LORTONE
LS18 Item # 055-090
LS18
INSTRUCTIONS AND PARTS LIST
A rugged, accurate and economical 18” slab saw. Its design has been
proven by years of trouble free service in commercial operations. An
adjustable rate screw-feed and a large capacity vise allow the LS18 to
cut material up to 7” thick. Oil coolant required.
• Durable 18” Blade
• Adjustable Rate Screw-Feed
• Sturdy Welded Steel Frame
08/13
• Hinged Hood with Tempered Glass Window
LORTONE, inc • 12130 Cyrus Way, Mukilteo, WA 98275 U.S.A
Phone: 425-493-1600 • www.lortone.com
Copyright © 2009 Lortone, Inc
Page 1
SETUP
•
Check to make sure you have received the following parts:
(1) LS18 Saw with Motor and Blade
(1) Accessory Package Containing:
(4) Leveling Feet with Nuts and Washers
(1) Gear Box Oil
(1) Blade Dressing Stick
(1) Operators Manual and Warranty Card
Remove the saw from its packing and check for damage.
•
Immediately contact the shipping agent if damage is discovered.
Place the saw on a sturdy, at, level surface.
•
IMPORTANT
Read the following instructions before
assembly or use. Failure to follow
instructions can result in damage to
the machine or injury to the operator.
LEVELING SAW
Install leveling bolts in each saw leg.
•
Adjust bolts in or out as necessary until saw is level.
•
Install leveling bolts in
each saw leg.
Adjust as necessary.
FILLING GEAR BOX
Remove top plug on gear box.
•
Add entire contents of oil container to gear box.
•
Replace plug on gear box.
•
Remove plug.
ELECTRICAL CONNECTION
Make sure all Switches on the Control Box are in the OFF position and the hood is closed.
•
•
Plug the Saw Power Cord into a grounded outlet
COOLANT
We recommend LORTONE Cutting Oil #086-010 for optimal results.
Use a neutral petroleum base oil with a high ash point and no additives.
•
Add approximately 3 gallons of coolant until the bottom 1/2”-3/4” of the blade is covered.
•
Add Oil to
Gear Box.
BLADE CARE & DRESSING
YOU MUST DRESS THE BLADE PRIOR TO INITIAL USE.
•
Clamp a Blade Dressing Stick in the vise. With the hood closed and the saw running, make several cuts
•
through the stick. Repeat as needed.
Dress the blade frequently. Dull or glazed blades will quickly dish or warp.
•
Note: Dished or warped blades are not covered under warranty.
CAUTION
DO NOT run saw without proper coolant.
08/13
DO NOT
Coolant 1/2”-3/4” on Blade
LORTONE, inc • 12130 Cyrus Way, Mukilteo, WA 98275 U.S.A
Phone: 425-493-1600 • www.lortone.com
Copyright © 2009 Lortone, Inc
use Kerosene or other ammable solvents.
DO Not
Failure to follow these instructions can result in
damage to machine or serious injury to operator.
Use of these coolants will void the warranty.
use water or water soluble oils.
Page 2
OPERATION
Setting Feed Rate:
Select the feed rate appropriate for the material, coolant and blade.
Select slow feed rate for hard materials or thick cross sections.
CAUTION: Too fast a feed rate can result in damage to the blade
or saw and is not covered under warranty.
SLOWEST feed rate - Move the feed belt to the LARGEST pulley.
•
MEDIUM feed rate - Move the feed belt to the MIDDLE pulley.
•
•
FASTEST feed rate - Move the feed belt to the SMALLEST pulley.
Clamping Material:
Make sure the switch on Control Box is in the “OFF” position (toward saw) before opening the hood.
•
Clamp material securely in vise. Check for looseness of material and re-tighten if necessary.
•
Adjust cross feed and hand tighten the carriage lock screw.
•
Check to be sure that material will clear the arbor shaft cover and the blade anges.
To release carriage, pull half nut lever toward control box. Slide the carriage to desired position and release
•
the half nut lever. Make sure the lever is fully engaged.
•
Adjust shutoff chain for desired length of cut.
To Start Saw:
Note: The feed is engaged anytime the saw is running.
Close hood and turn switch to “ON” position.
•
IMPORTANT- DO NOT LEAVE SAW UNATTENDED
Listen for changes in operating noise. Sudden changes can indicate damaged material or blade.
•
Over-heating of the drive motor can result in tripping of the safety overload protector. To prevent blade & saw
•
damage, IMMEDIATELY turn off the “Power” switch. Inspect the machine and blade for damage and correct
any problems before continuing. When cool, press the red reset button on the drive motor to reset the protector.
At End of Cut:
Push power switch toward saw to “OFF” position before opening the hood.
•
Remove the cut slab. Inspect the remaining material to make sure it is secure in the vise.
•
Loosen carriage lock screw and advance the carriage by turning the cross-feed wheel.
•
Each turn advances the cross-feed carriage approximately 1/16 inch (.062).
Do not operate saw with hood open.
FASTEST
Feed Rate
SLOWEST
Feed Rate
CAUTION
Turn off power switch and unplug
saw prior to opening hood.
Failure to follow these instructions
can result in serious injury.
CLEANING & MAINTENANCE
The saw should be cleaned periodically when sediment builds up to a depth of 1/4”.
•
Remove the drain cap from the saw case and drain the oil.
•
•
Wipe sludge from the case and power feed screw.
•
Replace the drain cap and add clean or ltered oil.
•
Bearings come pre-greased from factory. If saw is heavily used,
bearings can be greased through hole in the bearing housing*.
* Bearing Housing
BLADE REPLACEMENT
NOTE: This saw requires and 18” blade with a 3/4” arbor hole.
Remove the arbor nut, outer blade ange, and blade.
•
Clean the anges.
•
•
Install the new blade carefully.
•
Replace the outer ange and arbor nut and tighten securely.
Do Not Overtighten!
Adjust slab catcher to clear blade by 1/8”.
•
08/13
LORTONE, inc • 12130 Cyrus Way, Mukilteo, WA 98275 U.S.A
Phone: 425-493-1600 • www.lortone.com
Copyright © 2009 Lortone, Inc
Install Blade & Outer
Flange and tighten
Arbor Nut securely
Drain used Oil &
dispose of properly.
Slab
Catcher
Page 3
Item Description
119-001 Crank, Cross Feed
053-003 Cross Feed Bolt
053-006 Shaft, Cross Feed
053-047 Window Key Rubber
053-048 Window Rubber Seal
055-001 Vise Follower
055-002 Gear Box
055-003 V-Block
055-004 Carriage Bearing Angle Bolt
055-005 Vise Push Bar
055-006 Half Nut
055-007 Vise Pad
055-009 Arbor Cover
055-010 Carriage Way
480-040 U-Bolt
055-100 Hood Assembly
055-102 Belt Guard Assembly
055-103 Idler Arm Assembly
055-104 Feed Rod Assembly
055-106 Arbor Shaft Assembly
055-107 Halfnut Handle Assembly
055-108 Half-nut Mounting Bracket
055-110 Push Bar Bolt Assembly
055-111 Hood Support Assembly
055-112 Carriage Bearing Strap Assy.
055-120 Vise Frame & Carriage
101-023 Plated Flange
200-004 Jack Shaft Bearing
055-007
055-120
Vise Carriage
Model LS18 Parts List
055-001
055-005
055-110
053-003
119-001
Item Description
200-005 Carriage Bearing
200-020 Arbor Bearing including Housing
200-006 Bearing (only)
201-024 Feed Rod Bearing
202-004 Idler Arm Bushing
205-010 Felt Washer
210-039 Belt (4L440)
210-040 Belt (4L560)
211-007 Pulley (2” x 3/4”)
211-014 Pulley (2 1/2” x 5/8”)
211-073 Pulley (7” x 3/4”)
211-090 3-Step Pulley (3 Step x 1/2”)
213-002 Spring
215-002 Carriage Collar
215-005 Set Collar
216-001 Brass Pipe Plug
216-090 Pipe Cap
260-001 Safety Glass
290-002 Hood Handle (not shown)
301-008 1/2 HP Motor
304-050 Toggle Switch
304-051 Heater Element for Switch
350-002 Cord Set
447-001 Shutoff Chain (21” Long)
480-020 Elevator Bolt
481-058 Hex Nut 3/4-16
566-012 Blade Dressing Stick
055-003
480-040
201-024
215-005
055-010
08/13
200-005
215-002
055-112
213-002
053-006
055-107
055-108
205-010
055-006
Carriage Mounting
Arbor Shaft
LORTONE, inc • 12130 Cyrus Way, Mukilteo, WA 98275 U.S.A
Phone: 425-493-1600 • www.lortone.com
Copyright © 2009 Lortone, Inc
200-020
101-023
481-058
055-106
Page 4
053-047
053-048
260-001
055-100
055-009
055-111
055-010
055-104
055-101
211-073
210-039
211-014
480-020
301-008
350-002
211-007
211-014
055-103
210-040
211-090
055-105
200-004
216-090
447-002
304-050
304-051
055-002
216-001
08/13
LORTONE, inc • 12130 Cyrus Way, Mukilteo, WA 98275 U.S.A
Phone: 425-493-1600 • www.lortone.com
Copyright © 2009 Lortone, Inc
Page 5
CAUTION !!
Failure to follow these instructions
may result in injury to the operator
and damage to the machine.
FOR PROPER OPERATION USE ONLY
5-10 wt. PETROLEUM OIL,
NON-DETERGENT TYPE,
WITH A HIGH FLASH POINT
DO NOT USE water, water-soluble oil,
solvents, fuels, anti-freeze or vegetable oil.
Use of these or other materials will result in
substandard performance and damage to
the machine is not covered under warranty.
We suggest LORTONE Cutting Oil
#086-010
CAUTION !!
08/13
LORTONE, inc • 12130 Cyrus Way, Mukilteo, WA 98275 U.S.A
Phone: 425-493-1600 • www.lortone.com
Copyright © 2009 Lortone, Inc
Page 6
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