LS S100 User Manual

Page 1
SAFETY PRECAUTIONS
WARNING
CAUTION
CAUTION
Thank you for using our S100 Profibus-DP Communication module
Safety PRECAUTIONS
Always follow safety instructions to prevent accidents and potential hazards
from occurring .
Safety precautions are classified into “WARNING” and “CAUTION” and their
The indicated illustrations on the product and in the manual have the
following mea nings.
Danger may be present. Read the message and follow the instructions
Improper operation may result in serious personal injury
or death.
Improper operation may result in slight to medium
personal injury or property damage
carefully.
Particular attention should be paid because danger of an e lec tric shock
may be present.
Keep operating instructions handy for quick reference.
Read the operating instruc tions carefully to fully understand the functi o ns of
the S100 seri es an d to use it properly.
Be cautious, when handling the CMOS components of the
communication modul e.
Static may lead to malfunctioning of the product.
Turn off the inverter p o wer, when changing the communication cable.
Otherwise, you may damage the module or a communication error may occur.
Make sure to insert the Communication module connector to the
inverter precisely.
Otherwise, you may damage the module or a communi cati on erro r may occur.
Check the parameter unit before setting up the parameter.
Otherwise, a communication error may occur.
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Table of Contents
1.2 Components
2.6 Maximum Distance according to the Baud rate
3.2 LED information & Troubleshooting
................................................................................. 10
4.2 Description of Profibus-DP Communication Parameters
............................................... 14
Table of Contents
Chapter 1. Introduction .............................................................................................. 1
1.1 What is Profibus-DP Communication Module?
...................................................................................................................... 1
Chapter 2. Profibus-DP Communication Module ........................................................... 2
2.1 Technical Specification of Profibus-DP Communication
2.2 Layout of Profibus-DP Communication Module
2.3 General Specification of Profibus-DP Connector
2.4 Installation
2.5 Network Cable Specifications
............................................................................................................................. 5
............................................................................................. 7
Chapter 3. Status Diagnosis and LED Indication ............................................................ 9
3.1 LED display feature
.............................................................................................................. 9
............................................................. 1
................................................. 2
................................................................ 3
.............................................................. 4
................................................................. 8
Chapter 4. Inverter Parameter ................................................................................... 13
4.1 Profibus-DP Communication Parameter List
4.2.1 Version of Communication module ................................................................................................................. 14
4.2.2 Station ID setting ..................................................................................................................................................... 14
4.2.3 LED indication for communication status ..................................................................................................... 15
4.2.4 The number of Para Status setting .................................................................................................................. 16
4.2.5 Para Status 1~8 ......................................................................................................................................................... 17
4.2.6 Number of Para Control setting ........................................................................................................................ 18
4.2.7 Para Control 1~8 ...................................................................................................................................................... 19
4.2.8 Comm Update ........................................................................................................................................................... 20
................................................................... 13
Chapter 5. GSD File (Electronic Data Sheets).............................................................. 21
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Chapter1. Introduction
Chapter 1. Introduction
This Profibus-DP communication module allows the LSLV-S100 inverter to be connected to Profibus network. This module does not su pport IP66 products.
1.1

What is Profibus-DP Communication Module?

A controlling and monitoring of inverter can be controlled by PLC
sequence progra m or a Profibus Master Module. It helps the installation cost reduced since multiple inverters are implemented by a communication line. In addition, the wiring is so simple that the installation time will be reduced and the maintenance will be improved. Factory automation can be also easily operated by Mixed-used development of auxiliary devices of PLC and other control systems such as PC for controlli ng t h e inverter.
1.2

Components

This product is consi sting of these kinds of parts
- Profibus-DP Communication Module(CPDP-S100): 1 ea
- Profibus-DP Communication Module Manual: 1 ea
- Brass Bar(M3xL23): 1 ea
- Brass Bar(M3xL17.3): 1 ea
- Fixed Screw(M3xL8): 1 ea
- Profibus connect or: 1 ea
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Chapter2. Profibus-DP Communication Module
Auto Baud rate Detect
Synchronization Mode
Max. Output Length
9.6K, 19.2K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, 12M
Max. Connectable Number of Nodes
Max. 32 nodes without repeater (including mast er m odu le)
Communication Connector
Chapter 2. Profibus-DP Communication Module

2.1 Technical Specification of Profibus-DP Communication

Device Type Profibus DP Slave
Supported Supported
Freeze Mode Supported Max. Input Length 8 words
8 words
Baud rate Support Modular Station Supported
Max. Module 2
LED 3 LEDs (ONLINE, ERR, and CPU)
9Pin D-sub
Table 1 Technical Data
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Chapter2. Profibus-DP Communication Module

2.2 Layout of Profi bus-DP Communicati on M odule

Figure 1 Profibus-DP Communication Module
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Chapter2. Profibus-DP Communication Module
Connector
1
None
None
2
M24
24V output GND
Transmitter/Receiver data
Plus
4
CTRL-P
Control signal for a repeater
5
DGND
Signal GND
6
VP
5V for terminati ng resistance
7
P24
24V output Plus
Negative
9
CTRL-N
Control signal for a repeater

2.3 General Specification of Profibus-DP Connector

PROFIBUS
1
Figure 2 Profibus Connector
Pin Signal Description
3 RxD/TxD-P
6
Transmitter/Receiver data
8 RxD/TxD-N
note) The product only provides No.3, 5, 6 and 8 signals.
4
Table 2 Signal Description
Page 7
Chapter2. Profibus-DP Communication Module

2.4 Installatio n

Warning) Connect a communication network after the power supply
is off. If Profibus-DP communication module is removed or
installed, the power supply should be switched off. Otherwise, the
S100 inverter wi ll be dam age d entirely.
Tak e off Profibus-DP communication module from the product after
the power supply is totally discharged.
■ Unfasten the front cover fixing bolt to remove the front cover and remove I/O cover((1), (2)) from a dedicated inverter for communication.
■ Remove the keypad (3).
(2)
(1)
(3)
■ Unfasten a screw from I/O board and
(4)
fasten the prep a red brass bar(4).
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Chapter2. Profibus-DP Communication Module
■ Mount Profibus-DP communication Module and fasten the removed screw(6) and the included screw(7).
■ Install the keypad (8) at first and the communicatio n mo dule cover(9) in order.
(5) (6)
(7)
(8)
(9)
■ Install the front cover(10) again And installation is completed.
(10)
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Chapter2. Profibus-DP Communication Module
AWG
22
Material
Insulation
Material
Insulation
Tension
Inner Shield
Material
Aluminum Foil-Polyester,
Tape/Braid Shield
Electrostatic
Capacity
Specific
Impedance
of Conductors

2.5 Network Cable Specifications

Classification
Conductor
Total number
Description
BC-Bare Copper PE-Polyethylene
0.035 inch
8500pF/ft
150Ω
2 Core
Table 3 Network Cable Specifications
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Chapter2. Profibus-DP Communication Module
Max. Extension
Distance

2.6 Maximum Distance according to the B aud rate

The total BUS length of a network configuration is differed according to the baud rate. The communication quality is not guaranteed when the total distance exceeds the total BUS length limit as below.
Baud rate Max. Segment Length
12 Mbps
6 Mbps
1,000 m / 3,278 feet 10,000 m / 32,786 feet 1,000 m / 3,278 feet 10,000 m / 32,786 feet
3 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet
1.5 Mbps 500 kbps
1,000 m / 3,278 feet 10,000 m / 32,786 feet
400 m / 1,311 feet 4,000 m / 13,114 feet
187.5 kbps 200 m / 655 feet 2,000 m / 6,557 feet
93.75 kbps
19.2 kbps
100 m / 327 feet 1,000 m / 3,278 feet 100 m / 327 feet 1,000 m / 3,278 feet
9.6 kbps 100 m / 327 feet 1,000 m / 3,278 feet
Table 4 Maximum Distance according to the Baudrate
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Chapter3. Status Diagnostic and LED Indication
when the communication module
power is
generated.
Chapter 3. Status Diagnosis and LED Indication

3.1 LED display feature

The profibus DP Module ha s 3 kinds of LEDs, referring to the below table colored by LEDs for troubleshooting and diagnostic s.
CPU
ERROR
ONLINE
Figure 3 LED display
LED Color Description
LED turns “On”
CPU Green
is installed on the inverter and the
ERR Red
LED turns “On” if there is something wrong in the Profibus-DP communication module.
LED always turns “On” when Profibus-DP
ONLINE Green
communication modu l e is on-line status.
Table 5 LED Indication
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Chapter3. Status Diagnostic and LED Indication
Check power
of inverter.
second
operation
Normal operation
of inverter.

3.2 LED information & Troubleshooting

LED
CPU
LED Status Module Status Cause
Power supply unplugged or contact failure
Failure in
OFF
between the
power supply
inverter and Profibus-DP module.
Blinking every
Normal
Normal
OFF Normal
Troubleshooting
supply. Check the inverter’s malfunction. Check the connection between Profibus-DP module and the connector
-
-
ERR
Blinking every
second
(with CPU
LED together)
The
communication
is interrupted.
The communication is not available between the inverter and the communication module.
Check inverter’s malfunction. Check the connection between Profibus-DP module and the connector
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Chapter3. Status Diagnostic and LED Indication
Check if the
communicatio
Blinking every
second
(contrary to
CPU LED)
CONFIG
ERROR
Master’s configuration Data is different from Profibus-DP module’s configuration.
Master doesn’t work for communication in the network.
Check the configuration data set on Master and the internal configuration data at the inverter.
Start the communication from Master.
Check the
ON-
LINE
OFF Off-Line
The connection of connector has a problem.
There is no master in the network.
Wrong setting
connection between the pin number of connector and the termination resistor.
It can be possible there is no designated master or master has a problem.
station ID set in the
11
of station ID
designated Profibus
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Chapter3. Status Diagnostic and LED Indication
n module is
network.
repeater.
Network,
the same as the station ID set from the keypad of inverter in Configuration tool and station ID is unique in the
Check if it exceeds the length limit of
ON On-Line
Network Configuration
Fault
Station, Parameterization and
segment. Check if the connections with Segment are over 32 stations including a repeater. Check if the connections with network are over 126 stations including
-
12
Configuration are normal
Table 6 Diagnostics according to LED Status
Page 15
Chapter4. Inverter Parameter
Indicate the version
module.
Set up the station of Profibus-DP module.
Show the ON/OFF
module.
ParaStatus
Num
Set up the Status number for use.
CM-33
Para Status-3
0x000F
0~0xFFFF
CM-34
Para Status-4
0x0000
0~0xFFFF
CM-35
Para Status-5
0x0000
0~0xFFFF
CM-36
Para Status-6
0x0000
0~0xFFFF
CM-37
Para Status-7
0x0000
0~0xFFFF
CM-38
Para Status-8
0x0000
0~0xFFFF
Set up Control number for use.
CM-51
Para Control-1
0x0005
0~0xFFFF
Chapter 4. Inverter Parameter

4.1 Profibus-DP Communication Parameter List

Code
Number
The name of
Parameter
Initial
Range Definition
Value
CM-06 FBus S/W Ver - -
CM-07 FBus ID 1 1 ~ 125
CM-09 FBus Led - -
CM-30
3 0~8
CM-31 Para Status-1 0x000A 0~0xFFFF
of Profibus-DP communication
data of the LED on Profibus-DP communication
CM-32 Para Status-2 0x000E 0~0xFFFF
CM-50 Para Ctrl Num 2 0~8
CM-52 Para Control-2 0x0006 0~0xFFFF CM-53 Para Control-3 0x0000 0~0xFFFF CM-54 Para Control-4 0x0000 0~0xFFFF CM-55 Para Control-5 0x0000 0~0xFFFF CM-56 Para Control-6 0x0000 0~0xFFFF CM-57 Para Control-7 0x0000 0~0xFFFF
Set up Status address which will be read by Master.
Set up control address controlled by Profibus DP Master.
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Chapter4. Inverter Parameter
CM-58
Para Control-8
0x0000
0~0xFFFF
Update keypad communication.
Code
The name of
Initial
Range Definition
Number
Parameter
Value
0:NO
CM-94 Comm Update 0
parameters relating to
1:YES
Table 7 Inverter Parameters

4.2 Description of Profibus-DP Communication Parameters

4.2.1 Version of Communication module

It displays the version of Profibus-DP module installed on the inverter.

4.2.2 Station ID setting

CM-07 FBus ID CM-94 Comm Update
The parameter sets the value of Station ID at Profibus-DP module. Station ID can be set up within the range of 1~125 and it cannot be duplicated to write. It nee ds to check if the settled Station ID is not equal to other Station ID in network. If the value of Station ID is changed, set ‘CM-94(Comm Update)’ to ‘1’ to apply the changed value of Station ID to Profibus-DP Communication module.
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Chapter4. Inverter Parameter
ON-LINE
(GREEN)
ERR
(RED)
CPU
(GREEN)
(ON)
(OFF)
Reserved ON-LINE ERR CPU

4.2.3 LED indication for communication status

Profibus-DP communication module has 3 LEDs, ONLINE, ERR, and CPU on the keypad in order from left to right. It indicates communication status by LED’s On/Off.
(CM-05 Status Example)
Reserved
OFF ON OFF ON
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Chapter4. Inverter Parameter

4.2.4 The number of Para Status setting

CM-30 The number of Para Status setting CM-31
~
Para Status1~Status8 setting
CM-38 CM-94 Comm Update
This parameter determines how much status information will be sent to Master by an inverter through Profibus-DP communication. It can be set from 0 to 8. Para Status has to be set as the number of Para Status (From CM-31 to CM-38 as preset number). For example, If CM-30 is set to ‘3’, Para Status should be set from CM-31 to CM-33. If CM-30 is set to ‘6’, Para Status should be set from CM-31 to CM-36. If the number of Para status is changed, set ‘CM-94(Comm Update)’ to ‘1’ to apply the changed number of Para Status to Profibus-DP Communication module.
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Chapter4. Inverter Parameter
Group
Group Number
1
2
Ad Group
3
4
5
6
7
8
9
10
11
12

4.2.5 Para Status 1~8

CM-30 Number of Para Status setting CM-31
Para Status1~Status8 setting
~
CM-38
It determines that what status information will be sent to Master through Profibus-DP communication. Para Status 1~8 are set in the form of inverter address. They set up the address for the common inverter area and the inverter keypad parameter. If the keypad parameter address is written, it will be saved in the form of 0x1000 + (‘Group number’ x 0x100) + (‘Code number’).
For example, if DI Status of No. 90 at n Group are set to Para Status-1, it should be set to 0x155A. 0x1000 + 0x05 x 0x100 + 0x5A(Dec 90) = 0x155A
dr Group
bA Group
Cn Group
In Group
OU Group
CM Group
AP Group (Reserved) (Reserved)
PRT Group
M2 Group
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Chapter4. Inverter Parameter

4.2.6 Number of Para Control setting

CM-50 Number of Para Control setting CM-51
~
Para Control 1 ~ Contr ol 8 setting
CM-58 CM-94 Comm Update
It determines that how much control information will be sent to inverter by Master through Profibus-DP communication. It can be set up within the range of 0 to 8. Para Control has to be set as the number of Para Control. (From CM-51 to CM-58 as preset number) For example, If CM-50 is set to ‘2’, Para Control should be set from CM-51 to CM-52. If CM-50 is set to ‘5’, Para Control should be set from CM-51 to CM-55. If the number of Para status is changed, set ‘CM-99(Comm Update)’ to ‘1’ to apply the changed number of Para Control to Profibus-DP communication module.
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Chapter4. Inverter Parameter
Group
Group Number
Ad Group
3
Cn Group
4
In Group
5
OU Group
6
CM Group
7
AP Group
8
Reserved
9
Reserved
10
PRT Group
11
M2 Group
12

4.2.7 Para Control 1~8

CM-50 Number of Para Control setting CM-51
~
Para Control 1~C ont rol 8 sett i ng
CM-58
It determines that what control information will be sent to inverter through Profibus-DP communication. Para Control 1 ~ 8 are set in the form of inverter address. They set up the address for the common inverter area and the inverter keypad parameter. If the keypad parameter address is written, it will be saved in the form of 0x1000 + (‘Group number’ x 0x100) + (‘Code numbe r’).
For example, if A cc Time of No.3 at dr Group is set to Para Control­1, it has to be set to 0x1103. 0x01 x 0x1000 + 0x01 x 0x100 + 0x03 (Dec 3) = 0x1103
dr Group 1
bA Group 2
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Chapter4. Inverter Parameter

4.2.8 Comm Update

CM-07 Station ID setting CM-30 The number of Para Status setting CM-50 The number of Para Control setting CM-94 Comm Update
After changing Station ID, the number of Para Status and the number of Para Control, set the Comm Update to ‘1’. The changed values will be applied to Profibus-DP communication module after setting Comm Update to ‘1’.
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Chapter 5. GSD File (Electronic Data Sheets)
Chapter 5. GSD File (Electronic Da ta Sheets)
GSD file contains the information of Profibus-DP communication module. The profibus configuration software needs GSD file. You can download GSD file from technical support on LSIS website. (http://www.lsis.com)
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Page 25
Warranty
Installation
Warranty
12 months after installation or 18 months after
manufactured when the installation date is unidentified. However, the
IN-WARRANTY service information
OUT-OF WARRANTY service information
No
Date
Edition
Changes
1
2012.05
First Release
2
2015.07
2nd Edition
Image changed
Warranty
Maker LS Industrial Systems Co., Ltd.
Model No. CPDP-S100
Name
Customer
Information
Sales Office (Distributor)
Address
Tel.
Name
Address
Tel.
(Start-up)
Date
Period
Warranty period is
guarantee term may vary on the sales term.
If the defective part has been identified under normal and proper use within the guarantee term, contact your local authorized LS distributor or LS Service center.
The guarantee will not apply in the following cases, even if the guarantee term has not expired.
 Damage was caused by misuse, negligence or accident.  Damage was caused by abnormal voltage and peripheral devices
malfunction (failure).
 Damage was caused by an earthquake, fire, flooding, lightning, or other
natural calamities.
 When LS nameplate is not attached.  When the warranty period has expired.
Revision History
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