cx.x 100 W 0.05

BG3

BG4

BG5

3.0 kW CDA34.008,Cx.x 150 W 0.03

4.0 kW CDA34.010,Cx.x 190 W 0.03

5.5 kW CDA34.014,Cx.x 220 W 0.02

7.5 kW CDA34.017,Cx.x 270 W 0.02
11 kW

CDA34.024,Cx.x 400 W 0.015

15 kW CDA34.032,Cx.x 480 W 0.015

1) With a power stage clock frequency of 4 kHz

2) With a power stage clock frequency of 8 kHz

3) Thermal resistance between active cooling area and cooler

PV 1)

[W]

2 Mechanical installation

3)

RthK

[K/W]

Backing plate (unvarnished

steel min. cooling area

An additional cooler is required to supply
adequate cooling.
For project planning notes see Appendix A.3.

Ambient

temperature

45°C1), 40°C

45°C1), 40°C

45°C1), 40°C

45°C1), 40°C

45°C1), 40°C

(1)

2)

2)

2)

2)

2)

CDA3000 Operation Manual

Table 2.4 Required cooling with cold plate

Note the following points:

• The backing plate must be grounded over a large area.

• The best result for effective EMC installation is attained with a chro­mated or galvanized backing plate. If backing plates are varnished,
the coating must be removed in the area of the contact surface!

2-6

2 Mechanical installation

2.5 Push-through heat sink (Dx.x)

Step Action Comment

Mark out the positions of the tapped
holes and the breakthrough on the
backing plate.

1

Cut a tap for each fixing screw in the
backing plate.

Mount the inverter module vertically on
the backing plate. Tighten all screws to

2

the same tightness.

Mount the other components, such as the
mains filter, line choke etc., on the

3

backing plate.

Continue with the electrical installation in

4

section 3.

Note the following points:

• Distribution of power loss:

Power loss

Protection

Outside (3) 70% 75% 80% 85%

Inside (4) 30% 25% 20% 15%

Heat sink side (3) IP54 IP54 IP54 IP20

Machine side (4) IP20 IP20 IP20 IP20

Dimensional drawings/hole
spacing - see Table 2.6.
The tapping area will provide
you with good, full-area contact.

Pay attention to the mounting
clearances! The mounting seal
must contact flush on the sur­face.

Mains filter max. 20 cm below
the inverter module

BG3 BG4 BG5 BG6

1

2

3

4

CDA3000 Operation Manual

• The all-round mounting collar must be fitted with a seal. The seal
must fit flush on the surface and must not be d amaged:

(1) Seal

(3)

(4)

• The backing plate must be well grounded .

• The best result for effective EMC installation is attained with a chro­mated or galvanized backing plate. If ba cking plates are varnished,
the coating must be removed in the a rea of the contact surface!

(2) Tapped hole for

EMC contact
(3) Outside
(4) Inside

(2)

(1)

2-7

5

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2 Mechanical installation

F

F

CM-xxxx

E1

E

UM-xxxx

Figure 2.3 Mounting clearances (see Table 2.6)

Dimensions

of break-

BG3 BG4 BG5 BG6

through

W (width) 75 125 175 250

H (height) 305 305 305 365

G

CDA3000 Operation Manual

H

B

H

B

H

B

Table 2.5 Breakthrough for push-through heat sink (dimensions in mm)

2-8

2 Mechanical installation

For additional ambient
conditions refer to
Appendix A.2.

CDA3...,Dx.x BG3 BG4 BG5 BG6

Weight [kg]

W (width) 110 160 210 285

H (height) 340 425

D (depth) 138 248

A90140 190 264

A1 – 80 100 –

C 320 381

C1 200 411

D

∅∅

Screws 8 x M4 10 x M4 10 x M4 6 x M5

E100

E1 (with module) 10 0

F

G> 300 > 400

4.6 6.7 7.4 20.5

4.8 ∅

4.8

100

4.8

∅

1)

∅

1

2

6.0

3

CDA3000 Operation Manual

D

C1

C

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

Table 2.6 Dimensional drawings: Push-through heat sink

(dimensions in mm)

A

BG4
BG5

H

B

A1

D

C

T

A

BG6BG3

H

B

2-9

4

C1

5

A

T

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2 Mechanical installation

CDA3000 Operation Manual

2-10

3 Electrical installation

3.1 Overview ..................................................................3-2

3.2 Grounding lead connection .....................................3-3

3.3 Motor connection .....................................................3-4

3.4 Mains connection ....................................................3-6

3.5 DC network ..............................................................3-8

3.6 Braking resistor (RB) ..............................................3-9

3.7 Control terminals ..................................................3-10

3.7.1 Choice of terminal assignment ...........................3-11

3.7.2 Specification of control terminals .......................3-12

3.7.3 Terminal assignment 1 ......................................3-13

3.7.4 Terminal assignment 2 ......................................3-14

3.7.5 Terminal assignment 3 ......................................3-15

3.7.6 Terminal assignment 4 ......................................3-16

1

2

3

4

5

CDA3000 Operation Manual

Attention: The installation must only be carried out by qualified

electricians who have undergone instruction in the
necessary accident prevention measures.

3-1

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3 Electrical installation

,

Attention: For all
shielded connections a
cable type with double
copper braiding with
60-70% coverage must
be used.

3.1 Overview

L1

K1

(1)

(2)

CDA32.xxx

L2L3

FN

(7)

L+

L-

(8)

CDA34.xxx

X1

RB

(3)

H1 H2 H3

(6)

X4

20

M

3~

19
18
17
16
15
14
13
12
11

10

X3

9
8
7
6
5
4
3
2
1

(4)

X2

ϑ

(5)

U

V

W

L+

RB

L-

L3
L2
L1

L1 N

K1

(1)

X1

U

V

W

L+

RB

L-

N

L1

PE

CDA3000 Operation Manual

Figure 3.1 Overview of connections

Key Explanation

(1) Line choke

(2) Mains filter

1)

1) 2)

(3) Braking resistor

1)

Reduces the voltage distortions in the system

Suppresses line-borne interference emission

Required for repeated braking

(4) Control term. X2 Connection terminal - see section 3.7
(5) Motor PTC terminal X3 For thermal monitoring of the motor, see section 3.3
(6) RS232 terminal X4 For operation with K
(7) Connection for

DC network

Permits power exchange between inverters, see section 3.5

EYPAD/DRIVEMANAGER see section 4.6

(8) Software name plate Indicates the shipped software status

1) For supplementary components see CDA3000 Order Catalogue.

2) In inverter modules up to 7.5 kW (BG1 to BG4) the mains filter is built-in.

3-2

3 Electrical installation

,

3.2 Grounding lead connection

Step Action

Ground every inverter module!

Connect terminal X1/

1

configuration to the PE-rail (main

ground) in the switch cabinet.

Also connect the grounding lead con­nections of all other components,
such as the line choke, filter, etc., in

2

star configuration to the PE-rail

(main ground) in the switch cabinet.

in star

Comment: PE mains connection

to VDE 0100 part 540

Mains connection < 10 mm²

:

Use grounding lead (PE) cross section

or

min. 10 mm²

2 wires with cross-

section of mains leads.

Mains connection > 10 mm²:

Use grounding lead (PE) cross section
according to cross-section of mains
leads.

1

2

3

4

CDA3000 Operation Manual

V2

U1

W1

U2

W2

V1

V2

U1

W1

U2

W2

V1

V2

U1

W1

U2

W2

V1

PE

Figure 3.2 Star configuration layout of the grounding lead

Note the following points:

• The grounding lead must be laid out in star configuration to conform
to the EMC standards.

• The backing plate must be well grounded .

• The motor cable, mains lead and control cable must be laid
separately from each other.

• Avoid loops, and lay cable over short dist ances.

• The operational leakage current is > 3. 5 mA.

3-3

5

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3 Electrical installation

The CDA3000 inverter
modules are short-cir­cuit and earth fault
proof at the terminals
during operation. If an
earth fault or short-cir­cuit occurs in the motor
cable, the power stage
is disabled and an error
message is sent.

3.3 Motor
connection

CDA3000 Operation Manual

Step Action Comment

1

2

3

Define the wire cross-section depend-
ent on the maximum current and ambient
temperature.

Wire the motor phases U, V, W by way of
a shielded cable and ground the motor to

X1/

.

Wire the temperature sensor PTC
(if fitted) with separately shielded wires.

X3

U
V
W

X1

Wire cross-section as per
VDE0100, part 523, see section

3.4 "Mains connection".

Mount shield at both ends to
reduce interference emission.

Mount shield at both ends to
reduce interference emission.

U

V

M

W

3~

1

ϑ

2

Figure 3.3 Connection of motor

Note the following points:

• Always use shielded cables to connect the motor.

• Shield contact on the inverter module:

− For inverter modules BG1 ... 5 (0.37 ... 15 kW) there is an
accessory shield (ST02, ST04 or ST05) permitting simple clip
mounting with all-round contact.

− For inverter modules BG6 ... 8 (22 ... 90 kW) we recommend
using a cable clamp rail with shield connection directly on the
cable gland in the switch cabinet.

• The motor at the inverter output may be shut off by means of a
contactor or motor circuit-breaker. The inverter module cannot be
damaged in the process. It may switch to Fault status, however, if a
switching voltage overload occurs when the motor is shut off. In
such cases a motor choke must be fitted.

• Multi-motor operation is possible; for project planning notes see
Appendix A.4.

3-4

3 Electrical installation

Attention: If the inverter is operated as a controller with encoder (FOR

motor control method), motor phases U,V and W must

never be reversed! If the motor phases are reversed the
inverter has no control over the motor. The motor may buck or

accelerate in an uncontrolled manner (“race”).

1

Terminal box

Motor temperature monitoring

CDA3000 Operation Manual

For proper EMC installation the motor terminal box must be HF-tight
(metal or metallized plastic). For the cable entry, packing glands with
large-area s hi e l d contact should be use d.

(1)

2

1

VW

U

VW

U

(3)

(4)

Figure 3.4 Motor terminal box

(2)

(1) Thermistor (PTC)

Packing gland with shield

(2)

contact

(3) Motor phases

(4) Grounding lead connection

For thermal monitoring of t he moto r coil, a the r mistor (PTC) may be con­nected to ter minals X3/ϑ− and ϑ+. The type used must be set during
commissioning in parameter 330-MOPTC (factory default setting is "off").

Sensor

No PTC

Tech. data

Usable type –

Parameter
330-MOPTC =

Measured voltage
UMAX

Measuring range – 100 Ω to 15 k

Table 3.1 Motor temper ature monitoring specification

used

OFF DIN KTY TSS

Standard

PTC

PTC to

DIN44082

– 12 V –

Linear

voltage evaluation

KTY84, yellow Klixon

Ω

TSS -

Thermostatic

circuit-breaker

–

3-5

2

3

4

5

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3 Electrical installation

Attention: Please note
that the mains power
cable aund fuses used
must conform to the
specified listings (such
as cUL/CSA).

3.4 Mains
connection

Step Action Comment

Define the wire cross-section depend-
ent on maximum current and ambient

1

temperature.

Wire the inverter module with the

mains filter, max. line length 0.3 m (with

2

unshielded cable)!

Wire cross-section to VDE0100,
part 523

Step not applicable for BG1 to
BG4; up to 7.5 kW the mains
filter is built-in.

Reduces the voltage distortions

3

Wire the line choke1).

(THD) in the system and extends
the service life.

Install a circuit-breaker K1

4

(power switch, contactor, etc.).

Do not connect the power!

Use the mains fuses (type gL) or minia­ture circuit-breakers (trip characteristic

5

C) to cut the mains power to all poles of

To protect the line in accordance
with VDE636, part 1

the inverter.

1) See Appendix A.5

X1

N

L1

K1

N

L1

X1

CDA32.xxx

1 x 230 V

CDA3000 Operation Manual

< 0,3 m

L3

L2

L1

CDA34.xxx

3 x 400/460 V

L3

L2
L1

FN

K1

Figure 3.5 Mains connection

Attention: Danger to life! Never connect or disconnect electrical connec-

tions while the power is on! Before working on the device dis­connect the power. Wait until the DC-link voltage at terminals
X1/RB+ and L- has fallen to the safety-low voltage before
working on the device (approx. 5 minutes).

3-6

3 Electrical installation

Note the following points:

Mains filters

• Only all-current sensitive fault current breakers suitable for inverter
operation may be used.

• Switching the mains power: Cyclic power switching is permitted
every 60 seconds; jog mode is not permitted.

− If switching is too frequent, the device prot ects itself by means

of high-resistance isolation from the sys t em.

− After a rest phase of a few minutes the device is ready to start

once again.

• TN network and TT network: Permitted without restriction.

• IT network (insulated center point): Not permitted!

− In the event of a ground fault the voltage stress is around twice

as high, and creepages and clearances to E N50178 are no
longer maintained.

Size power stages Mains filters

BG1 ... 4 0.37 ... 7.5 kW Internal

BG5 ... 8

1) For supplementary components see CDA3000 Order Catalogue.

Note:

11 ... 90 kW External

1)

1

2

3

4

5

CDA3000 Operation Manual

Compliance with the limit cur ves to attenuate th e line- borne interference
voltage and the interference emitted from the inverter depends on

• use of a line choke (recommended)

• the length of the motor cable and

• the pre-set clock frequency (4, 8 or 16 kHz) of the inverter power
stage.

For further information please contact your project engineer.

3-7

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3 Electrical installation

Wire cross-section

.

Inverter module

CDA32.003
CDA32.004

CDA32.006
CDA32.008
CDA34.003
CDA34.005

CDA34.006 4.2 2.5 3 x 10
CDA34.008

CDA34.010
CDA34.014

CDA34.017
CDA34.024

CDA34.032
CDA34.045

CDA34.060
CDA34.072

CDA34.090
CDA34.110

CDA34.143
CDA34.170

Device output

[kVA]

1,0

1.7

2.3

3.0

1.6

3.0

5.7

7.3

10.2

12.4

17.5

23.3

32.8

43.8
52

65
80

104
124

Max. possible wire

cross-section of
terminals [mm²]

2.5

2.5

2.5

4.0

10

25

50

M8

Recommended mains

fusing (gL)

[A]

1 x 10
1 x 10

1 x 16
1 x 16
3 x 10
3 x 10

3 x 10
3 x 16

3 x 20
3 x 25

3 x 35
3 x 50

3 x 50
3 x 63
3 x 80

3 x 100
3 x 125

3 x 160
3 x 200

Table 3.2 Wire cross-sections and mains fuses (VDE0298 must be

observed)

3.5 DC network

CDA3000 Operation Manual

The inverter modules run in regenerative operation (braking) in a DC
network feed power into the DC network which is consumed by the motor­driven inverter modules.

DC network operation of several inverter modules minimizes the power
consumption from the mains and external braking resistors can be elimi­nated where appropriate.

Note: It is essential that a DC networ k operat ion be checked at the

project planning stage. Please talk to us!

3-8

3 Electrical installation

3.6 Braking
resistor (RB)

In regenerative operation, such as braking the drive, the motor feeds
power back into the inverter. This increases the voltage in the DC-link. If
the voltage exceeds a threshold value, the internal braking transistor is
activated and the regenerated power is converted into heat by way of a
braking resistor.

The switching transistor is installed as standard. The des ign of th e exter­nal braking resistor depends on a number of drive factors: for example the
load to be moved, the required dynamics of the drive or the braking and
cycle duration.

L+

RB

X1

Figure 3.6 Connection Braking resistor

Note: The design of the braking resistor must be clarif ie d at the

project planning stage. Please talk to us!

Attention: In version

RB

CDA3X.xxx, Wx.x, BR

the braking resistor is built-in. No additional braking resistor
may be connected to terminals X1/L+ and RB; this would
damage the inverter module.

1

2

3

4

5

CDA3000 Operation Manual

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3.7 Control
terminals

Step Action Comment

Check whether your inverter module is
fitted a modified software package

(Sxx) and/or a ready-to-run data set
(Dxx).

1

If this is the case, the control terminal
assignment is different. Please con­tact your project engineer with regard
to wiring and commissioning!!

Check whether you already have a

MARTCARD or a DRIVEMANAGER DATA

S

SET with a complete device setup.

If this is the case, the control terminal

2

assignment is different. Please con­tact your project engineer to obtain
the terminal assignment!

Choose a terminal assignment.

3

Wire the control terminals with
shielded cables.
The only essential signals are the

4

ENPO signals and a start signal
(STR or STL).

Keep all contacts open

5

(inputs inactive).

Check all connections again!

6

Position of software name plate - see
section 3.1 page 3-2

Bulk customers

For details of how to load the data
set into the inverter module refer to
section 4.6.

See 3.7.1 "Choice of terminal
assignment"

Ground the cable shields over a
wide area at both ends.
Wire cross-section maximum

1.5 mm² or two wires per terminal
with 0.5 mm²

Continue with commissioning in
section 4.

Type: CDA32.004,C1.0

ANTRIEBSTECHNIK

Software: V1.10, S xx

D- 35633 Lahnau

CS:
Data Set:

SN.: 99120442

C1D1

D xx

CDA3000 Operation Manual

Note the following points:

• Always wire the control terminals with shielded cables.

• Lay the control cables separately from th e ma ins lead and motor
cable.

• The CDA3000 Application Manual presents more drive solutions.

3-10

3 Electrical installation

3.7.1 Choice of termi­nal assignment

Typical applications Commissioning/control mode Terminal assignment Continued on

• Project planning and commissioning are
already complete.

• Loading of an existing data set.

• Pump, fan and extruder drivers and
traction drives with low dynamics

• Multi-motor operation

• Dynamic traction, lifting and rotational
drives

• Applications with dynamic load
surges

• Dynamic traction, lifting and rotational
drives with speed control

• With encoder feedback

Production commissioning

Voltage Frequency Control (VFC)

Sensorless Flux Control (SFC)

- Only for asynchronous motor

Field-Oriented Regulation (FOR)

- Only for asynchronous motor

Selection

Obtain the terminal
assignment from your
project engineer.

Assignment 1

Assignment 2

Assignment 1

Assignment 2

Assignment 3

Assignment 4

1

Seite 4-2

Commissioning

page 3-13

2

page 3-14

page 3-13

page 3-14

3

page 3-15

page 3-16

4

CDA3000 Operation Manual

3-11

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The terminal scan
cycle is 1 ms.

3.7.2 Specification
of control
terminals

Analog
inputs

Analog
output

Digital
inputs

Digital
outputs

Relay out­put

Motor
tempera­ture

Voltage
supply

Des. Specification

ISA00
ISA01

• ISA00: U
switchable by software

• ISA01: U

= +10 V DC, ±10 V DC, IIN = (0) 4-20 mA DC,

IN

= +10 V DC

IN

• Tolerance U: ± 1% v. M., I: ± 1% v. M.

• 24 V digital input, PLC-compatible (IEC1131)

• Switching level Low/High: <4.8 V / >8 V DC

• Resolution 10-bit

=110k

•R

Ω

in

• Floating against digital ground

OSA00 • Tolerance U: ± 2.5 % v.M.

ISD00
ISD01
ISD02
ISD03

=+10 V DC, R

•U

out

•I

=5 mA, short-circuit proof

max

• PLC-compatible (IEC1131)

• Switching level Low/High: <5 V / >12 V DC

at 24 V = 10 mA

•I

max

= 3 k

•R

Ω

IN

OUT

=100

Ω

ENPO • Power stage enable = High level

• Specification as ISDxx

OSD00 • Short-circuit proof

• PLC-compatible (IEC1131)

= 50 mA

•I

max

• Protection against inductive load

• High-side driver

OSD01 • Short-circuit proof with 24V supply from inverter module

• PLC-compatible (IEC1131)

= 50mA

•I

max

• No internal freewheeling diode; provide external protection

• High-side driver

OSD02 • Relay 48 V / 1 A AC, changeover contact

• Usage category AC1

• Operating delay approx. 10 ms

PTC1/2 • Max. 12 V DC, measuring range 100Ω - 15 k

Ω

• Suitable for PTC to DIN 44082 or temperature sensor KTY84, yel­low, or thermostatic circuit-breaker

+10.5V • Reference voltage U

= 5 mA

•I

max

+24V • Auxiliary voltage U

= 200 mA (overall, also includes the driver currents for out-

•I

max

=10.5 V DC, short-circuit proof

R

= 24 V DC, short-circuit proof

V

puts OSDox)

CDA3000 Operation Manual

3-12

3 Electrical installation

3.7.3 Terminal assignment 1

Terminal assignment in factory setting.

Features Parameters

• Quick jog/slow jog driving profile
with two directions of rotation

• Output for motor holding brake

+24V

K2

~

-

M

3~

H11

K3

S1
STL
STR

ENPO

0 ... 10 V

N1

X2 Des. Function

20 OSD02/14

19 OSD02/11

18 OSD02/12 Relay contact (make)

17 DGND Digital ground

16 OSD01 “Reference reached” message

15 OSD00 Output for motor holding brake

14 DGND Digital ground

13

12 ISD03 not assigned

11 ISD02 Selection of slow jog

10 ISD01

9 ISD00 Start/Stop quick jog clockwise

8 ENPO Power stage hardware enable

7

6

+

5 OSA00 Actual frequency 0 ... FMAX

4 AGND Analog ground

-

3 ISA01 not assigned

2 ISA00 not assigned

1

152-ASTER = DRV_1

Relay contact (break)
for “Ready” message

U

Auxiliary voltage 24 V

V

Start/Stop quick jog counter-clockwise

U

V

Auxiliary voltage 24 V

U

V

U

Reference voltage 10 V, 10 mA

R

1

2

3

4

5

A

CDA3000 Operation Manual

Figure 3.7 Control terminals, traction drive without encoder evaluation

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3 Electrical installation

3.7.4 Terminal assignment 2

Features Parameters

• Analog speed input with two
directions of rotation

• Speed correction via buttons

152-ASTER = ROT_1

(MOP function)

X2 Des. Function

+24V

K2

20 OSD02/14

19 OSD02/11

Relay contact (break)
for “Ready” message

18 OSD02/12 Relay contact (make)

17 DGND Digital ground

H12
H11

16 OSD01 “Reference reached” message

15 OSD00 “Standstill” message

14 DGND Digital ground

U

10 k

13

S2
S1
STL
STR

ENPO

12 ISD03 Reduce speed

11 ISD02 Increase speed

10 ISD01

9 ISD00 Start/Stop quick jog clockwise

8 ENPO Power stage hardware enable

7

0 ... 10 V

N1

R1

6

+

5 OSA00 Actual frequency 0 ... FMAX

4 AGND Analog ground

-

3 ISA01 not assigned

Auxiliary voltage 24 V

V

Start/Stop quick jog counter-clockwise

U

V

Auxiliary voltage 24 V

U

V

2 ISA00 Reference 0 V ...1 + 10 V

CDA3000 Operation Manual

U

1

Reference voltage 10 V, 10 mA

R

Figure 3.8 Control terminal assignment, rotational drive without encoder

evaluation

3-14

3 Electrical installation

3.7.5 Terminal assignment 3

Features Parameters

• Quick jog driving profile

• Output for motor holding brake

• Encoder evaluation

152-ASTER = DRV_4

X2 Des. Function

~

+24V

K0

H1

-

M
3~

K1

(1)
N2

STL
STR

ENPO

0 ... 10 V

N1

20 OSD02/14

19 OSD02/11

18 OSD02/12 Relay contact (make)

17 DGND Digital ground

16 OSD01 “Reference reached” message

15 OSD00 Output for motor holding brake

14 DGND Digital ground

DGND

13

+24 V

12 ISD03 Encoder track B

B
A

11 ISD02 Encoder track A

10 ISD01

9 ISD00 Start/Stop quick jog clockwise

8 ENPO Power stage hardware enable

7

6

+

5 OSA00 Actual frequency 0 ... FMAX

4 AGND Analog ground

-

3 ISA01

2 ISA00

1

Relay contact (break)
for “Ready” message

U

Auxiliary voltage 24 V

V

Start/Stop quick jog counter-clockwise

U

V

Auxiliary voltage 24 V

U

V

U

Reference voltage 10V, 10mA

R

1

2

3

4

5

A

CDA3000 Operation Manual

(1) Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control

mode FOR. For notes on the encoder see Figure 3.11.

Figure 3.9 Control terminal assignment, traction and lifting drive with encoder

evaluation

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3.7.6 Terminal assignment 4

Features Parameters

• Analog speed input with two
directions of rotation

152-ASTER = ROT_2

• Encoder evaluation

X2 Des. Function

+24V

20 OSD02/14

19 OSD02/11

K0

18 OSD02/12 Relay contact (make)

Relay contact (break)
for “Ready” message

17 DGND Digital ground

H2
H1

(1)

N2

M

3~

10 k

N1

STL
STR

ENPO

0 ... 10 V

16 OSD01 “Standstill” message

15 OSD00 “Reference reached” message

DGND

14 DGND Digital ground

+24 V
B
A

U

13

Auxiliary voltage 24 V

V

12 ISD03 Encoder track B

11 ISD02 Encoder track A

10 ISD01 Start/Stop counter-clockwise

9 ISD00 Start/Stop clockwise

8 ENPO Power stage hardware enable

U

7

6

+

5 OSA00 Actual frequency 0 ... FMAX

4 AGND Analog ground

-

V

Auxiliary voltage 24 V

U

V

3 ISA01

R1

2 ISA00 Reference 0 V ...1 + 10 V

CDA3000 Operation Manual

U

1

Reference voltage 10V, 10mA

R

(1) Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control

mode FOR. For notes on the encoder see Figure 3.11.

Figure 3.10 Control terminal assignment, ro tational drive with encoder

evaluation

3-16

3 Electrical installation

Encoder

A HTL encoder (24 V supply) can be connecte d to terminals X2/11 and

12. Permissible pulse counts are in the range from

1024 ...to 16384 pulses per rev

(2n where n = 5 to 14). .

32, 64, 128, 256, 512,

+

NPN

A

PNP

-

Figure 3.11 Block diagram, HTL output circuit

Note: The connected encoder may draw max. 80 mA from the

inverter module. For encoders with higher current consump­tions please use an external voltage source.

The inverter module encoder evaluation only works in A/B
mode. The line length is therefore limited to 10 meters.

Please note that evaluation of the encoder signal at inputs
ISD01 and ISD02 is limited to 500 kHz. For more information
refer to the Application Manual.

1

2

3

4

Isolation

CDA3000 Operation Manual

To avoid transient currents and inte rference over the con necte d lines, th e
analog (AGND) and digital (DGND) grounds are isolated from each other.

AGND serves as the reference pot ential for the analog reference inputs
(ISA00 and ISA01), the analog o utput (OSA00) and the reference voltage

(10.5 V).

U

R

DGND serves as the reference potential for all digital inputs and outputs,
the hardware enable ENPO and the auxiliary voltage U

3-17

(24 V).

V

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CDA3000 Operation Manual

3-18

4 Commissioning

4 Commissioning

4.1 Choice of commissioning .......................................4-1

4.2 Serial commissioning .............................................4-2

1

4.3 Voltage Frequency Control (VFC) ............................4-5

4.4 Sensorless Flux Control (SFC) ................................4-9

4.5 Field-Oriented Regulation (FOR) ............................4-13

4.6 Operation with K

4.7 Operation with D

4.8 Parameter list (selection) .....................................4-22

Attention: Commissioning must only be carried out by qualified

4.1 Choice of com­missioning

Typical applications Terminal assignment Commissioning/control mode Continued on

• Project planning and commissioning are
already complete.

• Loading of an existing data set.

• Pump, fan and extruder drivers and traction
drives with low dynamics

• Multi-motor operation

• Dynamic traction, lifting and rotational
drives

• Applications with dynamic load
surges

• Dynamic traction, lifting and rotational
drives with speed control

• With encoder feedback

CDA3000 Operation Manual

EYPAD KP200 ...............................4-18

RIVEMANAGER ...............................4-21

electricians who have undergone instruction in the necessary
accident prevention measures.

Selection

Obtain the terminal
assignment from your
project engineer.

Assignment 1

see page 3-13

Assignment 2

see page 3-14

Assignment 1

see page 3-13

Assignment 2

see page 3-14

Assignment 3

see page 3-15

Assignment 4

see page 3-16

Serial commissioning page 4-2

page 4-5

Voltage Frequency Control (VFC)

page 4-7

Sensorless Flux Control (SFC)

- Only for asynchronous motor

Field-Oriented Regulation (FOR)

- Only for asynchronous motor

4-1

page 4-9

page 4-11

page 4-13

page 4-15

2

3

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4 Commissioning

4.2 Serial
commissioning

4.2.1 Serial
commissioning

EYPAD

with K

Saving a data set to a

MARTCARD

S

Apply this mode of commissioning whe n you want to c ommission s everal
identical drives (i.e. serial commissioning). The same inverter type and
the same motor must be used for each drive in an identical application.

If you already have a complete data set, skip the paragraphs headed

"Saving a data set to a SmartCard"
from the device to a file"

(with DRIVEMANAGER).

(with KEYPAD) and

"Saving a data set

Prerequisite:

• All inverter modules are fully connected.

• The first drive is already fully commissioned.

Attention: The CARD menu can only be selected when the drive is not

active!

Step Action Comment Display

Connect the KEYPAD to the inverter module of the

first drive, insert a S

1

MARTCARD and switch on the

power.

CARD

CARD

start

enter

Choose the CARD menu.

2

= Load/save with

MARTCARD

the S

CDA3000 Operation Manual

Choose WRITE. = Save data set

3

Choose ALL and
start the save operation with

4

Start/Enter key.

the

= Complete data set
is saved

= Save operation

READY appears.

5

completed without
error

By this action you have written your data set to a SMARTCARD.

4-2

CARD

start

stop

return

stop

return

enter

CARD

start
enter

CARD

4 Commissioning

Load data set from S
into next inverter

MARTCARD

Step Action Comment Display

Connect the KEYPAD to the inverter module of the

next drive, insert the S

1

MARTCARD with the desired

data set and switch on the power.

Choose the CARD menu.

2

Choose READ. = Load data set

3

Choose ALL and
start the load operation with

4

Start/Enter key.

the

= Load/save with

MARTCARD

the S

= Complete data set
is loaded

= Load operation

READY appears.

5

completed without
error

Repeat the load operation on each additional drive.

Note: Data set is automatically stored in inverter module.

1

CARD

CARD

start

enter

2

CARD

start

stop

return

enter

CARD

3

start

stop

return

enter

CARD

4

CDA3000 Operation Manual

4-3

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4 Commissioning

Saving a data set from the
device to a file

Loading a data set from a file
into the device

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

4.2.2 Serial commis­sioning with

RIVEMANAGER

D

Prerequisite:

• All inverter modules are fully connected.

• The first drive is already fully commissioned.

• A PC with installed D
connected.

Step Action Comments

Connect your PC to the inverter
module of the first drive and switch

1

on the power to the inverter.

START DriveManager.

If the connection fails, check the settings in the Tools > Options menu and

2

try again by clicking on the icon .

Save the current data set by clicking

on the icon ,

3

either in the parameter database
(directory: c:/../userdata) of the

RIVEMANAGER or to a floppy disk

D
(a:/).

Connect your PC to the inverter module of the next drive and switch on the

4

power to the inverter.

RIVEMANAGER user software (V2.3 or higher) is

Use a standard serial cable (9-pin
D-SUB, pin-and-socket) e.g. LUST
accessory CCD-SUB90x .

Automatically connects to the linked
inverter module.

Clicking on the icon always saves the
current data set of the connected
device.
Assign the file a name of your choice.

CDA3000 Operation Manual

Click on the icon to connect

5

between the D
now connected device.

Click on the icon to load the

6

data set saved in step 4 into the
device.

Back-up the setting in subject area

7

_15FC with parameter 150 -SAVE

Repeat steps 4 ... 7 on each additional drive.

For additional information refer to the DRIVEMANAGER HELP.

RIVEMANAGER and the

The data set is filed in the device as
user data set 1.

4-4

4 Commissioning

1) Factory setting from BG1
to BG5 (15 kW ) = 20 Hz/s, as
from BG6 (22 kW) to
BG8 = 5 Hz/s

Start drive

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

4.3 Voltage
Frequency
Control (VFC)

VFC commissioning, traction
drive without encoder

CDA3000 Operation Manual

Apply this mode of commissioning when you want to use the VFC control
mode.

This is the standard commissioning mode. It is based on the factory
defaults.

Prerequisite:

• Inverter module fully connected.

• Recommended IEC standard motor (se e section A-1) connected.

• Control terminals wires according to
see page 3-13.

• For step 2 a K
may be necessary; for operation se e section 4.6 and 4.7.

Attention: Make sure the rotating driv e in y o ur m achine c annot caus e an y

.

Step Action Comment

Switch on the power to the inverter

1

module.

Check that your drive can be run at
the rotating field frequency and with
the ramps as per the factory setting.

2

If this is not possible, change the
parameters listed in the column
adjacent.
Back-up the setting in subject area
_15FC with parameter 150 -SAVE

Close ENPO contact. Enables power stage.

1

Start drive by closing the STL or STR

2

contact.

Check direction of rotation of motor

3

shaft.

Brake drive by opening the start

4

contact.

Open ENPO contact. Safely disables the power stage.

5

Commissioning is complete.

EYPAD KP200 or a PC with installed DRIVEMANAGER

damage (e.g. o v e rrunnin g its stop limit) during commi ssion ing.

terminal assignment 1,

After power-up the inverter module per­forms a self-test (lasting approx. 1... 3 s).

Quick jog = 50 Hz
Slow jog = 20 Hz

Acceleration ramp = 20 Hz/s
Deceleration and stop ramp = 20 Hz/s

Subject area/Parameter
Quick jog _30OL 303 -FMAX1
Slow jog _27FF 270-FFIX1
Acceleration
ramp _59DP 590 -ACCR1
Deceleration
ramp _59DP 592 -DECR1
Stop ramp _59DP 594 -STPR1

STL = Start counter-clockwise
STR = Start clockwise

If direction is wrong check motor connec­tion (phase sequence).

Drive brakes down to a standstill.

1)

4-5

1

2

3

4

1)

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Note: If the power output of the connected motor differs greatly from

the rating of the inverter module, the motor characteristic and
motor monitoring must be adapted. Th e same applies to spe­cial motors, multi-pole motors, etc. Refer to the Application
Manual.

Input signals

Output signals

FMAX

f [Hz]

FMAX

STR

STL

S1

0

1
0

1
0

1
0

303-FMAX1

594-STPR1590-ACCR1

270-FFIX1

t [ms]

Figure 4.1 Example of a quick jog/s lo w jo g drivin g pr ofile for two direction s o f

rotation

FMAX

0

f [Hz]

FMAX

CDA3000 Operation Manual

1

H11

0

1

K3

0

t [ms]

Figure 4.2 Output signals as a function of driving profile

H11 = Refere nce reached; K3 = Motor holding brake

4-6

4 Commissioning

1) Factory setting from BG1
to BG5 (15 kW ) = 20 Hz/s, as
from BG6 (22 kW) to
BG8 = 5 Hz/s

Start drive

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

VFC commissioning, rotational
drive without encoder

CDA3000 Operation Manual

Prerequisite:

• Inverter module fully connected.

• Recommended IEC standard motor (se e section A-1) connected.

• Control terminals wired according to
see page 3-14.

•A K

EYPAD or a PC with installed DRIVEMANAGER (version V2.3 or

higher) is connected. For operation se e section 4.6 and 4.7.

Attention: Make sure the rotating drive in your machine cannot cause

any damage (e.g. overrunning its stop limit) during commis­sioning.

Step Action Comment

Switch on the power to the

1

inverter module.
In subject area _15FC set parame-

ters

2

152-ASTER to ROT_1

Check that your drive can be run
at the rotating field frequency and
with the ramps as per the factory
setting.

3

If this is not possible, change the
parameters shown adjacent.
Back-up the setting in subject
area _15FC with
parameter 150-SAVE.

Close ENPO contact and set a low

1

reference value with pot R1.
Start drive by closing the STL or

2

STR contact.

Check direction of rotation of motor

3

shaft.

Brake drive by opening the start

4

contact.

Open ENPO contact.

5

Commissioning is complete.

terminal assi gnment 2,

After power-up the inverter module per­forms a self-test (lasting approx. 1... 3 s).

ROT_1 = Control terminal assignment

Analog speed input,
MOP function

Rotating field frequency (FMAX) = 50Hz
with reference (R1) = 10 V

Acceleration ramp = 20 Hz/s
Deceleration and stop ramp = 20 Hz/ s

Subject area/Parameter
FMAX _30OL 303 -FMAX1
Acceleration
ramp _59DP 590 -ACCR1
Deceleration
ramp _59DP 592 -DECR1
Stop ramp _59DP 594-STPR1

ENPO active enables power stage.

STL = Start counter-clockwise
STR = Start clockwise

If direction is wrong check motor
connection (phase sequence).

Drive brakes down to a standstill.

ENPO inactive safely disables power
stage.

1)

4-7

1

2

3

4

1)

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Note: If the power output of the connected motor differs greatly from

the rating of the inverter module, the motor characteristic and
motor monitoring must be adapted. Th e same applies to spe­cial motors, multi-pole motors, etc. Refer to the Application
Manual.

Input signals

Output signals

FMAX

590-ACCR1

0

f [Hz]

FMAX

1

STR

0

1

STL

0

10 V

R1

5 V

0 V

303-FMAX1

592-DECR1

594-STPR1

t [ms]

Figure 4.3 Example of a driving profile for two directions of rotation

(ASTER=ROT_1)

FMAX

f [Hz]

0

CDA3000 Operation Manual

FMAX

H12

H11

t [ms]

Figure 4.4 Output signal as a function of driving profile

(ASTER=ROT_1)

H11 Standstil l ; H12 Speed reached

4-8

4 Commissioning

1) Factory setting from BG1
to BG5 (15 kW ) = 20 Hz/s, as
from BG6 (22 kW) to
BG8 = 5 Hz/s

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

4.4 Sensorless Flux Control (SFC)

SFC commissioning, traction
and lifting drive without
encoder

CDA3000 Operation Manual

Apply this mode of commissioning when you want to use the SFC control
mode. With the commissioning operatio n you adapt the characteris tic of
the inverter module to your motor.

Prerequisite:

• Inverter module fully connected.

• Control terminals wired according to
see page 3-13.

EYPAD or a PC with installed DRIVEMANAGER (version V2.3 or

•A K
higher) is connected. For operation se e section 4.6 and 4.7.

Attention: Make sure the rotating drive in your machine cannot cause

any damage (e.g. overrunning its stop limit) during commis­sioning.

.

Step Action Comment

Connect the KEYPAD or the PC to
the inverter module and switch

1

on the power to the inverter
module.

Check that your drive can be run at
the rotating field frequency and with
the ramps as per the factory setting.

2

If this is not possible, change the
parameters below.
Back-up the setting in subject area
_15FC with parameter 150 -SAVE

In subject area _15FC set parame­ters

3

152-ASTER to DRV_1.

Enter motor data (refer to motor

4

name plate) and confirm.

terminal assi gnment 1,

After power-up the inverter module
performs a self-test
(lasting approx. 1... 3 s).

Quick jog = 50 Hz
Slow jog = 20 Hz

Acceleration ramp = 20 Hz/s

Deceleration and stop ramp = 20 Hz/s

Subject area/Parameter
Quick jog _30OL 303 -FMAX1
Slow jog _27FF 270-FFIX1
Acceleration
ramp _59DP 590 -ACCR1
Deceleration
ramp _59DP 592 -DECR1
Stop ramp _59DP 594 -STPR1

DRV_1 = Control terminal assignment
Quick jog/slow jog driving profile

Rated power [kW]
Rated voltage [V]
Rated frequency [Hz]
Rated speed [rpm]
Rated current [A]

cos ϕ of motor

1)

154-MOPNM
155-MOVNM
156-MOFN
157 -MOSNM
158-MOCNM
159-MOCOS

4-9

1

2

3

4

1)

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Step Action Comment

Close ENPO contact, set parameter

5

163-ENSC to START.

Select parameter 300-CFCON, set

6

to SFC, confirm.
Back-up the setting in subject area

7

_15FC with parameter 150-SAVE.

Automatic motor identification started,
lasts approx. 3-4 min., then automati­cally jumps to STOP.

Control mode:

Sensorless Flux Control

(SFC) selected

Start drive

Step Action Comment

Close ENPO contact. Enables power stage.

1

Start drive by closing the STL or STR

2

contact.

Check direction of rotation of motor

3

shaft.

Brake drive by opening the start

4

contact.

Open ENPO contact. Safely disables the power stage.

5

Commissioning is complete.

STL = Start counter-clockwise
STR = Start clockwise

If direction is wrong check motor
connection (phase sequence).

Drive brakes down to a standstill.

CDA3000 Operation Manual

4-10

4 Commissioning

1) Factory setting from BG1
to BG5 (15 kW ) = 20 Hz/s, as
from BG6 (22 kW) to
BG8 = 5 Hz/s

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

SFC commissioning, rotational
drive without encoder

CDA3000 Operation Manual

Prerequisite:

• The motor specified for the application is connected.

• Control terminals wired according to
see page 3-14.

•A K

EYPAD KP200 or a PC with DRIVEMANAGER (version V2.3 or

higher) is connected. For operation se e section 4.6 and 4.7.

Attention: Make sure the rotating drive in your machine cannot cause

any damage (e.g. overrunning its stop limit) during commis­sioning.

Step Action Comment

Connect the KEYPAD or the PC to the
inverter module and switch on the

1

power to the inverter module.

Check that your drive can be run at
the rotating field frequency and with
the ramps as per the factory setting.

2

If this is not possible, change the
parameters shown adjacent.

In subject area _15FC set
parameters

3

152-ASTER to ROT_1

Enter motor data (refer to motor

4

name plate) and confirm.

Close ENPO contact, set parameter

5

163-ENSC to START.

Select parameter 300-CFCON, set to

6

SFC, confirm.
Back-up the setting in subject area

7

_15FC with parameter 150-SAVE.

terminal assi gnment 2,

After power-up the inverter module per­forms a self-test (lasting approx. 1... 3
s).

Rotating field frequency (FMAX) = 50Hz
with reference (R1) = 10 V

Acceleration ramp = 20 Hz/s
Deceleration and stop ramp = 20 Hz/s

Subject area/Parameter
FMAX _30OL 303 -FMAX1
Acceleration
ramp _59DP 590 -ACCR1
Deceleration
ramp _59DP 592 -DECR1
Stop ramp _59DP 594 -STPR1

ROT_1 = Control terminal

assignment
Analog speed input,
MOP function

Rated power [kW]
Rated voltage [V]
Rated frequency [Hz]
Rated speed [rpm]
Rated current [A]

cos ϕ of motor

Automatic motor identification started,
lasts approx. 3-4 min., then automati­cally jumps to STOP.

Control mode:

Sensorless Flux Control

1)

154-MOPNM
155-MOVNM
156-MOFN
157 -MOSNM
158-MOCNM
159-MOCOS

(SFC) selected

4-11

1

2

3

1)

4

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Start drive

SFC setting

Step Action Comment

Close ENPO contact and set a low

1

reference value with R1.
Start drive by closing the STL or

2

STR contact.

Check direction of rotation of motor

3

shaft.

Brake drive by opening the start

4

contact.

Open ENPO contact.

5

ENPO active enables power stage.

STL = Start counter-clockwise
STR = Start clockwise

If direction is wrong check motor
connection (phase sequence).

Drive brakes down to a standstill.

ENPO inactive safely disables power
stage.

Commissioning is complete.

SFC is preset, and requires no further optimization for standard
applications.

Note:

For special settings to optimize

• the speed co ntrol loop

• the torque at low speeds

refer to the Application Manual.

CDA3000 Operation Manual

Document Order designation Language Download

Application Manual

0840.02B.0 German

0840.22B.0 English

www.lust-tec.de

4-12

Website

4 Commissioning

1) Factory setting from BG1
to BG5 (15 kW ) = 20 Hz/s, as
from BG6 (22 kW) to
BG8 = 5 Hz/s

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

4.5 Field-Oriented
Regulation (FOR)

FOR commissioning, traction
and lifting drive with encoder

(1)

CDA3000 Operation Manual

(2)

Apply this mode of commissioning when you want to run a motor with
encoder feedback - control mode Field Oriented Regulation (FOR).

Unregulated test run

Prerequisite:

• Inverter module fully connected.

• Control terminals wired according to
see page 3-15 .

•A K

EYPAD KP200 or a PC with DRIVEMANAGER (version V2.3 or

higher) is connected. For operation se e section 4.6 and 4.7.

Attention: Make sure the rotating drive in your machine cannot cause

any damage (e.g. overrunning its stop limit) during commis­sioning.

Step Action Comment

Switch on the power to the

1

inverter module.
Check that your drive can be run

at the rotating field frequency and
with the ramps as per the factory
setting.

2

If this is not possible, change the
parameters below. Back-up the
setting in subject area _15FC with
parameter 150 -SAVE

In subject area _15FC set param­eters

3

152-ASTER to DRV_4.

Close ENPO contact. ENPO active enables power stage.

4

Start drive by closing the STL or

5

STR contact.
Check direction of rotation of

6

drive.
Brake drive by opening the start

6

contact.

Open ENPO contact.

7

terminal assi gnment 3,

After power-up the inverter module per­forms a self-test (lasting approx. 1... 3 s).

Quick jog = 50 Hz

Acceleration ramp = 20 Hz/s
Deceleration and stop ramp = 20 Hz/s

Subject area/Parameter
Quick jog _30OL 303-FMAX1
Acceleration
ramp _59DP 590 -ACCR1
Deceleration
ramp _59DP 592 -DECR1
Stop ramp _59DP 594-STPR1

DRV_4 = Control terminal assignment

Quick jog driving profile +

encoder

STL = Start counter-clockwise
STR = Start clockwise

With STR active, motor rotates clockwise

(1) Direction of view.

(2)

Drive brakes down to a standstill.

ENPO inactive safely disables power
stage.

1)

1)

4-13

1

2

3

4

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Testing the encoder connection

VAL

Hz

stop

return

start
enter

Step Action Comment

Open ENPO contact. Power stage safely disabled.

1

Rotate motor shaft clockwise by hand
(1) Direction of view,

2

(2) Clockwise.

Clockwise is indicated on the display
of the KP200. If not, check the
encoder connections.

If direction of rotation matches display, test is complete.

Regulated test run

Step Action Comment

Rated power [kW]

In subject area _15FC enter motor
data (refer to motor name plate) and

1

confirm.

Rated voltage [V]
Rated frequency [Hz]
Rated speed [rpm]
Rated current [A]

cos ϕ of motor

Close ENPO contact, set parameter

2

163-ENSC to START.

Select parameter 300-CFCON, set to

3

FOR, confirm.
Select subject area _79EN and with

parameter 790-ECLNC set the lines

4

per revolution of the encoder.
Back-up the setting in subject area

5

_15FC with parameter 150-SAVE.
Start drive by closing the STL or STR

6

contact.
Brake drive by opening the start con-

7

tact.

Open ENPO contact.

8

Automatic motor identification
started, lasts approx. 3-4 min., then
automatically jumps to STOP.

Control mode

tion (FOR)

Field-Oriented Regula-

selected.

Lines per revolution - see page 3-17
"Encoder" and name plate of
encoder/motor

Back-up device setup, then jumps
automatically to READY.

Motor accelerates to preset refer­ence.

Drive brakes down to a standstill.

ENPO inactive safely disables power
stage.

The regulated test run is complete.

154-MOPNM
155-MOVNM
156-MOFN
157 -MOSNM
158-MOCNM
159-MOCOS

CDA3000 Operation Manual

4-14

4 Commissioning

1) Factory setting from BG1
to BG5 (15 kW ) = 20 Hz/s, as
from BG6 (22 kW) to
BG8 = 5 Hz/s

Remember to
save the set­ting.

• Call up subject area
_15FC

• Select parameter
150-SAVE

• Set parameter to
START and confirm

FOR commissioning, rotational
drive with encoder

(1)

CDA3000 Operation Manual

(2)

Unregulated test run

Prerequisite:

• Inverter module fully connected.

• Control terminals wired according to
see page 3-16 .

•A K

EYPAD KP200 or a PC with DRIVEMANAGER (version V2.3 or

higher) is connected. For operation se e section 4.6 and 4.7.

Attention: Make sure the rotating drive in your machine cannot cause

any damage (e.g. overrunning its stop limit) during commis­sioning.

Step Action Comment

Switch on the power to the

1

inverter module.

Check that your drive can be run
at the rotating field frequency and
with the ramps as per the factory
setting.

2

If this is not possible, change the
parameters listed in the column
adjacent. Back-up the setting in
subject area _15FC with parame­ter 150-SAVE.

In subject area _15FC set param-

3

eters 152-ASTER to ROT_2.
Close ENPO contact and set a low

4

reference value with R1.
Start drive by closing the STL or

5

STR contact.
Check direction of rotation of

6

drive.
Brake drive by opening the start

6

contact.

Open ENPO contact.

7

terminal assi gnment 4,

After power-up the inverter module per­forms a self-test (lasting approx. 1... 3 s).

Rotating field frequency (FMAX) = 50Hz
with reference (R1) = 10 V

Acceleration ramp = 20 Hz/s
Deceleration and stop ramp = 20 Hz/s

Subject area/Parameter
FMAX _30OL 303-FMAX1
Acceleration
ramp _59DP 590 -ACCR1
Deceleration
ramp _59DP 592 -DECR1
Stop ramp _59DP 594-STPR1

ROT_2 = Control terminal assignment

Analog speed input + encoder

ENPO active enables power stage.

STL = Start counter-clockwise
STR = Start clockwise

With STR active, motor rotates clockwise

(1) Direction of view.

(2)

Drive brakes down to a standstill.

ENPO inactive safely disables power
stage.

1)

4-15

1

2

3

1)

4

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

Testing the encoder connection

VAL

Hz

stop

return

start

enter

Step Action Comment

Open ENPO contact. Power stage safely disabled.

1

Rotate motor shaft clockwise by hand
(1) Direction of view,

2

(2) Clockwise.

Clockwise is indicated on the display
of the KP200. If not, check the
encoder connections.

If direction of rotation matches display, test is complete.

Regulated test run

Step Action Comment

Rated power [kW]

In subject area _15FC enter motor
data (refer to motor name plate) and

1

confirm.

Rated voltage [V]
Rated frequency [Hz]
Rated speed [rpm]
Rated current [A]

cos ϕ of motor

Close ENPO contact, set parameter

2

163-ENSC to START.

Select parameter 300-CFCON, set to

3

FOR, confirm.
Select subject area _79EN and with

parameter 790-ECLNC set the lines

4

per revolution of the encoder.
Back-up the setting in subject area

5

_15FC with parameter 150-SAVE.
Set a low reference value with R1.

Start drive by closing the STL or STR

6

contact.
Brake drive by opening the start

7

contact.

Open ENPO contact.

8

Automatic motor identification
started, lasts approx. 3-4 min., then
automatically jumps to STOP.

Control mode

Field-Oriented

Regulation (FOR)

Lines per revolution - see page 3-17
"Encoder" and name plate of
encoder/motor

Back-up device setup, then jumps
automatically to READY.

Motor accelerates to preset
reference.

Drive brakes down to a standstill.

ENPO inactive safely disables power
stage.

The regulated test run is complete.

154-MOPNM
155-MOVNM
156-MOFN
157 -MOSNM
158-MOCNM
159-MOCOS

selected.

CDA3000 Operation Manual

4-16

4 Commissioning

FOR setting

FOR is preset, and requires no further optimization for standard
applications.

Note:

For special settings to optimize

• the speed control loop

refer to the Application Manual.

Document Order designation Language Download

Application Manual

0840.02B.0 German

0840.22B.0 English

Website

www.lust-tec.de

1

2

3

4

CDA3000 Operation Manual

4-17

5

A

DE
EN
FR
IT
ES
FR

4 Commissioning

4.6 Operation with
K

EYPAD KP200

KEYPAD KP200 overview

The KEYPAD can be plugged directly into the inverter module (X4).

Chipcard (SMARTCARD) to back-up and

(1)

transfer settings

(1)

3-digit display, e.g. for parameter

(2)

number

(3) Current menu

SMART

(2)

(3)
(4)

C A R D

VAL

Hz

stop

return

Call up menu branches or parameters; save changes;

start

enter

start in "Control drive" mode

stop

Quit menu branches; cancel changes; stop in "Control drive" mode

return

(5)

(6)

start

enter

5-digit display for parameter name and

(4)

value

(5) Acceleration or braking ramp active

(6) Bar graph display, 10-digit

Select menu, subject area or parameter; increase setting

Select menu, subject area or parameter; reduce setting

Menu structure

CDA3000 Operation Manual

Figure 4.5 Controls and displays on the KEYPAD KP200

The KEYPAD KP200 has a menu structure which provides for user-friendly
operation and is identical to the menu structure of the KP100 for the

MARTDRIVE VF1000 inverters and the MASTERCONTROL servocontrollers.

S

VAL

Actual values

• Select

•Display

Capacity indicator

PARA

Subject area

•Select

Parameter

•Select

• Change

CTRL

Drive

• Control

CARD

SMARTCARD

•Read

• Write

• Write
protection

Initial
commissioning

Figure 4.6 Functions of the menus

4-18

4 Commissioning

Example parameter setting
(PARA menu)

• The parameters in the PARA menu are groupe d in to subject areas
according to their functions, in order to provide a clearer overvi ew.

• Only the parameters to which the current user level permits access
can be changed.

1. Select PARA menu.

2. Select desired subject area with

cursor keys and confirm with

stop

return

PARA

PARA

start

enter

Start/Enter.

start

enter

stop

return

3. Select desired parameter

PARA

with cursor keys
(user level 1-MODE = 2).

start

enter

start

stop

return

enter

4. The current value is displayed,
with the last character flashing.

PARA

Switch to the next character
using the down key. U se the up
key to change the flashing char­acter. The fifth character at the
extreme left in dicates the

PARA

0...9

preceding sign: (–) = minus.
The last character can be

entered as an exponent.
Save new value with Start/Enter

or cancel (without saving) with

Stop/Return.

1

2

3

4

5

A

CDA3000 Operation Manual

4-19

DE
EN
FR
IT
ES
FR

CARD

MENU

4 Commissioning

Read from/write to SMARTCARD:

• In this menu inverter settings can be saved to the S

MARTCARD and

transferred to other inverter modules .

• In every storage operation all parameters are always saved to the
S

MARTCARD. For read operations, either all parameters or only

parameters from one subject area (per read operation) can be
read-in.

Function Meaning

READ > ALL Read all parameters from SMARTCARD

READ > _27RS

Read parameter from subject area,

e.g. _27RS (reference structure)
WRITE Store all parameters on the SMARTCARD
LOCK Write-protect the SMARTCARD
UNLOCK Cancel the write protection

For additional information on operation with the KEYPAD refer to the
KEYPAD KP200 Operation Manual.

CDA3000 Operation Manual

4-20

4 Commissioning

4.7 Operation with
D

RIVEMANAGER

The key functions

Prerequisite:

RIVEMANAGER user software (ve rsion V2.3 or higher) installed on

•D
the PC.

H1 H2 H3

X4

3 m max.

RS232

X4

RS232

D

M

!

ACHTUNG
Kondensatorent­ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!

X2

ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

X1

X3

Figure 4.7 Inverter module connection to PC/DRIVEMANAGER

Icon Function Menu

Connect to device

Edit parameters Active device > Change settings

CCD-SUB90X

Communication > Connect > Single
device

1

RIVE

ANAGER

2

3

4

CDA3000 Operation Manual

Print parameter data
set

Control drive

Digital scope

Save data set from
device to file

Load data set from
file into device

Active device > Print settings

Active device > Control > Basic opera­tion modes

Active device > Monitor > Quickly
changing digital scope values

Active device > Save device settings to

Active device > Load device settings
from

For additional information refer to the DRIVEMANAGER HELP.

4-21

5

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4 Commissioning

4.8 Parameter list (selection)

Name Unit Function

Subject area
150-SAVE - Back-up device setup READY
151-ASTPR - Original device preset DRV_1
152-ASTER - Preset terminal assignment DRV_1
154 -MOPNM kW Motor rated power 1)
155 -MOVNM V Motor rated voltage 1)
156-MOFN Hz Motor rated frequency 50
157 -MOSNM rpm Motor nominal speed 2)
158 -MOCNM A Motor rated current 2)
159 -MOCOS - Motor cos-phi 0.8
163-ENSC - Motor auto-tuning STOP

164-UMWR -

165-UMAC - Activate user mode 1

166-UMSEL -

167-SCPRO - Auto-tuning progress indicator 0
300-CFCON - Current control mode VFC
Subject area
270-FFIX1 Hz Fixed frequency 20
Subject area
301-FMIN1 Hz Minimum frequency 0
303-FMAX1 Hz Maximum frequency 50
Subject area
330-MOPTC - Type of motor PTC evaluation OFF
Subject area
590-ACCR1 Hz/s Acceleration ramp 20
592-DECR1 Hz/s Deceleration ramp 20
594-STPR1 Hz/s Stop ramp 20
Subject area

790-ECLNC

Subject area

180-FISA0

1) Setting dependent on device. 2) Setting dependent on motor. 3) Selection, not complete

Initial commissioning _15FC

Back-up device setup in a user
mode

Control location for switchover of
active user mode

Fixed frequencies _15FC

Frequency limits _30OL

Motor protection _33MO

Driving profile generator _59DP

Encoder evaluation _79EN

Pulses

Lines per revolution of encoder 1024

per rev

Analog inputs _18IA

3)

Settings

for analog input ISA00:
OFF = Not active
0-10V = Voltage input 0...10 V
PM10V = Voltage input -10 V...+10 V
0-20 = Current input 0...20 mA
4-20 = Current input 4...20 mA

Factory

setting

1

PARAM

OFF

Your setting

CDA3000 Operation Manual

4-22

5 Diagnosis/Fault rectification

1

5.1 LEDs

H1 H2 H3

5.1 LEDs .........................................................................5-1

5.2 Fault response .........................................................5-1

5.3 Fault signals ............................................................5-2

5.4 User errors in K

5.5 User errors in S

EYPAD OPERATION ..............................5-3

MARTCARD OPERATION ........................5-3

5.6 Errors in power switching ......................................5-3

5.7 Reset ........................................................................5-4

At the top right of the inverter module there are three status LEDs colored
red (H1), yellow (H2) and green (H3).

Device status Red LED (H1) Yellow LED (H2) Green LED (H3)

Power on - -

Ready to start

In service/Auto-tuning active

Warning

Error

❍●
❍✳

●● / ✳

✳ (flash code) ❍

❍ LED off, ● LED on, ✳ LED flashing

●

-

-

-

-

2

3

4

5

A

5.2 Fault response When a fault occurs the inverter module responds with a specific function

sequence. In the “Fault signals” table the function sequence is assigned
to the corresponding response number.

Response no. Function

1 Signal error, disable power stage
2 Signal error, disable power stage, secure against automatic restart
3 Signal error, disable power stage, software reset after error reset

CDA3000 Operation Manual

5-1

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5 Diagnosis/Fault rectification

5.3 Fault signals If a fault occurs in operation it is indicated by a flash code f rom LED H1

(red) on the inverter module. The code indicates the type of error. If a
KP200 is connected the KP200 indicat es the error type as an abbrevia­tion.

Flash code of

red LED H1

1x

2x

3x

4x

5x

6x

7x

8x

KEYPAD

display

E-CPU 3 Error in CPU (processor)

E-OFF 1 Undervoltage shut-off

E-OC 2 Current overload shut-off

E-OV 2 Voltage overload shut-off

E-OLM 2 Motor protection shut-off

E-OLI 2 Device protection shut-off

E-OTM 2 Motor temperature too high

E-OTI 2 Inverter overheating

Response

no.

Explanation Cause/Remedy

Table 5.1 Fault signals

Switch power off and back on again. If error reoccurs
notify LUST Service.

Check power supply. Also occurs briefly in response to
normal power-off.

Short-circuit, ground fault: Check cabling of connections,
check motor coil, check neutral conductor and grounding
(see also section 3, Installation).
Device setup not correct: Check parameters of control
loops. Check ramp setting.

Voltage overload from mains: Check mains voltage. Restart
device.
Voltage overload resulting from feedback from motor
(regenerative operation): Slow down braking ramps. If not
possible, use a braking resistor.

Motor overloaded (after I x t monitoring): Slow down proc­ess cycle rate if possible. Check motor dimensioning.

Device overloaded: Check dimensioning. Possibly use a
larger device.

Motor PTC: Correctly connected?:
Parameter MOPTC (type of motor PTC evaluation) correctly
set?
Motor overloaded? Allow motor to cool down. Check
dimensioning.

Ambient temperature too high: Improve ventilation in
switch cabinet.
Load too high during driving/braking: Check dimensioning,
possibly use a braking resistor.

Service Hotline

CDA3000 Operation Manual

If you need further assistance, our specialists at the LUST Service Center
will be glad to help.

You can reach us:

Mon.-Thur.: 8 a.m. - 5 p.m. Tel. [phone], Fax -211
Fri.: 8 a.m. - 4 p.m. Tel. [phone], Fax -211
e-mail: [email protected]

5-2

5 Diagnosis/Fault rectification

5.4 User errors in
K

EYPAD

operation

5.5 User errors in

MARTCARD

S
operation

Error Cause Remedy

ATT1 Parameter cannot be changed at current

user level or is not editable

ATT2 Motor must not be controlled via the CTRL

menu.

ATT3 Motor must not be controlled via the CTRL

menu because of error state.

ATT4 New parameter value impermissible Change value.

ATT5 New parameter value too high Reduce value.

ATT6 New parameter value too low Increase value.

ATT7 Card must not be read in current state. Reset start signal.

ERROR Invalid password Enter correct password.

Table 5.2 KEYPAD user error: Reset with Start/Enter

Error Meaning Remedy

ERR91 S

ERR92 Error in plausibility check

ERR93 S

ERR94 S

ERR96 Connection to S

ERR97 S

ERR98 Insufficient memory on S

ERR99 Selected area not present on SMARTCARD, no parameters

Table 5.3 SMARTCARD ERROR: Reset with Stop/Return

MARTCARD write-protected

MARTCARD not readable, wrong inverter type

MARTCARD not readable, parameter not compatible

MARTCARD broken

MARTCARD DATA invalid (checksum)

MARTCARD

transferred to S

MARTCARD

Select user level 1-MODE higher.

Cancel start signal from a
different control location.

Reset error.

Use different

MARTCARD

S

1

2

3

4

5

A

5.6 Errors in power switching

CDA3000 Operation Manual

Error Cause Remedy

Power on. Inverter module
shows no response (LEDs
off).

If switching is too frequent,
the device protects itself by
means of high-resistance
isolation from the system.

5-3

After a rest phase of a few
minutes the device is ready
to start once again.

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5.7 Reset

H1 H2 H3

X4

5 Diagnosis/Fault rectification

Device reset

Parameter reset

Factory setting

The inverter module can be reset by way of the
Reset button. This triggers a system initialization
and processor reset.

(1)

CDA3000

Parameters changes only in the RAM, i.e. not
backed-up by parameter 150-SAVE, are reset to the
original - last saved - value.

Figure 5.1 Reset button (1)

In PARA menu of KEYPAD: Press the two cursor keys to reset the parame-
ter currently being edited to the factory defaults.

RIVEMANAGER: In t he edit w indow of the p aramete r editor cho ose the

In D

“Standard” button.
Press both cursor keys simultaneously during inver ter module power-up

to reset all parameters to their factory defaults and the sys tem is r einitial­ized.

Parameter 004-PROG = 1 can also be set. This resets all parameters of
the active user data set to their factory defaults. Then the factory setting is
backed-up by parameter 150-SAVE = BUSY.

Note: Attention! The factory setting loads application data set 1

(traction and lifting drive, configuration 1). Observe the termi­nal assignment and functionality of the inverter module in this
operation mode, or load your own user data set.

CDA3000 Operation Manual

5-4

Appendix A

A.1 Technical data ........................................................ A-2

A.2 Ambient conditions ................................................ A-5

A.3 Project planning notes, “Cold plate” .................... A-6

A.4 Project planning notes for multi-motor

operation ................................................................. A-7

A.5 Changing the mains load by use of a line choke... A-9

1

2

3

4

5

CDA3000 Operation Manual

A-1

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A.1 Technical data

Designation

Technical data

Output, motor side

Recommended rated power
with 4-pin standard motor

Device rated power 1.0 kVA 1.7 kVA 2.3 kVA 3.0 kVA 1.6 kVA 3.0 kVA 4.2 kVA

Voltage 3 x 0 ... 230 V 3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

Peak current 1.8 x IN for 30 s

Rotating field frequency 0 ... 1600 Hz (> 800 Hz switching frequency = 16 kHz recommended)

Switching frequency of power stage 4, 8, 16 kHz

Input, mains side

Mains voltage

Asymmetry of mains voltage – ±3 % max.

Frequency 50/60 Hz ±10 % 50/60 Hz ±10 %

Power loss 25 W 35 W 65 W 82 W 45 W 80 W 100 W

Braking chopper power electronics

Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)

Minimum ohmic resistance of an
externally installed braking resistor

CDA32.003 to CDA34.006

CDA32.003

0.375 kW 0.75 kW 1.1 kW 1.5 kW 0.75 kW 1.5 kW 2.2 kW

2.4 A 4.0 A 5.5 A 7.1 A 2.2 A 4.1 A 5.7 A

4.3 A 7.2 A 9.9 A 12.8 A 4.0 A 7.4 A 10.3 A

100

CDA32.004

1 x 230 V

-20 % +15 %

––––

Ω 56 Ω 180 Ω

CDA32.006

CDA32.008

CDA34.003

-25 % +10 %

CDA34.005

3 x 460 V

1.6 kW

at 360

CDA34.006

Ω

CDA3000 Operation Manual

A-2

CDA34.008 to CDA34.032

Designation

Technical data

Output, motor side

Recommended rated power
with 4-pin standard motor

Device rated power 5.7 kVA 7.3 kVA 10.2 kVA 12.4 kVA 17.5 kVA 23.3 kVA

Voltage 3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

Peak current 1.8 x IN for 30 s

Rotating field frequency 0 ... 1600 Hz (> 800 Hz switching frequency = 16 kHz recommended)

Switching frequency of power stage 4, 8, 16 kHz

Input, mains side

Mains voltage 3 x 460 V -25 % +10 %

Asymmetry ±3 % max.

Frequency 50/60 Hz ±10 %

Power loss 150 W 190 W 220 W 270 W 400 W 480 W

CDA34.008

3.0 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW

7.8 A 10 A 14 A 17 A 24 A 32 A

14 A 18 A 25 A 31 A 43 A 58 A

CDA34.010

CDA34.014

CDA34.017

CDA34.024

CDA34.032

1

2

3

4

5

Braking chopper power electronics

Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)

Minimum ohmic resistance of an
externally installed braking resistor

CDA3000 Operation Manual

6.0 kW

at 90

Ω

Ω 47 Ω 22 Ω

81

6.0 kW

at 90

A-3

Ω

6.0 kW

at 90

Ω

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Designation

CDA34.045 to CDA34.170

Technical data

CDA34.045

CDA34.060

CDA34.072

CDA34.090

CDA34.110

CDA34.143

CDA34.170

Output, motor side

Recommended rated power
with 4-pin standard motor

22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 90 kW

Device rated power 32.8 kVA 43.8 kVA 52.5 kVA 65.6 kVA 80 kVA 104 kVA 124 kVA

Voltage 3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

Peak current 1.5 x IN for 60s

45 A 60 A 72 A 90 A 110 A 143 A 170 A

68 A 90 A 108 A 135 A 165 A 214 A 255 A

Rotating field frequency 0 ... 400 Hz

Switching frequency of power stage 4, 8 kHz

Input, mains side

Mains voltage

3 x 460 V

-25 % +10 %

Asymmetry of mains voltage ±3 % max.

Frequency 50/60 Hz ±10 %

Power loss 600 W 720 W 840 W 1080 W 1320 W 1680 W 2040 W

Braking chopper power electronics

Minimum ohmic resistance of
an externally installed braking
resistor

CDA3000 Operation Manual

18

Ω 18 Ω 13 Ω 12 Ω 10 Ω 5.6 Ω 5.6 Ω

A-4

A.2 Ambient

conditions

Feature Inverter module

-10 ...45 ° C (BG1 ... BG5)

in operation

Tem pe ra ­ture range

Relative air humidity 15 ... 85 %, condensation not permitted

Mechani­cal strength
to IEC
68-2-6

Protection

Touch protection VBG 4

Mounting height

in storage -25 ... +55 °C

in transit -25 ... +70 °C

in stationary
operation

in transit

Device menu IP20 (NEMA 1)

Cooling
method

0 ... 40 ° C (BG6 ... BG8)
with power reduction up to 55 ° C

Vibration: 0.075 mm in frequency range 10 ... 58 Hz

Shock: 9.8 m/s

Vibration: 3.5 mm in frequency range 5 ... 9 Hz

Shock: 9.8 m/s

Cold plate: IP20
Push-through heat sink: IP54 (3 ...15 kW)
Push-through heat sink: IP20 (22 ... 37 kW)

to 1000 m above MSL, over 1000 m MSL with power
reduction of 1% per 100 m, max. 2000 m above MSL

2

in frequency range >58 ... 500 Hz

2

in frequency range >9 ... 500 Hz

1

2

3

4

CDA3000 Operation Manual

A-5

5

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A.3 Project planning

notes,

“Cold plate”

Topic Project planning notes

• Evenness of contact surface = 0.05 mm

Thermal connection to

cooler

Distribution of

power loss

• Coat area between inverter module (“cold plate” backing plate) and cooler with heat transfer

• The temperature in the middle of the inverter module backing plate must not exceed 85 °C.

Roughness of contact surface = roughness factor 6.3

compound. (coat thickness 30-70µ)

Size Output Heat sink Housing

BG 1/2

BG 3
BG 4
BG 5

0.37 to 2.2 kW
3 to 4 kW

5.5 to 7.5 kW
11 to 15 kW

approx. 65%
approx. 70%
approx. 75%
approx. 80%

approx. 35%
approx. 30%
approx. 25%
approx. 20%

Active cooling area

B

H

a

Thermal resistor

Heat transfer
compound

Backing plate
CDA3000

R

th

Cooler

Size

Output

[kW]

Device basic area

[mm]

Active cooling area

[mm]

W H a b

BG 1

b

BG 2
BG 3
BG 4
BG 5

0.37 to 0.75 kW

1.1 to 2.2 kW
3 to 4 kW

5.5 to 7.5 kW

11 to 15 kW

Size

BG 1
BG 2
BG 3
BG 4
BG 5

70

70
100
150
200

Output

[kW]

0.37 to 0.75 kW

1.1 to 2.2 kW
3 to 4 kW

5.5 to 7.5 kW

11 to 15 kW

193
218
303
303
303

50
90

120

65
80

Thermal resistance between

active cooling area and cooler

165
200
260
215
300

Rth [K/W]

0.05

0.05

0.03

0.02

0.015

CDA3000 Operation Manual

A-6

A.4 Project planning

notes for multi­motor operation

Topic Project planning notes

Current configura­tion of inverter
module

Motor control
method

Motor chokes A motor output choke must always be used. The motor choke limits the

Motor cable length The total length of the overall motor cable is produced by adding the

Motor protection In multi-motor operation the parallel-connected motors cannot be

All motors have
the same power
output

The motors have
different power
outputs

The sum of the motor currents must be less than the rated output current
of the inverter module

Σ of motor currents, (I

Multi-motor operation is only permitted with the VFC motor control
method.

du/dt and thus the leakage currents, and protects again switching volt­age overload resulting from switching of the motor inductance.

individual lengths per motor.

protected by the inverter module. As a result, depending on application
the motor protection should be provided by means of external motor
circuit-breakers or thermistor protective relays.

In this application the torque characteristics of all motors remain roughly
equal.

If the motor outputs are very different, problems may occur on startup
and at low speeds. This is because of the high stator resistance of small
motors and the resultant high voltage drop on the stator coil.

+ IM2 + I

M1

) < Iinverter

Mn

1

2

3

4

CDA3000 Operation Manual

In practice: With a power ratio of around 1:4 between the motors, the

starting torque of the smallest motor is still approx. 70%
of the nominal torque. If the torque of approx. 70% is not
sufficient, a larger motor must be used.

If all the motors are started together, the small motor will
start up later, because the slip frequency is higher.

A-7

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Topic Project planning notes

Speed ratio run Differing motor output speeds can only be attained by using motors with

differing nominal speeds, e.g. 1440 rpm and 2880 rpm. The speed ratio
of approx. 1:2 is maintained during the speed change. The accuracy
depends on the slip and thus on the load.

Connecting indi­vidual motors

When connecting motors, ensure that the connection current is not
higher than the inverter peak current. It is advantageous if the inverter
load is >40%.
This 40% base load backs up the output voltage of the inverter module at
the moment of connection of the motor.

During connection the motor must not be run in the field
weakening range, since the connected motor would
otherwise have to run at reduced runup torque.

CDA3000 Operation Manual

A-8

A.5 Changing the

mains load by
use of a line
choke

Mains load

Without line

choke

4 kW inverter,
mains impedance

0.6 mH

Voltage distortion (THD)

Mains current amplitude 18,9 A 9,7 A -48 %

Mains current effective 8,5 A 6,23 A -27 %

Commutation notches
referred to mains voltage

Useful life of dc link capaci­tors

T able : Change in mains load resulting from use of a line choke with 4 % short-circuit
voltage based on the example of a 4 kW inverter CDA34.010

1) THD = Total Harmonic Distortion (voltage harmonic U5 ...U41)

Mains voltage asymmetry

Asymmetry of mains
voltage

Mains current amplitude 18,9 A 25,4 A 25,1 A 9,7 A 10,7 A 11 A

Mains current effective 8,5 A 10,5 A 10,2 A 6,2 A 6,7 A 6,8 A

1)

99 % 33 % -67 %

28 V 8 V -70%

Nominal life

Without line choke With line choke

4 kW inverter, mains impe-

dance 0.6 mH

0 % +3 % -3 % 0 % +3 % -3 %

With line choke Change

4 kW inverter,
mains imped­ance 6 mH

2 to 3 times
nominal life

4 kW inverter, mains impe-

Without choke to
with choke

+100 to 200 %

dance 6 mH

1

2

3

4

5

CDA3000 Operation Manual

Table: Effect of a line choke with asymmetric mains voltage based on the
example o f a 4 kW inverter CDA3 4.010

Recommendation:
The example shows that the benefits of a line choke with 4 % short-circuit

voltage are multi-faceted. We therefore recommend that you use a line
choke as a matter of course.

A-9

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CDA3000 Operation Manual

A-10

Design and layout
Lageplan
Plan de situation
Layout di montaggio

Plano de ubicación

H1 H2 H3

CM-CAN1
CM-CAN2

(1)

X13

H4

1

H5

2

X10

CM-DPV1

X13

H4

1

H5

2

X10

X4

X11

X2

X1

X1

U

V

W

L+

RB

L-

N

L1

U

V

W

L+

RB

L-

L3

L2

L1

20
19
18
17
16
15
14
13
12
11

10

9
8
7
6
5
4
3
2
1

X3

X12

X11

1
2

21
22
23
24
25
26
27
28
29
30

31
32
33
34
35

X15

CDA32.xxx

CDA34.xxx

UM-8I4O

EN DE FR

(1) Reset Fehler zurücksetzen Remise à zéro d'erreur

UM-8I4O Terminal expansion Klemmenerweiterung Extension des bornes

CM-CAN1

CM-CAN2

module CAN

Lust

CAN

module CAN

open

Modul Module CAN

Lust

Modul Module CAN

open

Lust

open

CAN

CM-DPV1 PROFIBUS-DP module PROFIBUS-DP Modul Module PROFIBUS-DP

IT SP

(1) Resettare l'errore Reset de fallo

UM-8I4O Ampliamento morsetti Ampliación de bornes

CM-CAN1

CM-CAN2

Modulo CAN

Modulo CAN

Lust

open

Módulo CAN

Módulo CAN

Lust

open

CM-DPV1 Modulo PROFIBUS-DP Módulo PROFIBUS-DP

ANTRIEBSTECHNIK

Lust Antriebstechnik GmbH

Gewerbestrasse 5-9 • D-35631 Lahnau
Tel. 0 64 41 / 9 66-0 • Fax 0 64 41 / 9 66-137
Internet: http://www.lust-tec.de • e-mail: [email protected]

ID no.: 0840.00B.2-00 • 02/2000

We reserve the right to make technical changes.

Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
Ci riserviamo il diritto di apportare modifiche tecniche.
Sujeto a modificaciones técnicas.